Ballast-Free Ship Design

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    Seaway-Sized Bulk Carrier Model for HydrodynamicO timization of Ballast-Free Shi Desi n

    PI: Michael G. Parsons, Arthur F. Thurnau Professor, NAME,

    University of Michigan

    Co-PI: Miltiadis Kotinis, Assistant Professor, SUNY, Maritime College

    Goal: construct a scale model needed to investigate the

    optimization of the discharge from the ballast-free trunks toeliminate or minimize any propulsion power penalty associated

    with the use of the Ballast-Free Ship concept

    Ballast-Free Ship Hydro-

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    A 95% volumetric ballast exchange (@ 200 nm, 200 m) - effectivenesss s e ng e a e , u , p as ng ou y

    Flow-through exchange for three volumes shall be considered to meetthis standard

    All ships shall remove and dispose of sediments in ballastspaces

    organisms/m3 above 50 m and 10 between 50 and 10 m

    Indicator microbes limited: E. coli, Vibrio cholerae, intestinal Enterococci

    re: International Convention for the Control and Management of Ships Ballast Waterand Sediments, IMO, Feb. 13, 2004

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    The Ballast-Free Shi Conce tIts origin:

    Research Councils Ships Ballast Water OperationsCommittee (1998) deliberations:

    y no us e m na e e use o wa er a as

    MGPs Response: Water ballast is necessary in the lightcargo con on o ensure:

    Transverse stability

    Propeller submergence Reduce windage for adequate maneuverability,

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    The Ballast-Free Ship Concept Traditional approach: Add water ballast to increase vessel weight in

    the light cargo condition

    Paradigm shift: instead of thinking add weight, reduce buoyancy

    Foreign Ballast-Free Ship concept principles:

    Replace traditional ballast tanks by longitudinal, structural ballast trunksthat extend beneath the cargo region below the ballast waterline.

    Connect trunks to the sea throu h a lenum at the bow and another atthe stern. Trunks flooded in ballast condition. Pumped when finished.

    The natural hydrodynamic pressure differential between the bow andthe stern region induces a slow flow in the ballast trunks.

    Trunks are, therefore, always filled with local seawater.

    US Patent #6694908, 2004

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    GLMRI Ballast-Free Ship Concept Project

    Concept advantages:

    Ship only carries local water no foreign ballast Eliminates the need for costly ballast water treatment equipment Effective approach even for transport of biota smaller than 50 microns;

    . .

    Current GLMRI project research

    differential, trunk flow will develop, overall ship redesign).

    Resistance and propulsion assessment showed serious costdisadvantage

    -hydrodynamic testing to minimize propulsion impact This research requires the long-lead time and costly scale model for a

    Seaway-sized Ballast Free bulk carrier

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    Comparison of Midship Sections

    greater depth to

    maintain grain capacity

    higher innerbottomto get ballast capacitybelow ballast waterline

    open lower floors tofacilitate trunk cleaning

    three longitudinaltrunks per side; eachcontaining local waterchanged every hour

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    Bulkcarrier

    -Ship Design

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    Schematic Bow Plenum

    Nondimensionalpressure coefficient Cp > 0

    ~ + 0.05

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    Schematic Aft Plenum

    Nondimensional

    pressure coefficient Cp < 0

    ~ - 0.14

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    Initial Hydrodynamic Test Result(for faster available LASH ship design not Seaway-sized bulk carrier)

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    Initial Economic ComparisonTypical bulk carrier Ballast-Free bulk carrier

    Installed engine Nominal MCR (hp) 11,640

    Block coefficient 0.838 0.844

    Required service MCR (hp) 10,451 11,248

    Hull steel weight (tons) 5,553 5,767

    CRF i = 10% 20 rs. 0.1175

    Case 1: Engine size a continuous variable

    Net capital cost change ($) - 96,900

    ,

    Change in RFR ($/ton) + 0.133

    Case 2: Same engine size

    - ,

    Net operating cost change per annum ($) + 42,700

    Change in RFR ($/ton) - 0.023

    fuel penalty

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    RFR = Required Freight Rate needed to make a profit

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    es gn a as - ree s p eaway-s ze u carr er

    Build model ($$) for use in subsequent hydrodynamictests which will attempt to,

    Optimize the location and details of the plena openings,particularly aft to,

    Minimize or reduce the 7.4% propulsion penalty found

    initially and used in economics studies

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    Seawa -sized Bulk Carrier Hull Form Desi nLWL = 195.5 mLBP = 192.0 m

    Design based upon

    B = 23.76 m

    D = 16.0 mTFL = 10.7 m

    design from Jiangnan

    Block CB = 0.835Waterplane CWP = 0.909

    Displacement = 42,546 t

    NURBS modeling program

    Ballasted to 40% fwd; 70% aftSpeed in ballast = 15.5 knotsFroude number F = 0.185

    Scale Ratio = 37.92 (5 m model)

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    Bulk Carrier Hull Design

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    External Flow Studies

    Computational Fluid Dynamics analysis using FLUENT

    for pressure differential Model-scale ballast condition usin Froude scalin

    Using turbulence model; wall functions near wall

    Converged model at 1,507,546 cells

    Friction drag within 0.3% of ITTC friction line

    Form drag coefficient k = 0.139

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    Pressure Contours in Ballast

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    Internal Flow Simulation Computational Fluid Dynamics analysis using FLUENT

    ,

    Boundary conditions from external study Confirmed initial model scaling law derived theoretically

    m = s . ~

    CFD theory

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    The Future Whats Next Model is now under construction at

    . . a ern or s, or ancouver,

    Model delivery expected near end of October 2006

    (pending GLMRI proposal)

    Optimize plena locations and details first using CFD Confirm/refine optimum locations and details in model

    test

    Ex ect to eliminate most of the 7.4% ro ulsion enalt

    At no penalty, theCFR would then be -0.20 $/ton

    relative to a filtration and UV treatment installation

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    Model Construction Underway in BC

    aft portion glue up

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    5 m = 165 model at pattern makers precision

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    New FY 07 Pro osals from Universit of Michi an Short-Sea Shipping Opportunities for the Great Lakes: An economic

    A. N. Perakis, NAME

    Hydrodynamic Optimization Testing of Ballast-Free Ship Design. . ,

    A Review of Great Lakes Shipbuilding and Repair Capability

    Past, Present and Futurearsons as p ace o er or . . nger new u y ,

    with T. Lamb (retired NAME, UM June 2006)

    Conceptual Design of a Family of Small, Economical, General-

    Purpose Green Future Class Ships for the Great Lakes TradeParsons, NAME

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