B TMSeries Eng 06 11

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Couplings for Oil and Gas

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Transcript of B TMSeries Eng 06 11

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Couplings for Oil and Gas

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Couplings for Oil and Gas

For over 50 years Metastream couplings have been operating successfully in the oil and gas industryto ensure plants operate at their optimum performance. The first choice of the majority of the world’senergy suppliers, constant innovations in the design and supply of Metastream couplings ensure thatchanging demands are met and fully comply with API specifications.

 Global Support

As a truly global coupling supplier, John Crane is able

to offer unparalleled customer service and technical

support from the design stage to commissioning and

inventory management over the lifetime of the plant.

Operating from over 200 facilities worldwide in over 50

countries, John Crane offers specialised local support forinstallation, shaft alignment and troubleshooting.

Upstream Installations, Extraction,Pipelines and Gas Transmission

Whether you are operating in the cold of Alaska or

Siberia, the dusty heat of the Middle East, the corrosive

environment of the North Sea or in areas of high humidity,

Metastream couplings are designed to meet your needs,

safely and reliably. Metastream couplings provide

solutions for both land based and offshore extraction in

all areas such as gas compressors, crude oil, sea water

injection, diesel and potable water pumps. For liquid and

gas pipelines, especially remote stations where absolute

reliability and safety are of paramount importance,

Metastream can be relied on to give exceptional

performance.

From Design Stage Throughto Plant Management

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Downstream Installations

John Crane offers a complete range of couplings for all

refinery applications, from the pumps and steam turbines

on crude distillation units to gas compressors and onto the

various final product plants and storage facilities.

Although the range of duties and sizes of couplingscan be varied, modular design of both the T&M Series

ensures standardisation and keeps spares to an absolute

minimum. This is aided by various software programmes

designed and developed by John Crane’s team of in-house

software engineers.

For less critical areas, the Metastream range of industrial

membrane and Powerstream elastomeric couplings meet

the total requirements of any site.

Training

Training programmes combining theoretical aspects

of coupling technology with hands on installation and

alignment maintenance are available either on your site

or at a John Crane training facility.

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Couplings for Oil and Gas

Metastream T & M Series CouplingsM Series Range of Couplings

The ultimate in plant safety as loads due to misalignment

and overhung masses are low, ensuring resultant loads

on machinery bearings are minimised so extending life

and reliability. Should extreme overload or excessive

misalignment occur, M Series coupling will safely

disconnect the drive while alerting the plant operator.

• Requires minimum stock holding of spare

as membrane unit is independent of the

spacer so they can be installed in differen

length couplings

• Factory assembled membrane units ensu

minimum downtime should they have to b

replaced

• Low friction non sparking guard bush

ensures safe retention of spacer should

extreme conditions occur and membranes

fail

• Can operate up to 10,000 kW / 1000 rpm

(95,000 Nm) and speeds in excess of

20,000 rpm

• Excellent power to weight ratio

• Low restoring moments reduce

forces on bearings

• Increased equipm

• Designed to ISO 1

14691 but can me

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‘The industry standard useleading en

‘Couplings are comp

‘Extremely long life, predic(MTBF) u

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 Robust and carefully designed stainless steel membran

 Cartridge design of transmission unit ensures inherent

 In the extremely rare event of a failure the anti fly desig

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610) and ISO

41 (API 671)

Membranes can be visually inspected

without removal or disassembly of the

coupling

Couplings have slots or compression and

jacking bolts for safe and easy installation

and removal of transmission unit

Factory assembled transmission units for

ease of installation on site and repeatable

balancing

Hub bolts have all metal self locking feature

for security which allows the bolts to beused repeatedly without compromising

their integrity

Can operate up to 49,000 kW / 1000 rpm

(470,000 Nm) and speeds in excess of

30,000 rpm

T Series Range of Couplings

The T Series scalloped membrane design offers

outstanding ability to accept shaft misalignment with low

imposed forces on equipment bearings.

Unique modular design allows the correctly rated coupling

to be selected even on large shaft equipment, thus

removing the need to supply oversized couplings.

The main drive bolts are fitted with overload collars toprevent membrane rupture in the event of severe torsional

overload.

The spacer is retained by specially designed anti-fly guard

rings to ensure safe operation, even in the unlikely event of

membrane and bolt failure.

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the majority of the world’ssuppliers’ 

ly maintenance free’ 

Mean Time Between Failure50 years’ 

ombination of transmitting high torque and corrosion resistance

retained with ease of installation

the spacer remains an integral part of the coupling

• Inherent balance meets AGMA class 9

• Modular design means various options

are available as standard

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Couplings for Oil and Gas

Couplings with Long Distance BetweenShaft Ends (DBSE)

Both T & M Series couplings can be supplied with long

spacers in steel or composites for both horizontal and

vertical applications. The M Series, manufactured in

stainless steel with a composite spacer is particularly

suited for use on force draught cooling fans.

Short DBSE Couplings

T Series couplings can be supplied for short DBSE as small

as 3 mm, replacing maintenance intensive gear couplings.

Spark Resistant Couplings

Hazardous areas in renery operations require spark

resistant couplings. This is achieved by replacing the

membrane unit on the M Series and the overload collars

on the T Series with components manufactured from non

ferrous metals.

Axial Adjustment Shims

Where coupling hubs are fitted onto taper shafts, axial

adjustment shims can be incorporated. As the position of

the hubs cannot be accurately set on the shaft, shims are

supplied so the correct length of the transmission unit can

be easily achieved.

Electrically Insulated CouplingsTo stop electrical currents damaging bearings when electric

motors are connected to generators or have equipment

connected at each end, electrical insulation is incorporated

in one hub. This allows standard transmission units to be

used, so reducing spares inventory.

Standard Options for Metastream Coupling

The modular design of the both T & M Series couplings allow several options and additions to thestandard ranges without impacting on leadtimes. It also ensures that spares requirements are kept toa minimum.

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High Performance Couplings

World leading turbomachinery manufacturers and users specify Metastream H Series as their rst choice,

with optimised power transmission capabilities allied to minimal weight and reduced moment designs.

L Series Couplings

Metastream L Series general purpose all metal membrane couplings are ideal for critical industrial

applications where a reliable maintenance free solution is required.

Alternative Couplings

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For your nearest John Crane facility, please contact one of the locations below.

If the products featured will be used in a potentially dangerous and/or hazardous process, your John Crane representative should be consulted prior totheir selection and use. In the interest of continuous development, John Crane Companies reserve the right to alter designs and specifications withoutprior notice. ISO 9001, ISO 14001 Certified, Meets ISO 14691. Details available on request.

©2011 John Crane Print date 06/11 Revised 06/11  www.metastreamcouplings.com B-TMSeries/Eng

Power TransmissionCouplingsDeer Park, TX1800 West 13th Street

Tel: +1-281-680-1500Fax: +1-281-680-1599

EuropeSlough, UK

Tel: +44-1753-224000Fax: +44-1753-224224

North AmericaGlobal HeadquartersMorton Grove, IL USA

1-800-SEALINGTel: +1-847-967-2400Fax: +1-847-967-3915

Latin AmericaSão Paulo, Brazil

Tel: +55-11-3371-2500Fax: +55-11-3371-2599

Middle East & AfricaDubai, United Arab Emirates

Tel: +971-481-27800Fax: +971-488-62830

Asia PacificSingapore

Tel: +65-6518-1800Fax: +65-6518-1803