BAKON A leading company in the world producing manual and ... · confectionery production BAKON....
Transcript of BAKON A leading company in the world producing manual and ... · confectionery production BAKON....
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A leading company in the world producing
manual and automatic lines for
confectionery production
BAKON
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Official representative in Lithuania:
Martynas Bakans Company
Žalgirio St. 108, Vilnius, Lithuania
Tel.: +370 52 755 060
Tel./Fax: +370 52 728 708
Mob.: +370 698 37 193, +370 698 08 822
www.bakans.lt
www.bakon.com
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Goes, the NetherlandsHead Office
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QUALITY
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Advantages
All parts of the equipment are made of stainless steel
All equipment is manufactured and assembled only
manually
Equipment may be specially manufactured to satisfy
any particular client’s need
Electronic equipment may be purchased in any country,
in any electronics store
Possibility of installing the Lithuanian language in the
control panel
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Spray
technology
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Vacuum
spray
Manual
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Vacuum
spray(since the system
is airless, the
sprayed product
always remains
fresh. A constant
Spray strength is
ensured. Jelly is
exploited to
the last gram.)
Industrial
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Air
supply
Manual
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Air
supply(air is blown into
The sprayed
product and
makes a whirl,
Thus allowing to
thinly covering
the product —
to save some
jelly.)
Industrial
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Jelly
Satellite
TT
400g/min
Prepared jelly
from the Bag in
Box (time
saving since
the system is
airless and the
jelly remains
fresh)
Heated hoses
(equal
temperature)
Always the
same quality
Jelly Satellite TT
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Jelly
Satellite
ECO
600g/min
Prepared jelly
from the Bag in
Box (time
saving since
the system is
airless and the
jelly remains
fresh)
Heated hoses
(equal
temperature)
Always the
same quality
With wheels Jelly Satellite Eco
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Jelly
Satellite
II1200g/min
Prepared
jelly from the
Bag in Box
Two nozzles
Possibility
of spraying
different jellies
Stand by
system
Heated hoses
(equal
temperature)
Always the same
quality
With wheels
Jelly satellite II
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Jelly
Satellite
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Jelly Satellite• Digital control panel
• “Stand by” function
• Heated spray hoses
• Temperature display (current and set)
• Lockable control panel
• Heated hose outlet from the side, thus protecting from
damages
• Pressure adjustment using the control panel
• Nozzles can be cleaned when unscrewed from the gun
• Alarms
• Errors alert for set parameters
• “Bag in box” packaging placed at a right angle
• Control panel in various languages, available in
Lithuanian
• Recommended cleaning once a week, filter change —
once a year
• 0.5l of the product remains in the system
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Concept of
the growth
Possibility of
connecting
to a semi-
automatic
line
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Chocolate
decorating
Capacity:
1l
2 x 1l
Different effects
Adjustable air
and chocolate
pressure
Heated hoses
and containers
Cleaned only with
oil
Chocolate drops
are diluted with
10-20% cocoa
butter or cocoa oil
(natural chocolate
cannot be used
because it is
temperature-sensitive)
Chocospray 100 & 100 Twin
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Multi spray
Capacity:
2 x 5l
Different effects
Adjustable air and
chocolate
pressure
Heated hoses and
containers
Cleaned only
with oil
Chocolate drops
are diluted with
10-20% cocoa
butter or cocoa
oil
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Chocolate
Decorator
Capacity:
17l
Different effects
Adjustable air
and chocolate
pressure
Heated hoses
and containers
Cleaned only
with oil
Chocolate drops
are diluted with
10-20% cocoa
butter or cocoa
oil
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Spray mix
-To spray egg mass
-To spray emulsions, syrups
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Fondant
spray
Capacity:
10l
30l
Paste or powdered
fondants can be
used
Adjustable fondant
temperature
(recommended
45 °C)
Heated hoses
and containers
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Cups for fruit
cakes
Productivity:
From 75 to
450 pcs/hour
Wafer production
Possibility of
offering a fully
automatic line
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Dispensing technologies
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Multi
depositor
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Multiple
Depositor
Satellite
Dispensing: semi-liquid
or semi-solid products:
jams, cream, fruit
fillings with pieces,
dough for biscuits,
muffins, éclairs, aerial
cakes etc. (other than
Hard biscuit and short
pastry)
Capacity: 35l or 65l
Volume level sensor
Different
dispensing nozzles
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Research
&
Development
Transfer pumpsDesigned to
pump:
Liquid, semi-
liquid mass,
muffin dough,
creams etc.
1.2l mass at a
time,
40 times/min
Air injection:
12l at a time
under 6bar
Different pump
diameter
Due to air
extrusion, it is
not possible to
pump cream,
biscuit dough
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Cream
beating(only for cream)
Capacity:
5-30l
2-10l
(liquid cream)
Results:
30l of liquid cream
Get 90l of the
finished product
Possible to use
50% vegetable and
50% natural cream
1 min to the end of
beating, one can add
various ingredients
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Why only
cream?
When stirring cream,
cold air is blown,
which helps to
increase the
volume of the
product, and other
products just
remain unbeaten
Cleaning:
Upon completion of
the work, the
container must be
washed with water
and still wet turned
to ionisation. Thus
the container is
disinfected for the
following day
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Industrial
equipment- Jelly coating system
- Jelly sinking system
- Fondant sinking system (“waterfall” finishing system)
- Fondant spray system
- Chocolate decorating system
- Gear dispensers
- Reciprocating dispensers
- Heating boilers
- Grease lubrication systems
- Spray disc machine for egg mass
- Ultrasonic cutting system
- Horizontal cutting system
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Problems
solved Labour shortages
Employee qualification problem
Stuff turnover, vacations, sick leaves etc.
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Grease
lubrication
May be connected
to a gear or
reciprocating
dispenser for
dough feeding
Form and tin
detectors
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Cake
finishing
line
Line base:
Polycord
(synthetic fibre,
cleans
automatically);
Flexible plastic
plates with metal
mesh inside;
Belt (synthetic
fibre with
edible plastic)
Product brackets
Different conveyor
configuration
(spinning, rise to
the top etc.)
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Dispensing
line
Different
fillings — at the
same time
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Jelly
containers
200kg
400kg
600kg
900kg
Pressure 2bar
(0.8bar needs to be
added using a
compressor
when jelly is
finishing)
Always the
same quality
400kg — 1.60m
200kg
900kg — 2m
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Heating
boilers
Double or triple
heating walls
Heats jelly, fondants,
grease, chocolate
etc.
Available with
nozzles or dispenser
With or without
scrappers
Capacity: 50-400l
Digital temperature
setting
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Jelly spray
Two types of
nozzles available
(the first row
preserves fruit
juice, while the
second one —
gives the glow)
Rotary raw material
realization
Product detectors
Adjustable dose
and current
Digital temperature
setting
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Syrup spray
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Is it important
to know what
is my daily
jelly use?
Thus the capacity of
the heating boiler is
calculated (is it
needed at all
because the
machine has a
heating element
that heats 2l of
jelly per min)
Thus the capacity of
the jelly containers
is calculated
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Presses
Adjustable press heads
Available in different shapes and
diameter (tailored to your needs)
In case of change in cake dimensions,
additional heads are necessary
Product forms must be with bottoms
and sides
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Fondant
sinking
After sinking, cooling
is possible
Special grids — for
removal of products
Max. product height —
12cm
Min. product
diameter — 8cm
Decorating effects
(frozen surface,
wavy surface)
Heated pick for
coating removal
Rotary raw
material realization
Bottom sinking
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Fondant
spray,
decorating
Decorating and
sinking
Decorating effects
Rotary raw material
realization
3l of fondants per
1min
Automatic
lubrication of
bearings
Heated pumps with
nozzles
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Gear dispensers:
For short pastry,
biscuit, cake hard
dough (any
thickness)
Possible
dispensing directly
onto the trays
100-product
programme
Cooled or heated
pumping hose
Possibility of
monitoring the
work online
Base —
fabric or
chains
Various shapes
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Reciprocating
dispensers
For cake, muffin
dough, fruit
fillings, creams
and other
semi-liquid
products
Dosage:
25-125g
10-475 cc
(doses can be
made upon
request)
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Disc machine
for egg mass
2-5 discs
Cleanable
coating
Refrigerated
raw mass
container
No egg mass
dust
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Ultrasonic
cutting
machines
The blade cuts/
vibrates 20,000 times
per second
Cuts both round and
rectangular products
(with or without a tin)
Cuts both fresh and
frozen products
Blade cleaning can be
set
Titanium blades
Product sensors
Adjustable number of
sections
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Ultrasonic
cutting
Max. blade
length — 35cm
Max. product
height — 13cm
If blades are not
damaged
mechanically, it
never needs
to be sharpened
Cut only in
aluminium or
plastic forms
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Cleaning
Most machines can be easily dissembled
and pushed away to the washing room or
the parts, which need to be washed, can be
separately taken for cleaning
Each machine (or only some) can be
equipped with water supply or water drain
traps
The equipment is cleaned every day after
work
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Energy
resourcesElectricity
Air supply (compressors mounted
outside — capacity specified)
Water for cleaning
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Procedural
steps
Decision on the equipment configuration
Detailed product overview, range adjustment, adjustment of
product quantities etc.
Final proposal
Signature of the contract
Equipment manufacturing
After manufacturing, the client comes to the factory to check if
everything is the way he wanted
If necessary, correction of equipment functions
Transportation, installation and stuff training