Axial Interaction Between Structural Casings and Soil ... · Axial Interaction Between Structural...

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Axial Interaction Between Structural Casings and Soil Under Cyclic Thermal Loads Hongjie Zhou, Alessandro Amodio, Antonio Borges Rodriguez, Noel Boylan, and Andrew Deeks - Norwegian Geotechnical Institute (NGI) Presenting: Hongjie Zhou (Perth)

Transcript of Axial Interaction Between Structural Casings and Soil ... · Axial Interaction Between Structural...

Page 1: Axial Interaction Between Structural Casings and Soil ... · Axial Interaction Between Structural Casings and Soil Under Cyclic Thermal Loads. Hongjie Zhou, Alessandro Amodio, Antonio

Axial Interaction Between Structural Casings and Soil Under Cyclic Thermal Loads

Hongjie Zhou, Alessandro Amodio, Antonio Borges Rodriguez,Noel Boylan, and Andrew Deeks - Norwegian Geotechnical Institute (NGI)

Presenting: Hongjie Zhou (Perth)

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Outline• Background knowledge

1) Multi-string well configuration2) Loading conditions: static + cyclic3) Soil t-z response to static and cyclic movements

• Modelling approacho Modified RATZ t-z springo Summary

• Example case1) Well model2) Soil inputs3) Example results

• Concluding remarks

Slide 2

OTC-28932-MS - Recent Advances in Well Modelling - NGI

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1) Multi-string Well Configuration

OTC-28932-MS - Recent Advances in Well Modelling - NGI

Not to scale

Interaction between internal casings & tubing and grouted conductor & surface casing is important.

Slide 3

Surface Casing

Internal Casings and Tubing

Conductor

Simplified Subsea Well Model

Mudline

Gro

ut

Wellhead

TOC

TOC

TOC

Source: ProjectConnect, 2017

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• Static distributed loads (e.g. self-weights of conductor, surface casing and grout)

Slide 4

OTC-28932-MS - Recent Advances in Well Modelling - NGI

2) Axial Loads on Conductor + Surface Casing (Post-installation)

Simplified Subsea Well Model

Conductor + Surface casing + Grout

Internal Casings and Tubing

Mudline

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• Static distributed loads (e.g. self-weights of conductor, surface casing and grout)

• Static axial loads at well head (e.g. weights of top structures and internal casings)

Slide 5

OTC-28932-MS - Recent Advances in Well Modelling - NGI

Simplified Subsea Well Model

Mudline

Internal Casings and Tubing

Conductor + Surface casing + Grout

2) Axial Loads on Conductor + Surface Casing (Post-installation)

Page 6: Axial Interaction Between Structural Casings and Soil ... · Axial Interaction Between Structural Casings and Soil Under Cyclic Thermal Loads. Hongjie Zhou, Alessandro Amodio, Antonio

• Static distributed loads (e.g. self-weights of conductor, surface casing and grout)

• Static axial loads at well head (e.g. weights of top structures and internal casings)

• Cyclic axial thermal loads due to:

Slide 6

OTC-28932-MS - Recent Advances in Well Modelling - NGI

2) Axial Loads on Conductor + Surface Casing (Post-installation)

Simplified Subsea Well Model

Mudline

Gro

ut

Wellhead

TOC

TOC

TOC

Conductor

Surface Casing

Internal Casings and Tubing

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• Static distributed loads (e.g. self-weights of conductor, surface casing and grout)

• Static axial loads at well head (e.g. weights of top structures and internal casings)

• Cyclic axial thermal loads due to:o expansion and contraction of internal

casings and tubing (pulling conductor + surface casing upward)

Slide 7

OTC-28932-MS - Recent Advances in Well Modelling - NGI

Simplified Subsea Well Model

Internal Casings and Tubing

Mudline

Conductor + Surface casing + Grout

2) Axial Loads on Conductor + Surface Casing (Post-installation)

Page 8: Axial Interaction Between Structural Casings and Soil ... · Axial Interaction Between Structural Casings and Soil Under Cyclic Thermal Loads. Hongjie Zhou, Alessandro Amodio, Antonio

• Static distributed loads (e.g. self-weights of conductor, surface casing and grout)

• Static axial loads at well head (e.g. weights of top structures and internal casings)

• Cyclic axial thermal loads due to:o expansion and contraction of internal

casings and tubing

Slide 8

OTC-28932-MS - Recent Advances in Well Modelling - NGI

Simplified Subsea Well Model

Internal Casings and Tubing

Mudline

Conductor + Surface casing + Grout

2) Axial Loads on Conductor + Surface Casing (Post-installation)

Page 9: Axial Interaction Between Structural Casings and Soil ... · Axial Interaction Between Structural Casings and Soil Under Cyclic Thermal Loads. Hongjie Zhou, Alessandro Amodio, Antonio

• Static distributed loads (e.g. self-weights of conductor, surface casing and grout)

• Static axial loads at well head (e.g. weights of top structures and internal casings)

• Cyclic axial thermal loads due to:o expansion and contraction of internal

casings and tubingo expansion and contraction of conductor

and surface casing themselves

Slide 9

OTC-28932-MS - Recent Advances in Well Modelling - NGI

Simplified Subsea Well Model

Internal Casings and Tubing

Neutral Zone Neutral Zone

Mudline

Conductor + Surface casing + Grout

2) Axial Loads on Conductor + Surface Casing (Post-installation)

Page 10: Axial Interaction Between Structural Casings and Soil ... · Axial Interaction Between Structural Casings and Soil Under Cyclic Thermal Loads. Hongjie Zhou, Alessandro Amodio, Antonio

• Static distributed loads (e.g. self-weights of conductor, surface casing and grout)

• Static axial loads at well head (e.g. weights of top structures and internal casings)

• Cyclic axial thermal loads due to:o expansion and contraction of internal

casings and tubingo expansion and contraction of conductor

and surface casing themselves

Slide 10

OTC-28932-MS - Recent Advances in Well Modelling - NGI

Simplified Subsea Well Model

Internal Casings and Tubing

Neutral Zone Neutral Zone

Mudline

Conductor + Surface casing + Grout

2) Axial Loads on Conductor + Surface Casing (Post-installation)

Page 11: Axial Interaction Between Structural Casings and Soil ... · Axial Interaction Between Structural Casings and Soil Under Cyclic Thermal Loads. Hongjie Zhou, Alessandro Amodio, Antonio

• Static distributed loads (e.g. self-weights of conductor, surface casing and grout)

• Static axial loads at well head (e.g. weights of top structures and internal casings)

• Cyclic axial thermal loads due to:o expansion and contraction of internal

casings and tubingo expansion and contraction of conductor

and surface casing themselves• Torque (e.g. induced by snag loads)

Slide 11

OTC-28932-MS - Recent Advances in Well Modelling - NGI

Simplified Subsea Well Model

Conductor/ surface casing

Snag Load

Torsional resistance

Wellhead Structure

2) Axial Loads on Conductor + Surface Casing (Post-installation)

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3) Soil Response to Static and Cyclic Loads

Slide 12

OTC-28932-MS - Recent Advances in Well Modelling - NGI

Cyclic Constant Normal Stiffness (CNS) direct shear test and grouted section test (GST) are typically used for characterising the interaction between well/pile and surrounding soil:

Measured response from a CNS test (Erbrich et al., 2010)

Test results reported in Randolph et al., (1996)

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Outline

Slide 13

OTC-28932-MS - Recent Advances in Well Modelling - NGI

• Background knowledge1) Multi-string well configuration2) Loading conditions: static + cyclic3) Soil t-z response to static and cyclic movements

• Modelling approacho Modified RATZ t-z springo Summary

• Example case1) Well model2) Soil inputs3) Example results

• Concluding remarks

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Slide 14

OTC-28932-MS - Recent Advances in Well Modelling - NGI

Modified RATZ (Randolph, 2003) t-z curve: monotonic

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Slide 15

OTC-28932-MS - Recent Advances in Well Modelling - NGI

(a) Scenario 1: without 'cyclic residual shaft friction' (b) Scenario 2: with 'cyclic residual shaft friction'

Modified RATZ t-z curve: cyclic

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Modelling of soil cyclic t-z behaviour

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OTC-28932-MS - Recent Advances in Well Modelling - NGI

Predicted t-z response by NGI cyclic t-z spring vs. test results

Background figures from Erbrich et al. (2010)Background figures from Randolph et al. (1996)

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Summary: Modelling approach

• Beam-column approach modelling the structural casings

• Enhanced t-z spring models (similar modifications have also been made by Erbrich et al. (2010) and Bailie (2013))

• If necessary, s-z spring models the grout in the annulus (i.e. interaction between the grouted casings)

• Cycle-by-cycle analysis models complicated loading conditions: Cyclic forces and strains (+ Torque)

Slide 17

OTC-28932-MS - Recent Advances in Well Modelling - NGI

Simplified Subsea Well Model

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Outline

Slide 18

OTC-28932-MS - Recent Advances in Well Modelling - NGI

• Background knowledge1) Multi-string well configuration2) Loading conditions: static + cyclic3) Soil t-z response to static and cyclic movements

• Modelling approacho Modified RATZ t-z springo Summary

• Example case1) Well model2) Soil inputs3) Example results

• Concluding remarks

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Slide 19

OTC-28932-MS - Recent Advances in Well Modelling - NGI

Simplified Well Model

• Conductor and surface casing are modelled explicitly;

Source: ProjectConnect, 2017

• Cyclic thermal strain applied to the conductor and surface casing, ε = α∆T;

• Static vertical loads before operation (6000kN);

• Cyclic thermal forces from internal casings and tubing.o In-operation: -7500 kN

(upward)o Shut-in: 500 kN

(downward)

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Slide 20

OTC-28932-MS - Recent Advances in Well Modelling - NGI

Soil Strength Profiles (typical low estimate profile offshore WA)

Design line of peak strength profile Design line of residual strength profile

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Slide 21

OTC-28932-MS - Recent Advances in Well Modelling - NGI

Results: Load/displacement Response

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Slide 22

OTC-28932-MS - Recent Advances in Well Modelling - NGI

Results: Internal axial force and Mobilised shear stress

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OTC-28932-MS - Recent Advances in Well Modelling - NGI

Results: Local t-z Behaviour

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Slide 24

OTC-28932-MS - Recent Advances in Well Modelling - NGI

Concluding Remarks• Well-soil interaction can be very complicated, particularly in offshore

Australia dominated by the brittle carbonate sediment.

• Thermal cycling can have significant effect on well performance in degradable soil.

• This modelling approach is equally applicable to conventional piles and energy piles.

• Working together of different disciplines may provide opportunity of significant optimisation. For example:

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Soil

Con

duct

or

Gro

ut

Gro

ut

Soil

a) Failure along soil-grout(depth < ~ 80 m)

b) Failure along steel-grout (depth > ~ 80 m)

Potential optimisation: behaviour of steel-grout interface

Con

duct

or

Soil

Gro

ut

Gro

ut

Soil

Gro

ut

τ τ τ τ

OTC-28932-MS - Recent Advances in Well Modelling - NGI

Slide 25

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Acknowledgements / Thank You / QuestionsWe acknowledge our colleagues both inPerth and Oslo for stimulative discussion.

And thank our industry partners for theopportunity working with YOU!