BALL VALVE TOP ENTRY - kpccorp.co.kr TOP ENTRY CATALOGUE.pdf · KPC’s top entry ball valves have...

KPC

TOPENTRY

TRUNNION MOUNTED BALL VALVE

Top Entry Ball Valves

KPC CORPORATIONㅣ 02

Full in Line MaintenanceThe KPC Top entry ball valve is specifically designed

for in- line maintenance.

The removal of the bonnet from the valve allows free

access to the body cavity.

Limited space is required around the valve for

maintenance, therefore the KPC top entry ball

valve can be installed in areas where space is critical.

Upon completion of the in-line maintenance

the integrity of the seat seals can be easily checked

by pressurizing the body cavity without involving

the pipeline system or other expensive test apparatus.

Standards•The body is designed and manufactured

in accordance with ANSI B16.34

•The bolted bonnet design complies with

ASME Code Section Ⅷ, Div. I.

•Flange dimensions in accordance with ANSI B16.5

•Face to face/internal bore dimensions in

accordance with API 6D except the face to face

dimensions of classes 150, 300 Ibs, which are equal

to the class 600 Ibs face to face dimensions.

•Welding ends in accordance with ANSI B16.25

•Fire Tested to API 6FA & API 607

Features •Easy in-line maintenance

•Trunnion mounted ball for ease of operation at

high pressure

•Fewer potential leak paths

•Flange dimension in accordance with ANSI B 16.5

•Face to face/internal bore dimensions in

accordance with API 6D

•Fire tested to API 6FA & API 607

•Double block and bleed

•Anti static design

•Anti blow-out stem

•Self relieving seats

•Choice of soft seated or metal-to-metal seated

•Secondary seat sealing system

•Special designs and materials available on request

Pressure RatingANSI Class 150/300/600/900/1500/2500

End ConnectionFlanged- Butt Welded- Clamp End

03ㅣ KPC CORPORATION

Standard Design Features

The KPC top entry ball valve is specifically designed for in-line maintenance.Easy access to the body cavity is possible by removing the bonnet from the valve, without removing the valve from the pipeline. KPC’s top entry ball valves have advantages such as convenient operation andin-line maintenance, small fluid resistance, simple structure, reliable sealing.

Easy in-line maintenance

The body is designed and manufactured in accordance with ANSI B16.34The bolted bonnet design complies with ASME Code Section Ⅷ, Div.1.A wide variety of sealing materials are available for special needs, such as low temperatures and sour gases.Graphite seals can also be used to further guarantee the performance of the KPC design under fire condition.

Body/Bonnet Construction

The stem of the KPC ball valve is of the anti-blow-out design. The stem and ball connection is of rugged construction.Therefore, the maximum allowable stem torque is approximately 3 times the required valve torque(shop functional test) at the maximum differential pressure.The stem design incorporates a triple barrier sealing system(O-rings and graphite rings) which isprovided with our standard construction. The upper gasket can be replaced when the ball is in the closed oropen position provided that the body cavity is fully vented.The stem construction can be either of the separate stem and ball design or the integral stem and ball designdepending upon type of service

Stem Construction

2 pieces design 1 piece design

Seat Design

Standard Design Features

The KPC ball valve is provided with the anti-static structure andadopts the static electricity discharge device to directly form astatic channel between the ball and body or between the ball andbody through the stem. This device discharges the static electricity produced by frictionduring the opening and closing of ball and seat or byeddy/turbulance of fluid in the pipeline, and ensures system safetyby preventing fire or explosion from static spark.

Antistatic Device

The sealing system of KPC valves, acting on both sides of the ball,leads to the block and bleed principle. Whenever line pressureincreases, both upstream and downstream seats move againstthe ball providing positive sealing. The bleed valve may be opened to verify tightness or to relievebody pressure for other purposes.

Double Block And Bleed

An emergency sealant injection point between the second andthird O-ring is provided to temporarily seal the stem until theprimary seal is restored.

Stem Sealant Injection

An emergency sealant injection system through the seat up to theball contact circle may provide temporary sealing until the primaryseal is restored.

Seat Sealant Injection


Special Design Features


Automation and control is an integral part of KPC’s service to customers.KPC offers a full range of automation and control systems conforming to international standards, supplyingcustom solutions to meet customer specifications and requirements for pneumatic, electric and hydraulicactuators and controls.Fully functional test facilities enable KPC to assume engineering responsibility for the entire package.

Automated Systems

Extended stems are easily fitted to top entry ball valves. Extended stems are suitable for inaccessible areasor where the valves are to be installed underground.The length of the extension is measured from the center line of the valve to the top of the actuatormounting flange(this dimension is to be specified at time of quotation or order).The drains are normally piped to the top of the extension for ease of venting.

※Other features available on request.

Extended Stem/Drain

Body

PART NAME

BallStem

Seat Ring with InsertBody O-RingGland Plate

Gland BushingTrunnion Bearing

Body StudBody Stud Nut

Drain PlugBonnet

Stem KeyGland Plate Capscrew

Adapter Plate CapscrewStem O-Ring

Seat Gasket O-RingGland Plate O-RingCylindrical Spring

Upper Thrust WasherLower Thrust Washer

Relief ValveOperator Assembly Stud

Operator Assembly Stud Nut

Adapter PlateStem Bearing

Stem Grease FittingStop Spring Pin

Spring Holder RingBonnet Spring PinSeat Thrust Ring

Seat Thrust Ring O-RingRetaining Ring

Operator

ITEM145689

10203132

39a97

123131132134135136142150151154156157160168189266287291307325421500

Standard Parts



Range of MaterialKPC’s top entry ball valves have complete flexibility in the use of materials for body,

trim and seal gasket selection.

For this reason, they can be trimmed to meet your most severe applications.

Body/Bonnet Material•Carbon steel

•Stainless Steel

•Duplex Stainless Steel

•Nickel Alloy(Inconel, Incoloy, Hastelloy, Monel)

Trim Material •Carbon steel+ (Overlay or Hard facing)

•Stainless Steel

•Duplex Stainless Steel

•Nickel Alloy (Inconel, Incoloy, Hastelloy, Monel)

Material for Seat InsertsMaterial for seat inserts are selected among the best polymers in order to meet the critical

conditions of temperature, pressure and corrosive fluids.

•PTFE, PEEK, Devlon, Viton, Metal

Hard Facing options Stellite, HVOF (TCC, CCC, others)

Self Fluxing Alloy Powder Coating(Ni Base)

2X1 1/22

3X23

4X34

6X46

8X68

10X810

12X1014X10

1216X12

1416

20X161820

24X202224

30X24262830

32x2632

34x2834

36x3036

40x3440

42x3642

48x42485460

292292356356432432559559660660787787838889838991889991

1194109211941397129513971651144815491651 1778 1778 1930 1930 2083 2083 2337 2337 24372437 2540 2540 2949 3030

295295359359435435562562664664791791841892841994892994

1200109512001406130514061664146015621664 1794 1794 1946 1946 2098 2098 2337 2337 2437 2437 2540 2540 2949 3030

292292356356432432559559660660787787838889838991889991

1194109211941397129513971651144815491651 1778 1778 1930 1930 2083 2083 2337 2337 2437 2437 2540 2540 2949 3030

3851517777

102102152152203203254254254305305337387387438489489540591591635686737 635 781 686 832 737 874 832 978 874

1022 1022 1166 1330 1460

51517777

102102152152203203254254305337305387337387489438489591540591736635686737 781 781 832 832 874 874 978 978

1022 1022 1166 1166 1330 1460

858585

112112145145220220260260311311311366366428450450473580580590600600635700700 640 800 700 850 700 900 850

1000 900

1050 1050 1250 1350 1500

180180180230230283283325325405405490490490570570660700700755880880965

10401040108511751492 1090 1550 1180 1620 1492 1680 1620 1850 1670 1870 1870 2080 2360 2520

450450450600600

10001000345345385385426426426473473530537537597663663690721721874919

1150 --------------

-------

360360340340340340340340340545545545575579579579579579605950900

--------------

-------

500500700700700700700700700700700700700700700700700700620

14001000

--------------

---------------------------

1050 900

1100 950

1150 1050 1200 1150 1300 1200 1400 1400 1500 1600 1900

2530457080

110130220255350430500600650740860900

11501500155020502400284036003960455057006800 6200 7300 6800 8000 8200

10500 10000 13000 11800 15200 1800023000 26500 43000

SIZE

■ ANSI CLASS 150

•Dimensioncs in mm •All weights in kg and approximate

B B1 C D E F G H1 WGTRF RTJ WEA

Dimensions


2X1 1/22

3X23

4X34

6X46

8X68

10X810

12X1014X10

1216X12

1416

20X161820

24X202224

30X24262830

32x2632

34x2834

36x3036

40x3440

42x3642

48x42485460

292292356356432432559559660660787787838889838991889991

1194109211941397129513971651144815491651 1778 1778 1930 1930 2083 2083 2337 2337 2437 2437 2540 2540 2949 3030

295295359359435435562562664664791791841892841994892994

1200109512001406130514061664146015621664 1794 1794 1946 1946 2098 2098 2337 2337 2437 2437 2540 2540 2949 3030

292292356356432432559559660660787787838889838991889991

1194109211941397129513971651144815491651 1778 1778 1930 1930 2083 2083 2337 2337 2437 2437 2540 2540 2949 3030

3851517777

102102152152203203254254254305305337387387438489489540591591635686737 635 781 686 832 737 874 832 978 874

1022 1022 1166 1330 1460

51517777

102102152152203203254254305337305387337387489438489591540591736635686737 781 781 832 832 874 874 978 978

1022 1022 1166 1166 1330 1460

858585

112112145145220220260260311311311366366428450450473580580590600600635700700 640 800 700 850 700 900 850

1000 900

1050 1050 1250 1350 1500

180180180230230283283325325405405490490490570570660700700755880880965

10401040108511751492 1090 1560 1180 1620 1492 1680 1620 1850 1680 1870 1870 2080 2360 2520

450450450600600

10001000345345385385426426426473473530537537597663663690721721874919

1150 - - - - - - - - - - - - - -

-------

360360340340340340340340340545545545575579579579579579605950950

- -- - - - - - - - - - - -

-------

500500700700700700700700700700700700700700700700700700620

14001000

- - - - - - - - - - - - - -

---------------------------

1050 900

1100 950

1150 1050 1200 1150 1300 1200 1400 1400 1500 1600 1900

3542507095

120155250280360450540650730780

1000115014501850200026002900350042005200550067007500 6400 8300 7100 9200 9700

12600 11700 15200 13800 17900 19300 25000 27000 45000

SIZE

■ ANSI CLASS 300




2X1 1/22

3X23

4X34

6X46

8X68

10X810

12X1014X10

1216X12

1416

20X161820

24X202224

30X24262830

32x2632

34x2834

36x3036

40x3440

42x3642

48x4248

292292356356432432559559660660787787838889838991889991

1194109211941397129513971651144815491651 1778 1778 1930 1930 2083 2083 2337 2337 2437 2437 2540 2540

295295359359435435562562664664791791841892841994892994

1200109512001406130514061664146015621664 1794 1794 1946 1946 2098 2098 2337 2337 2437 2437 2540 2540

292292356356432432559559660660787787838889838991889991

1194109211941397129513971651144815491651 1778 1778 1930 1930 2083 2083 2337 2337 2437 2437 2540 2540

3851517777

102102152152203203254254254305305337387387438489489540591591635686737 635 781 686 832 737 874 832 978 874

1022 1022 1166

51517777

102102152152203203254254305337305387337387489438489591540591736635686737 781 781 832 832 874 874 978 978

1022 1022 1166 1166

858585

112112145145220220260260311311311366366428450450473580580590600600635700750 640 850 700 900 750 950 900

1050 950

1100 1100 1250

180180180230230283283325325415415505505505585585680730730784900900890

10701070111512101492 1120 1580 1250 1670 1500 1690 1670 1870 1690 1880 1880 2100

450600600

1000100010001000336336395395415415415461461526568568629682682711808808880945

1200------------

-------

340340340340545545545545545575575575579579579579950950950950950

------------

-------

700700700700700700700700700700700700700700700700

14001400140014001000

------------

---------------------------

1050900

1100950

115010501200115013001200140014001500

35425575

105160195300340500600760850930

105013501450194024002500305041504450500061006300770087008200

1050010000117001130014000152501950018200225002930032000

SIZE

■ ANSI CLASS 600



Dimensions


2X1 1/22

3X23

4X34

6X46

8X68

10X810

12X1014X10

1216X12

1416

20X161820

24X2024

30X24262830

32x2632

34x2834

36x303640

368368381381457457610610737737838838965

1029965

113010291130132112191321154915491880165117531880 2032 2032 2159 2159 2286 2286 2580

371371384384460460613613740740841841968

1038968

114010381140133112321331156815681902167417751902 2054 2054 2188 2188 2315 2315 2600

368368381381457457610610737737838838965

1029965

113010291130132112191321154915491880165117531880 2032 2032 2159 2159 2286 2286 2580

3851517777

102102152152203203254254254305305324375375425473473571571619667714 617 762 665 810 712 857 958

51517777

102102152152203203254254305324305375324375473425473571571714619667714 762 762 762 810 810 857 958

858585

112112145145225225260260320320320375375440465465485600600620620655720800 660900720

1000800

1100 1200

195195195240240295295330330425425525525525600600695750750800925925

10951095114512401540 1150 1650 1250 1750 1540 1850 1950

450600600

10001000291291313313378378430430430493493545605605650775775835835915979

1300-------

-----

360360340340545545545545545575575575579579579950950950950950950950

-------

-----

500500700700700700700700700700700700700700700

1400140014001400140014001000

-------

--------------------------

11501000120010501250115013001350

60678095

130190270380470650880950

1150140015501750210029303550369049506870790092509500

112001320012400160001450018000172002300032000

SIZE

■ ANSI CLASS 900




2X1 1/22

3X23

4X34

6X46

8X68

10X810

12X1012

451451578578673673914914

102210221270127014221422

454454584584683683927927

103810381292129214451445

451451578578673673914914

102210221270127014221422

3844.544.563.563.58989

133133181181226226267

44.544.563.563.58989

133133181181226226267267

93105105127127156156240240280280365365430

250270270350350400400480480530530720720860

600250250305305360360430430513513620620740

-297297340340340340575575575575590590505

-300300700700700700700700700700700700620

--------------

96130175260340485790

1410210025502950340039804600

SIZE

■ ANSI CLASS 2500B B1 C D E F G H1 WGTRF RTJ WE

A

Dimensions


2X1 1/22

3X23

4X34

6X46

8X68

10X810

12X1014X10

1216X12

1416182024303236

368368470470546546705705832832991991

113012571130138412571384153716642043259027703110

371371473473549549711711841841

10001000114612761146140612761406155916862071261027903130

368368470470546546705705832832991991

113012571130138412571384153716642043259027703110

3851517777

102102146146194194241241241289289317362407457534688732821

51517777

102102146146194194241241289317289362317362407457534688732821

858585

120120155155240240280280340340340400400467495520639640

135015001800

205205205250250310310370370455455565565565670670730790840965

1145175019002200

450600600

10001000295295333333410410460460460511511575620740795979

---

-----

340340545545575575575575575575575579579950950

1045---

-----

700700700700700700700700700700700700700

140014001400

---

---------------------

125013001400

758095

130180270340635770

11501500161021202190275032503400525063007900

12500300003500050000

SIZE

■ ANSI CLASS 1500



KPC ball valves are in accordance with API, ANSI, ASME and BS requirements.The following list contains the most important applicable standards for ball valves.

KPC valves may be designed, manufactured and tested in accordance with other international standards on request.

API-American Petroleum Institute

Spec. 6D

Spec. 6FA

Spec. RP6F

Spec. 598

Spec. 605

Spec. 607

Spec. 6ASpecification for wellhead and christmas treeequipment.

Specification for pipeline valves.

Specification for fire testing of valves.

Recommended practice for fire testing of valves.

Valve inspection and test.

Large diameter carbon steel flanges.

Fire test for soft seated quarter-trun valves.

MSS-Manufactures Standardization Society

SP 6

SP 25

SP 72

Standard finishes for contact faces of pipe flangesand connecting-end flages and unions.

standard marking system for valves, fittings flagesand unions.

Ball valves with flanged or butt-welding generalservice.

steel pipe line flanges.

By-pass and drain connection standard.

Quality standard for steel castings visual method.

Hydrostatic testing of steel-valves.

BSI-British Standard InstituteBS 1503

BS 1504

BS 1560

BS 4504

BS 5146

BS 5351

BS 5750

BS 6755

SP 44

SP 45

SP 55

SP 61

BS 2080

Steel pipe flanges and flanged fittings.

Specification for steel castings for pressure purposes.

Specification for steel forgings for pressure purposes.

Face-to-face, centre-to-end, end-to-end and centre-to-end dimensions of flanged and butt-welding endsteel valves for the petroleum, petrochemical andallied industries.

Flanges and boltings for pipes valves and fittings.

Quality system.

testing of valves.

Inspection and test of steel valves for the petroleumpetrochemical and allied industries.

Steel ball valves for the petroleum, petrochemicaland allied industries.

NACE-National Association of Corrosion Engineers

MR0175

MR0103

Sulfide stress cracking resistant metallic materials foroil field equipment.

standard material requirements.

ANSI-American National Standard Institute

B 16.25

B 16.34

B 31.3

B 31.4

B 31.8

B 46.1

B 16.10

B 16.5

Face-to-face and end-to-end dimemsions ends offerrous valves.

Butt welding ends.

Steel pipe flanges and flanged fittings.

Steel valves-flanged and butt welding ends.

Chemical plant and petroleum refinery piping.

Liquid petroleum transportation piping systems.

Gas transmission and distribution piping systems.

Surface texture.

ASME-American Society of Mechanical Engineers

ASTM-American Society for Testing Materials

ISO-International Standard Organization

ISO 9001Quality system-Model for quality assurance indesign/development, production, installation andservicing.

Applicable Standards


①- ①- ②- ③- ④- ⑤- ⑥- ⑦- ⑧- ⑨T- TC- 08- 1- 1- 2- 2- 2- 4- 1

⑧ OPTERATINGCODE

0

1

2

3

4

5

6

X

BARE STEM

WRENCH HANDLE

ENCLOSED GEAR

PNEUMATIC

ELECTRIC MOTOR

HYDRAULIC

OVER HANDLE

SPECIAL

CLASS

⑦ END CONFIGURATIONCODE

1

2

3

4

5

6

7

FLAT FACE

RAISED FACE

RING JOINT

BUTT WELD

SOCKET WELD

SCREWED

SPECIAL

CLASS

⑨ OPTIONAL FEATURESCODE

1

2

3

4

5

6

7

8

9

0

A

STANDARD

NACE MR 0175

EXTENDED BONNET

CRYOGENIC SERVICE

LOW TEMPERATURE SERVICE

INCONEL 625 OVERLAY FOR WET PART

INCONEL 625 OVERLAY FOR TRIM PART

DOUBLE PISTON EFFECT

DOUBLE BLOCK AND BLEED

CLEANING SERVICE

VOC PACKING

CLASS

⑤ TRIM MATERIALCODE

1

2

3

4

5

6

7

8

CF8(F304)

CF8M(F316)

CA15(F410)

DUPLEX STAINLESS STEEL

SUPER DUPLEX S/S

TITANIUM

MONEL

HASTELLOY

CLASS

④ BODY MATERIALCODE

1

2

3

4

5

6

7

8

CARBON STEEL(HIGH TEMP)

CARBON STEEL(LOW TEMP)

STAINLESS STEEL

DUPLEX STAINLESS STEEL

SUPER DUPLEX S/S

TITANIUM

MONEL

HASTELLOY

CLASS

⑥ SEAT MATERIALCODE

1

2

3

4

5

6

7

8

PTFE

GLASS FIELD PTFE

CARBON FIELD PTFE

PCTFE

PEEK

DEVLON

METAL SEAT

SPECIAL

CLASS

② SIZECODE

OA

OB

OC

01

1A

1B

02

2B

03

04

05

06

08

10

12

14

16

18

1/4

1/2

3/4

1”

1 1/4

1 1/2

2”

2 1/2

3”

4”

5”

6”

8”

10”

12”

14”

16”

18”

20

22

24

26

28

30

32

34

36

40

42

44

46

48

54

56

60

-

20”

22”

24”

26”

28”

30”

32”

34”

36”

40”

42”

44”

46”

48”

54”

56”

60”

-

SIZE CODE SIZE

① VALVE MODELCODE

2FC

3TC

2TC

WTC

WSC

TTC

2FF

3FF

2TF

3TF

2PC FLOATING

3PCS TRUNNION SIDE ENTRY CASTING

2PC TRUNNION CASTING

WEDGE SEAL TOP ENTRY CASTING

WEDGE SEAL SIDE ENTRY CASTING

TOP ENTRY TRUNNION CASTING

2PCS FLOATING FORGING

3PCS FLOATING FORGING

2PCS TRUNNION FORGING

3PCS TRUNNION FORGING

DESCRIPTION

③ ANSI CLASS & PORTCODE

1

2

3

4

5

6

7

8

9

0

A

B

C

150# FB

150# RB

300# FB

300# RB

600# FB

600# RB

900# FB

900# RB

1500# FB

1500# RB

2500# FB

2500# RB

4500# FB

CLASS

How To Specify KPC Ball Valves



In addition to its own highly strict company quality standards, KPC is ISO 9001 certified and has a manufacturing

ability to comply with ASME, DIN, API, and other internationally recognized standards.

KPC ensures that each valve fulfills all engineering specifications, including the most demanding applications.

Our goal is to give our customers the best product at the best competitive price with in-time delivery and the

backing of a full service program.

Quality Management

BALL VALVE TOP ENTRY - kpccorp.co.kr TOP ENTRY CATALOGUE.pdf · KPC’s top entry ball valves have...

Documents

Transcript of BALL VALVE TOP ENTRY - kpccorp.co.kr TOP ENTRY CATALOGUE.pdf · KPC’s top entry ball valves have...