_AWP_Die_Sets.pdf

8/9/2019 _AWP_Die_Sets.pdf

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Die Sets, Guide Pillars, Bushes, Die

Springs and Urethanewww.awprecision.com


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A C o m p a n y I n t r o d u c t i o n

AW PRECISION is one of Europe’s largest producersof punches, dies and Die Sets. Along with an extensiveselection of Tooling Accessories, Kaller® Gas Springs,Cam Units, Urethane and Guide Elements we are your

‘One-Stop’ shop for all your tooling requirements.

AW PRECISION can offer…

Short, consistent delivery times on most standard and non-standard products helping you to maintain a continuous

level of production.

Broad range of productsAW Precision’s vast product range simplies the process

of purchasing tools for the increasingly busy tool maker.


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Contents

Die SetsPages 2 - 23

Page

Page

Stripper Plate – Demountable Guide Bushes &Ball Bearing Cages

31

Introduction 2

Demountable Guide Bushes for use with Ball

Bearing Cages 32

Standard Die Sets with centre pillars 3–5 Ball Bearing Cages 33

Standard Shaped Die sets with diagonal pillars 6Guide to operating conditions – Type 1

34

Standard Die Sets with rear pillars 7–9 Selection table for Bush and Ball Cage – Type 1 35

Standard Die Sets with diagonal pillars 10–11Guide to operating conditions

– Type 236

Standard Die Sets with four pillars 12–13 Selection table for Bush and Ball Cage – Type 2 37

Standard Die Sets with centre pillars and ball

bearing guide bushes 14–15 Pillar Assembly Data 38

Standard Die Sets with rear pillars and ballbearing guide bushes

16–17 Bush Assembly Data 39

Standard Die Sets with diagonal pillars andball bearing guide bushes

18–19 Pillar and Bush Accessories 40

Standard Die Sets with four pillars and ballbearing guide bushes

20–21

Standard Shanks & Setting Posts 22 Die SpringsPages 41 - 44SPECIAL DIE SETS 23

Light Load Springs 41

Guide ElementsPages 24 - 40

Intermediate Load Springs 42

Heavy Load Springs 43

Guide Pillars 24 Extra Heavy Load Springs 44

Standard Die Set Demountable Guide Bushes 25 Urethane Rod 45

Demountable Guide Pillars – with xing clamps 26 Urethane Tubes 45

Demountable Guide Pillars – with central xing 27 Urethane Strippers 46

Demountable Guide Bushes – Plain andBronze lined

28 Spring Retainers 46

Demountable Guide Bushes – Plain andBronze lined

29 Urethane Springs 47

Straight Sleeve Ball Bearing Bushes 30 Urethane Sheet and Blocks 48

2012


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4

Standard Die Sets

Introduction

The AW Precision range of Standard Die Sets has been formulated with the needs of the moderntoolmaker and tool design engineer taken into account.

Our Standard Die Sets are manufactured on the latest generation CNC machining centres,which are recognised for their high accuracy and repeatability, thus ensuring a high qualityproduct.

To further ensure the accuracy of our Standard Die Sets we adopt a selective t policy for ourpillars and guide bushes. This provides for uniform clearance in each guiding assembly andconsistency throughout the die set assembly. The three classes of t are:

Class 1 For very ne clearance between punch and die sections. Where clearance per sideis less than 0.02 mm. Normally used for very thin stock materials.

Class 2 For punch and die sections where a clearance per side of 0.02 mm to 0.06 mm isrequired. For tooling processing stock material thicknesses in excess of 0.4 mm.

Class 3 For punch and die sections where clearance per side is in excess of 0.08 mm.

NOTE Class 2 is supplied as standard.

All Standard Die Sets are manufactured from stress relieved mild steel (BS 4360-43A) and ttedwith precision ground pillars and guide bushes.

AW Precision Standard Die Set range comprises:

● Demountable bushes

● Straight guide pillars

● Four die set designs

● 132 different die set sizes

● 1257 different die sets

● Available with solid guiding (plain or bronze plated) or ball bearing guiding

● One rear pillar offset 2mm on four pillar sets

● Intermediate plate option


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REFERENCE NUMBER

ExternalDimensions

STANDARD ASSEMBLYDie Space3 Plate 2 Plate A B A1 C1 ± 2 C2 ± 2 C3 ± 2 E P Pillars Bushes

D81.125.016 D91.125.016 250 160 127 32 32 32 174 38D81.225.016 D91.225.016 250 160 127 32 40 32 174 38D81.325.016 D91.325.016 250 160 127 40 32 32 174 38D81.425.016 D91.425.016 250 160 127 40 40 32 174 38D81.125.020 D91.125.020 250 200 127 32 32 32 174 38 P10.024.xxx B10.024.050D81.225.020 D91.225.020 250 200 127 32 40 32 174 38D81.325.020 D91.325.020 250 200 127 40 32 32 174 38 P10.025.xxx B10.025.050D81.425.020 D91.425.020 250 200 127 40 40 32 174 38D81.125.025 D91.125.025 250 250 127 32 32 32 174 38D81.225.025 D91.225.025 250 250 127 32 40 32 174 38

D81.325.025 D91.325.025 250 250 127 40 32 32 174 38D81.425.025 D91.425.025 250 250 127 40 40 32 174 38D81.131.020 D91.131.020 315 200 171 40 40 32 225 45D81.231.020 D91.231.020 315 200 171 40 50 32 225 45D81.331.020 D91.331.020 315 200 171 50 40 32 225 45D81.431.020 D91.431.020 315 200 171 50 50 32 225 45D81.131.025 D91.131.025 315 250 171 40 40 32 225 45D81.231.025 D91.231.025 315 250 171 40 50 32 225 45D81.331.025 D91.331.025 315 250 171 50 40 32 225 45D81.431.025 D91.431.025 315 250 171 50 50 32 225 45D81.131.031 D91.131.031 315 315 171 40 40 32 225 45D81.231.031 D91.231.031 315 315 171 40 50 32 225 45D81.331.031 D91.331.031 315 315 171 50 40 32 225 45

D81.431.031 D91.431.031 315 315 171 50 50 32 225 45D81.140.020 D91.140.020 400 200 256 40 40 32 310 45 P10.030.xxx B10.030.050D81.240.020 D91.240.020 400 200 256 40 50 32 310 45D81.340.020 D91.340.020 400 200 256 50 40 32 310 45 P10.032.xxx B10.032.050D81.440.020 D91.440.020 400 200 256 50 50 32 310 45D81.140.025 D91.140.025 400 250 256 40 40 32 310 45D81.240.025 D91.240.025 400 250 256 40 50 32 310 45D81.340.025 D91.340.025 400 250 256 50 40 32 310 45D81.440.025 D91.440.025 400 250 256 50 50 32 310 45D81.140.031 D91.140.031 400 315 256 40 40 32 310 45D81.240.031 D91.240.031 400 315 256 40 50 32 310 45D81.340.031 D91.340.031 400 315 256 50 40 32 310 45

D81.440.031 D91.440.031 400 315 256 50 50 32 310 45D81.140.040 D91.140.040 400 400 256 40 40 32 310 45D81.240.040 D91.240.040 400 400 256 40 50 32 310 45D81.340.040 D91.340.040 400 400 256 50 40 32 310 45

Standard Die Sets with Centre PillarsD81.xxx.xxxD91.xxx.xxx

C2

C3

C1

C

L

2

C1

Standard Die Set with stripper plateRef. No.: D81.xxx.xxx

Standard Die SetRef. No.: D91.xxx.xxx

B

A

E P

A1


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Standard Die Sets with Centre Pillars

Demountable Pillars and/or Bronze Plated Brushes may be specied and tted at additional cost.(Refer to Pillar & Bush Section)

D81.xxx.xxxD91.xxx.xxx

To order specify Die Set Reference No. and Pillar Length (L = see page 24)

Example: D91.163.031 – L=280

REFERENCE NUMBER

ExternalDimensions

STANDARD ASSEMBLYDie Space

3 Plate 2 Plate A B A1 C1 ± 2 C2 ± 2 C3 ± 2 E P Pillars Bushes

D81.150.025 D91.150.025 500 250 337 40 40 32 400 50D81.250.025 D91.250.025 500 250 337 40 50 32 400 50D81.350.025 D91.350.025 500 250 337 50 40 32 400 50D81.450.025 D91.450.025 500 250 337 50 50 32 400 50D81.150.031 D91.150.031 500 315 337 40 40 32 400 50D81.250.031 D91.250.031 500 315 337 40 50 32 400 50D81.350.031 D91.350.031 500 315 337 50 40 32 400 50 P10.038.xxx B10.038.050

D81.450.031 D91.450.031 500 315 337 50 50 32 400 50D81.150.040 D91.150.040 500 400 337 40 40 32 400 50 P10.040.xxx B10.040.050D81.250.040 D91.250.040 500 400 337 40 50 32 400 50D81.350.040 D91.350.040 500 400 337 50 40 32 400 50D81.450.040 D91.450.040 500 400 337 50 50 32 400 50D81.150.050 D91.150.050 500 500 337 40 40 32 400 50D81.250.050 D91.250.050 500 500 337 40 50 32 400 50D81.350.050 D91.350.050 500 500 337 50 40 32 400 50D81.450.050 D91.450.050 500 500 337 50 50 32 400 50D81.163.031 D91.163.031 630 315 435 50 50 40 510 60D81.263.031 D91.263.031 630 315 435 50 58 40 510 60D81.363.031 D91.363.031 630 315 435 58 50 40 510 60

D81.463.031 D91.463.031 630 315 435 58 58 40 510 60D81.163.040 D91.163.040 630 400 435 50 50 40 510 60D81.263.040 D91.263.040 630 400 435 50 58 40 510 60D81.363.040 D91.363.040 630 400 435 58 50 40 510 60D81.463.040 D91.463.040 630 400 435 58 58 40 510 60D81.163.050 D91.163.050 630 500 435 50 50 40 510 60D81.263.050 D91.263.050 630 500 435 50 58 40 510 60D81.363.050 D91.363.050 630 500 435 58 50 40 510 60D81.463.050 D91.463.050 630 500 435 58 58 40 510 60D81.163.063 D91.163.063 630 630 435 50 50 40 510 60 P10.048.xxx B10.048.050D81.263.063 D91.263.063 630 630 435 50 58 40 510 60D81.363.063 D91.363.063 630 630 435 58 50 40 510 60 P10.050.xxx B10.050.050D81.463.063 D91.463.063 630 630 435 58 58 40 510 60D81.171.040 D91.171.040 710 400 515 58 58 40 590 60D81.271.040 D91.271.040 710 400 515 58 63 40 590 60D81.371.040 D91.371.040 710 400 515 63 58 40 590 60D81.471.040 D91.471.040 710 400 515 63 63 40 590 60D81.171.050 D91.171.050 710 500 515 58 58 40 590 60D81.271.050 D91.271.050 710 500 515 58 63 40 590 60D81.371.050 D91.371.050 710 500 515 63 58 40 590 60D81.471.050 D91.471.050 710 500 515 63 63 40 590 60D81.171.063 D91.171.063 710 630 515 58 58 40 590 60D81.271.063 D91.271.063 710 630 515 58 63 40 590 60

D81.371.063 D91.371.063 710 630 515 63 58 40 590 60


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REFERENCENUMBER

ExternalDimensions


B A B1 C1 ± 2 C2 ± 2 E P Pillars Bushes

D72.012.006 108 125 63 25 20 69 28

D72.016.006 108 160 63 25 20 104 28 P10.020.xxx B10.020.032

D72.020.006 108 200 63 25 20 144 28

D72.016.008 143 160 80 32 25 82 39

D72.020.008 143 200 80 32 25 122 39

D72.025.008 143 250 80 32 25 172 39 P10.025.xxx B10.025.050

D72.020.010 163 200 100 40 32 122 39

D72.025.010 163 250 100 40 32 172 39D72.031.010 163 315 100 40 32 237 39

D72.020.012 195 200 125 40 32 114 43

D72.025.012 195 250 125 40 32 164 43

D72.031.012 195 315 125 40 32 229 43 P10.032.xxx B10.032.050

D72.025.016 230 250 160 50 40 164 43

D72.031.016 230 315 160 50 40 229 43

Standard Die Sets with Rear PillarsD72.xxx.xxx

Demountable Pillars and/or Bronze Plated Bushes may be specied and tted at additional cost.(Refer to Pillar & Bush Section)

To order specify Die Set Reference No. and Pillar Length (L = see page 24)Example: D72.025.010 – L=160

C

L

2

C1


A

B

E

B

P

P

1


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Standard Die Sets with Rear Pillars D92.xxx.xxx

REFERENCENUMBER

ExternalDimensions



D92.125.016 160 250 98 32 32 174 38D92.225.016 160 250 98 32 40 174 38D92.325.016 160 250 98 40 32 174 38D92.425.016 160 250 98 40 40 174 38D92.125.020 200 250 138 32 32 174 38D92.225.020 200 250 138 32 40 174 38 P10.025.xxx B10.025.050D92.325.020 200 250 138 40 32 174 38D92.425.020 200 250 138 40 40 174 38D92.125.025 250 250 188 32 32 174 38D92.225.025 250 250 188 32 40 174 38D92.325.025 250 250 188 40 32 174 38D92.425.025 250 250 188 40 40 174 38D92.131.020 200 315 128 32 32 225 45D92.231.020 200 315 128 32 40 225 45D92.331.020 200 315 128 40 32 225 45D92.431.020 200 315 128 40 40 225 45D92.131.025 250 315 178 32 32 225 45D92.231.025 250 315 178 32 40 225 45D92.331.025 250 315 178 40 32 225 45D92.431.025 250 315 178 40 40 225 45D92.131.031 315 315 243 40 40 225 45D92.231.031 315 315 243 40 50 225 45D92.331.031 315 315 243 50 40 225 45

D92.431.031 315 315 243 50 50 225 45 P10.032.xxx B10.032.050D92.140.020 200 400 128 40 40 310 45D92.240.020 200 400 128 40 50 310 45D92.340.020 200 400 128 50 40 310 45D92.440.020 200 400 128 50 50 310 45D92.140.025 250 400 178 40 40 310 45D92.240.025 250 400 178 40 50 310 45D92.340.025 250 400 178 50 40 310 45D92.440.025 250 400 178 50 50 310 45D92.140.031 315 400 243 40 40 310 45D92.240.031 315 400 243 40 50 310 45D92.340.031 315 400 243 50 40 310 45D92.440.031 315 400 243 50 50 310 45

C

L

2

C1


B

E

B

P

P

A

1


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Standard Die Sets with Rear PillarsD92.xxx.xxx


Example: D92.325.025 – L=180

Demountable Pillars and/or Bronze Plated Bushes may be specied and tted at additional cost.(Refer to Pillar & Bush Section)

REFERENCENUMBER

ExternalDimensions



D92.150.025 250 500 168 40 40 400 50

P10.040.xxx B10.040.050

D92.250.025 250 500 168 40 50 400 50D92.350.025 250 500 168 50 40 400 50D92.450.025 250 500 168 50 50 400 50D92.150.031 315 500 233 40 40 400 50D92.250.031 315 500 233 40 50 400 50D92.350.031 315 500 233 50 40 400 50

D92.450.031 315 500 233 50 50 400 50D92.150.040 400 500 318 40 40 400 50D92.250.040 400 500 318 40 50 400 50D92.350.040 400 500 318 50 40 400 50D92.450.040 400 500 318 50 50 400 50D92.150.050 500 500 418 40 40 400 50D92.250.050 500 500 418 40 50 400 50D92.350.050 500 500 418 50 40 400 50D92.450.050 500 500 418 50 50 400 50


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Standard Die Sets with Diagonal PillarsD83.xxx.xxxD93.xxx.xxx

REFERENCENUMBER

External Dimensions

STANDARDASSEMBLYDie Space Die Space

3 Plate 2 Plate A B1 B A1 C1 ± 2 C2

± 2 C3

± 2 E E1 P Pillars Bushes

D83.125.016 D93.125.016 250 37 160 127 32 32 32 174 84 38

P10.024.xxx

P10.025.xxx

B10.024.050

B10.025.050

D83.225.016 D93.225.016 250 37 160 127 32 40 32 174 84 38D83.325.016 D93.325.016 250 37 160 127 40 32 32 174 84 38D83.425.016 D93.425.016 250 37 160 127 40 40 32 174 84 38D83.125.020 D93.125.020 250 77 200 127 32 32 32 174 124 38D83.225.020 D93.225.020 250 77 200 127 32 40 32 174 124 38D83.325.020 D93.325.020 250 77 200 127 40 32 32 174 124 38D83.425.020 D93.425.020 250 77 200 127 40 40 32 174 124 38D83.125.025 D93.125.025 250 127 250 127 32 32 32 174 174 38D83.225.025 D93.225.025 250 127 250 127 32 40 32 174 174 38D83.325.025 D93.325.025 250 127 250 127 40 32 32 174 174 38D83.425.025 D93.425.025 250 127 250 127 40 40 32 174 174 38

C2

C3

C1

C

L

2

C1



EB 1 A

A

E P

P

1 B1


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REFERENCE

NUMBER

External Dimensions

STANDARD

ASSEMBLYDie Space Die Space


± 2 C3


D83.150.025 D93.150.025 500 87 250 337 40 40 32 400 150 50

P10.038.xxx

P10.040.xxx

B10.038.050

B10.040.050

D83.250.025 D93.250.025 500 87 250 337 40 50 32 400 150 50D83.350.025 D93.350.025 500 87 250 337 50 40 32 400 150 50D83.450.025 D93.450.025 500 87 250 337 50 50 32 400 150 50D83.150.031 D93.150.031 500 152 315 337 40 40 32 400 215 50D83.250.031 D93.250.031 500 152 315 337 40 50 32 400 215 50D83.350.031 D93.350.031 500 152 315 337 50 40 32 400 215 50D83.450.031 D93.450.031 500 152 315 337 50 50 32 400 215 50

D83.150.040 D93.150.040 500 237 400 337 40 40 32 400 300 50D83.250.040 D93.250.040 500 237 400 337 40 50 32 400 300 50D83.350.040 D93.350.040 500 237 400 337 50 40 32 400 300 50D83.450.040 D93.450.040 500 237 400 337 50 50 32 400 300 50D83.150.050 D93.150.050 500 337 500 337 40 40 32 400 400 50D83.250.050 D93.250.050 500 337 500 337 40 50 32 400 400 50D83.350.050 D93.350.050 500 337 500 337 50 40 32 400 400 50D83.450.050 D93.450.050 500 337 500 337 50 50 32 400 400 50D83.163.031 D93.163.031 630 120 315 435 50 50 40 510 195 60

P10.048.xxx

P10.050.xxx

B10.048.050

B10.050.050

D83.263.031 D93.263.031 630 120 315 435 50 58 40 510 195 60D83.363.031 D93.363.031 630 120 315 435 58 50 40 510 195 60D83.463.031 D93.463.031 630 120 315 435 58 58 40 510 195 60


D83.463.063 D93.463.063 630 435 630 435 58 58 40 510 510 60D83.171.040 D93.171.040 710 205 400 515 58 58 40 590 280 60D83.271.040 D93.271.040 710 205 400 515 58 63 40 590 280 60D83.371.040 D93.371.040 710 205 400 515 63 58 40 590 280 60D83.471.040 D93.471.040 710 205 400 515 63 63 40 590 280 60D83.171.050 D93.171.050 710 305 500 515 58 58 40 590 380 60D83.271.050 D93.271.050 710 305 500 515 58 63 40 590 380 60D83.371.050 D93.371.050 710 305 500 515 63 58 40 590 380 60D83.471.050 D93.471.050 710 305 500 515 63 63 40 590 380 60D83.171.063 D93.171.063 710 435 630 515 58 58 40 590 510 60D83.271.063 D93.271.063 710 435 630 515 58 63 40 590 510 60D83.371.063 D93.371.063 710 435 630 515 63 58 40 590 510 60

D83.471.063 D93.471.063 710 435 630 515 63 63 40 590 510 60


Example: D93.363.063 – L=315

Demountable Pillars and/or Bronze Plated Brushes may be specied and tted at additional cost.

(Refer to Pillar & Bush Section)

Standard Die Sets with Diagonal PillarsD83.xxx.xxxD93.xxx.xxx


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Standard Die Sets with Four PillarsD84.xxx.xxxD94.xxx.xxx

NOTE: Dimension ‘E’ is +2mm on Rear Pillars

REFERENCENUMBER

External Dimensions



± 2 C3


D84.125.016 D94.125.016 250 37 160 127 32 32 32 174 84 38

P10.025.xxx B10.025.050



D84.240.020 D94.240.020 400 77 200 277 40 50 32 324 124 38D84.340.020 D94.340.020 400 77 200 277 50 40 32 324 124 38D84.440.020 D94.440.020 400 77 200 277 50 50 32 324 124 38D84.140.025 D94.140.025 400 127 250 277 40 40 32 324 174 38D84.240.025 D94.240.025 400 127 250 277 40 50 32 324 174 38D84.340.025 D94.340.025 400 127 250 277 50 40 32 324 174 38D84.440.025 D94.440.025 400 127 250 277 50 50 32 324 174 38

C2

C3

C1

C

L

2

C1



E

P

B

1B1

A

AP E

1


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Standard Die Sets with Four PillarsD84.xxx.xxxD94.xxx.xxx


Demountable Pillars and/or Bronze Plated Bushes may be specied and tted at additional cost (Refer to Pillar & Bush Section)


Example: D91.350.050 – L=250

REFERENCENUMBER

External Dimensions



± 2 C3


D84.150.025 D94.150.025 500 106 250 356 40 40 32 410 160 45

P10.032.xxx B10.032.050

D84.250.025 D94.250.025 500 106 250 356 40 50 32 410 160 45D84.350.025 D94.350.025 500 106 250 356 50 40 32 410 160 45D84.450.025 D94.450.025 500 106 250 356 50 50 32 410 160 45D84.150.031 D94.150.031 500 171 315 356 40 40 32 410 225 45D84.250.031 D94.250.031 500 171 315 356 40 50 32 410 225 45D84.350.031 D94.350.031 500 171 315 356 50 40 32 410 225 45D84.450.031 D94.450.031 500 171 315 356 50 50 32 410 225 45

D84.150.040 D94.150.040 500 256 400 356 40 40 32 410 310 45D84.250.040 D94.250.040 500 256 400 356 40 50 32 410 310 45D84.350.040 D94.350.040 500 256 400 356 50 40 32 410 310 45D84.450.040 D94.450.040 500 256 400 356 50 50 32 410 310 45D84.150.050 D94.150.050 500 356 500 356 40 40 32 410 410 45D84.250.050 D94.250.050 500 356 500 356 40 50 32 410 410 45D84.350.050 D94.350.050 500 356 500 356 50 40 32 410 410 45D84.450.050 D94.450.050 500 356 500 356 50 50 32 410 410 45D84.163.031 D94.163.031 630 152 315 467 50 50 40 530 215 50

P10.040.xxx B10.040.050

D84.263.031 D94.263.031 630 152 315 467 50 58 40 530 215 50D84.363.031 D94.363.031 630 152 315 467 58 50 40 530 215 50D84.463.031 D94.463.031 630 152 315 467 58 58 40 530 215 50D84.163.040 D94.163.040 630 237 400 467 50 50 40 530 300 50D84.263.040 D94.263.040 630 237 400 467 50 58 40 530 300 50D84.363.040 D94.363.040 630 237 400 467 58 50 40 530 300 50D84.463.040 D94.463.040 630 237 400 467 58 58 40 530 300 50D84.163.050 D94.163.050 630 337 500 467 50 50 40 530 400 50D84.263.050 D94.263.050 630 337 500 467 50 58 40 530 400 50D84.363.050 D94.363.050 630 337 500 467 58 50 40 530 400 50D84.463.050 D94.463.050 630 337 500 467 58 58 40 530 400 50D84.163.063 D94.163.063 630 467 630 467 50 50 40 530 530 50D84.263.063 D94.263.063 630 467 630 467 50 58 40 530 530 50D84.363.063 D94.363.063 630 467 630 467 58 50 40 530 530 50

D84.463.063 D94.463.063 630 467 630 467 58 58 40 530 530 50D84.171.040 D94.171.040 710 205 400 515 58 58 40 590 280 60

P10.050.xxx B10.050.050



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Standard Die Sets With Centre Pillarsand Ball Bearing Guide Bushes


REFERENCENUMBER

External Dimensions

Die Space

3 Plate 2 Plate A B A1 C1 ± 2 C2

± 2 C3

± 2 D D1 E P




D80.140.040 D90.140.040 400 400 256 40 40 32 32 30 310 45D80.240.040 D90.240.040 400 400 256 40 50 32 32 30 310 45D80.340.040 D90.340.040 400 400 256 50 40 32 32 30 310 45

C2 C

D

2

C1

C

D

3

D1 D B

A

E P

1

A1

C1




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Standard Die Sets With Centre Pillarsand Ball Bearing Guide Bushes


Die Space refers to use of B30 Bushes, the use of B40 Bushes will reduce Die Space

To order specify Die Set Reference No. and details of Pillar, Ball Bearing Guide Bush

and Ball Cage (Refer to Pillar & Bush Section)Die Space refers to use of B30 Bushes

REFERENCENUMBER

External Dimensions

Die Space

3 Plate 2 Plate A B A1 C1 ± 2 C2 ± 2 C3 ± 2 D D1 E P

D80.150.025 D90.150.025 500 250 330 40 40 32 40 38 395 52D80.250.025 D90.250.025 500 250 330 40 50 32 40 38 395 52D80.350.025 D90.350.025 500 250 330 50 40 32 40 38 395 52D80.450.025 D90.450.025 500 250 330 50 50 32 40 38 395 52D80.150.031 D90.150.031 500 315 330 40 40 32 40 38 395 52D80.250.031 D90.250.031 500 315 330 40 50 32 40 38 395 52D80.350.031 D90.350.031 500 315 330 50 40 32 40 38 395 52


D80.463.031 D90.463.031 630 315 429 58 58 40 50 48 510 60D80.163.040 D90.163.040 630 400 429 50 50 40 50 48 510 60D80.263.040 D90.263.040 630 400 429 50 58 40 50 48 510 60D80.363.040 D90.363.040 630 400 429 58 50 40 50 48 510 60D80.463.040 D90.463.040 630 400 429 58 58 40 50 48 510 60D80.163.050 D90.163.050 630 500 429 50 50 40 50 48 510 60D80.263.050 D90.263.050 630 500 429 50 58 40 50 48 510 60D80.363.050 D90.363.050 630 500 429 58 50 40 50 48 510 60D80.463.050 D90.463.050 630 500 429 58 58 40 50 48 510 60D80.163.063 D90.163.063 630 630 429 50 50 40 50 48 510 60D80.263.063 D90.263.063 630 630 429 50 58 40 50 48 510 60D80.363.063 D90.363.063 630 630 429 58 50 40 50 48 510 60D80.463.063 D90.463.063 630 630 429 58 58 40 50 48 510 60D80.171.040 D90.171.040 710 400 509 58 58 40 50 48 590 60D80.271.040 D90.271.040 710 400 509 58 63 40 50 48 590 60D80.371.040 D90.371.040 710 400 509 63 58 40 50 48 590 60D80.471.040 D90.471.040 710 400 509 63 63 40 50 48 590 60D80.171.050 D90.171.050 710 500 509 58 58 40 50 48 590 60D80.271.050 D90.271.050 710 500 509 58 63 40 50 48 590 60D80.371.050 D90.371.050 710 500 509 63 58 40 50 48 590 60D80.471.050 D90.471.050 710 500 509 63 63 40 50 48 590 60D80.171.063 D90.171.063 710 630 509 58 58 40 50 48 590 60D80.271.063 D90.271.063 710 630 509 58 63 40 50 48 590 60

D80.371.063 D90.371.063 710 630 509 63 58 40 50 48 590 60D80.471.063 D90.471.063 710 630 509 63 63 40 50 48 590 60


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Standard Die Sets With Rear Pillarsand Ball Bearing Guide Bushes

D97.xxx.xxx

REFERENCENUMBER

External Dimensions

Die Space

B A B1 C1 ± 2 C2 ± 2 D1 E P

D97.125.016 160 250 93 32 32 32 170 40D97.225.016 160 250 93 32 40 32 170 40D97.325.016 160 250 93 40 32 32 170 40D97.425.016 160 250 93 40 40 32 170 40D97.125.020 200 250 133 32 32 32 170 40D97.225.020 200 250 133 32 40 32 170 40D97.325.020 200 250 133 40 32 32 170 40D97.425.020 200 250 133 40 40 32 170 40D97.125.025 250 250 183 32 32 32 170 40D97.225.025 250 250 183 32 40 32 170 40D97.325.025 250 250 183 40 32 32 170 40D97.425.025 250 250 183 40 40 32 170 40

D97.131.020 200 315 128 32 32 32 225 45D97.231.020 200 315 128 32 40 32 225 45D97.331.020 200 315 128 40 32 32 225 45D97.431.020 200 315 128 40 40 32 225 45D97.131.025 250 315 178 32 32 32 225 45D97.231.025 250 315 178 32 40 32 225 45D97.331.025 250 315 178 40 32 32 225 45D97.431.025 250 315 178 40 40 32 225 45D97.131.031 315 315 243 40 40 32 225 45D97.231.031 315 315 243 40 50 32 225 45D97.331.031 315 315 243 50 40 32 225 45D97.431.031 315 315 243 50 50 32 225 45

D97.140.020 200 400 128 40 40 32 310 45D97.240.020 200 400 128 40 50 32 310 45D97.340.020 200 400 128 50 40 32 310 45D97.440.020 200 400 128 50 50 32 310 45D97.140.025 250 400 178 40 40 32 310 45D97.240.025 250 400 178 40 50 32 310 45D97.340.025 250 400 178 50 40 32 310 45D97.440.025 250 400 178 50 50 32 310 45D97.140.031 315 400 230 40 40 40 295 52D97.240.031 315 400 230 40 50 40 295 52D97.340.031 315 400 230 50 40 40 295 52D97.440.031 315 400 230 50 50 40 295 52

D97.140.040 400 400 315 40 40 40 295 52D97.240.040 400 400 315 40 50 40 295 52D97.340.040 400 400 315 50 40 40 295 52

C2


C

D

1

B

B

A

P

P E

1


18/52

18

Standard Die Sets With Rear Pillarsand Ball Bearing Guide Bushes

D97.xxx.xxx

Die Space refers to use of B30 Bushes, the use of B40 Bushes will reduce Die Space

To order specify Die Set Reference No. and details of Pillar, Ball Bearing Guide Bush and

Ball Cage (Refer to Pillar & Bush Section)Die Space refers to use of B30 Bushes

REFERENCENUMBER

External Dimensions

Die Space

B A B1 C1 ± 2 C2

± 2 D1 E P

D97.150.025 250 500 157 40 40 40 395 52D97.250.025 250 500 157 40 50 40 395 52D97.350.025 250 500 157 50 40 40 395 52D97.450.025 250 500 157 50 50 40 395 52D97.150.031 315 500 222 40 40 40 395 52D97.250.031 315 500 222 40 50 40 395 52D97.350.031 315 500 222 50 40 40 395 52

D97.450.031 315 500 222 50 50 40 395 52D97.150.040 400 500 307 40 40 40 395 52D97.250.040 400 500 307 40 50 40 395 52D97.350.040 400 500 307 50 40 40 395 52D97.450.040 400 500 307 50 50 40 395 52D97.150.050 500 500 407 40 40 40 395 52D97.250.050 500 500 407 40 50 40 395 52D97.350.050 500 500 407 50 40 40 395 52D97.450.050 500 500 407 50 50 40 395 52D97.163.031 315 630 206 50 50 50 510 60D97.263.031 315 630 206 50 58 50 510 60D97.363.031 315 630 206 58 50 50 510 60

D97.463.031 315 630 206 58 58 50 510 60D97.163.040 400 630 291 50 50 50 510 60D97.263.040 400 630 291 50 58 50 510 60D97.363.040 400 630 291 58 50 50 510 60D97.463.040 400 630 291 58 58 50 510 60D97.163.050 500 630 391 50 50 50 510 60D97.263.050 500 630 391 50 58 50 510 60D97.363.050 500 630 391 58 50 50 510 60D97.463.050 500 630 391 58 58 50 510 60D97.163.063 630 630 521 50 50 50 510 60D97.263.063 630 630 521 50 58 50 510 60

D97.363.063 630 630 521 58 50 50 510 60D97.463.063 630 630 521 58 58 50 510 60D97.171.040 400 710 291 58 58 50 590 60D97.271.040 400 710 291 58 63 50 590 60D97.371.040 400 710 291 63 58 50 590 60D97.471.040 400 710 291 63 63 50 590 60D97.171.050 500 710 391 58 58 50 590 60D97.271.050 500 710 391 58 63 50 590 60D97.371.050 500 710 391 63 58 50 590 60D97.471.050 500 710 391 63 63 50 590 60D97.171.063 630 710 521 58 58 50 590 60D97.271.063 630 710 521 58 63 50 590 60D97.371.063 630 710 521 63 58 50 590 60D97.471.063 630 710 521 63 63 50 590 60


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19

Standard Die Sets with Diagonal Pillarsand Ball Bearing Guide Bushes


REFERENCENUMBER

External Dimensions

Die Space Die Space


± 2 C3

± 2 D D1 E E1 P

D85.125.016 D95.125.016 250 30 160 120 32 32 32 25 24 165 75 42D85.225.016 D95.225.016 250 30 160 120 32 40 32 25 24 165 75 42D85.325.016 D95.325.016 250 30 160 120 40 32 32 25 24 165 75 42D85.425.016 D95.425.016 250 30 160 120 40 40 32 25 24 165 75 42D85.125.020 D95.125.020 250 70 200 120 32 32 32 25 24 165 115 42D85.225.020 D95.225.020 250 70 200 120 32 40 32 25 24 165 115 42D85.325.020 D95.325.020 250 70 200 120 40 32 32 25 24 165 115 42D85.425.020 D95.425.020 250 70 200 120 40 40 32 25 24 165 115 42D85.125.025 D95.125.025 250 120 250 120 32 32 32 25 24 165 165 42D85.225.025 D95.225.025 250 120 250 120 32 40 32 25 24 165 165 42D85.325.025 D95.325.025 250 120 250 120 40 32 32 25 24 165 165 42D85.425.025 D95.425.025 250 120 250 120 40 40 32 25 24 165 165 42



D85.140.040 D95.140.040 400 256 400 256 40 40 32 32 30 310 310 45D85.240.040 D95.240.040 400 256 400 256 40 50 32 32 30 310 310 45D85.340.040 D95.340.040 400 256 400 256 50 40 32 32 30 310 310 45

C2 C

D

2

C1

C

D

3

D1 D1

C1



E

E P

P

B

1 A

A

1 B1


20/52


21/52

21

Standard Die Sets with Four Pillarsand Ball Bearing Guide Bushes



REFERENCENUMBER

External Dimensions

Die Space Die Space


± 2 C3

± 2 D D1 E E1 P



D89.140.020 D99.140.020 400 70 200 270 40 40 32 25 315 115 42 60D89.240.020 D99.240.020 400 70 200 270 40 50 32 25 315 115 42 60D89.340.020 D99.340.020 400 70 200 270 50 40 32 25 315 115 42 60D89.440.020 D99.440.020 400 70 200 270 50 50 32 25 315 115 42 60D89.140.025 D99.140.025 400 120 250 270 40 40 32 25 315 165 42 60D89.240.025 D99.240.025 400 120 250 270 40 50 32 25 315 165 42 60D89.340.025 D99.340.025 400 120 250 270 50 40 32 25 315 165 42 60D89.440.025 D99.440.025 400 120 250 270 50 50 32 25 315 165 42 60D89.140.031 D99.140.031 400 165 315 250 40 40 32 32 304 219 48 60D89.240.031 D99.240.031 400 165 315 250 40 50 32 32 304 219 48 60D89.340.031 D99.340.031 400 165 315 250 50 40 32 32 304 219 48 60D89.440.031 D99.440.031 400 165 315 250 50 50 32 32 304 219 48 60D89.140.040 D99.140.040 400 250 400 250 40 40 32 32 304 304 48 60D89.240.040 D99.240.040 400 250 400 250 40 50 32 32 304 304 48 60D89.340.040 D99.340.040 400 250 400 250 50 40 32 32 304 304 48 60

C2

C

D

3



C

D

2

E

P

B1

A1

B

PAE

1

C1 C1


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22

Standard Die Sets with Four Pillarsand Ball Bearing Guide Bushes


NOTE: Dimension ‘E’ is +2mm on Rear PillarsDie Space refers to use of B30 Bushes, the use of B40 Bushes will reduce Die Space

To order specify Die Set Reference No. and details of Pillar, Ball Bearing Guide Bush and

Ball Cage (Refer to Pillar and Bush Section)Die Space refers to use of B30 Bushes

REFERENCENUMBER

External Dimensions

Die Space Die Space


± 2 C3

± 2 D E E1 P

D89.150.025 D99.150.025 500 100 250 350 40 40 32 32 404 154 48D89.250.025 D99.250.025 500 100 250 350 40 50 32 32 404 154 48D89.350.025 D99.350.025 500 100 250 350 50 40 32 32 404 154 48D89.450.025 D99.450.025 500 100 250 350 50 50 32 32 404 154 48D89.150.031 D99.150.031 500 165 315 350 40 40 32 32 404 219 48D89.250.031 D99.250.031 500 165 315 350 40 50 32 32 404 219 48D89.350.031 D99.350.031 500 165 315 350 50 40 32 32 404 219 48D89.450.031 D99.450.031 500 165 315 350 50 50 32 32 404 219 48D89.150.040 D99.150.040 500 250 400 350 40 40 32 32 404 304 48D89.250.040 D99.250.040 500 250 400 350 40 50 32 32 404 304 48D89.350.040 D99.350.040 500 250 400 350 50 40 32 32 404 304 48D89.450.040 D99.450.040 500 250 400 350 50 50 32 32 404 304 48D89.150.050 D99.150.050 500 350 500 350 40 40 32 32 404 404 48D89.250.050 D99.250.050 500 350 500 350 40 50 32 32 404 404 48D89.350.050 D99.350.050 500 350 500 350 50 40 32 32 404 404 48D89.450.050 D99.450.050 500 350 500 350 50 50 32 32 404 404 48D89.163.031 D99.163.031 630 140 315 455 50 50 40 40 520 205 55D89.263.031 D99.263.031 630 140 315 455 50 58 40 40 520 205 55D89.363.031 D99.363.031 630 140 315 455 58 50 40 40 520 205 55

D89.463.031 D99.463.031 630 140 315 455 58 58 40 40 520 205 55D89.163.040 D99.163.040 630 225 400 455 50 50 40 40 520 290 55D89.263.040 D99.263.040 630 225 400 455 50 58 40 40 520 290 55D89.363.040 D99.363.040 630 225 400 455 58 50 40 40 520 290 55D89.463.040 D99.463.040 630 225 400 455 58 58 40 40 520 290 55D89.163.050 D99.163.050 630 325 500 455 50 50 40 40 520 390 55D89.263.050 D99.263.050 630 325 500 455 50 58 40 40 520 390 55D89.363.050 D99.363.050 630 325 500 455 58 50 40 40 520 390 55D89.463.050 D99.463.050 630 325 500 455 58 58 40 40 520 390 55D89.163.063 D99.163.063 630 455 630 455 50 50 40 40 520 520 55D89.263.063 D99.263.063 630 455 630 455 50 58 40 40 520 520 55D89.363.063 D99.363.063 630 455 630 455 58 50 40 40 520 520 55D89.463.063 D99.463.063 630 455 630 455 58 58 40 40 520 520 55D89.171.040 D99.171.040 710 190 400 500 58 58 40 50 581 271 64D89.271.040 D99.271.040 710 190 400 500 58 63 40 50 581 271 64D89.371.040 D99.371.040 710 190 400 500 63 58 40 50 581 271 64D89.471.040 D99.471.040 710 190 400 500 63 63 40 50 581 271 64D89.171.050 D99.171.050 710 290 500 500 58 58 40 50 581 371 64D89.271.050 D99.271.050 710 290 500 500 58 63 40 50 581 371 64D89.371.050 D99.371.050 710 290 500 500 63 58 40 50 581 371 64D89.471.050 D99.471.050 710 290 500 500 63 63 40 50 581 371 64D89.171.063 D99.171.063 710 420 630 500 58 58 40 50 581 501 64D89.271.063 D99.271.063 710 420 630 500 58 63 40 50 581 501 64

D89.371.063 D99.371.063 710 420 630 500 63 58 40 50 581 501 64


23/52

23

Standard Shanks & Setting Posts

Symbol No. A B C D

SSM25 25 M20 x 2.5 45 35

SSM32 32 M20 x 2.5 56 35

SSM40 40 M20 x 3 70 45

SSM50 50 M20 x 3 80 60

SSM65 65 M20 x 3 90 60

Symbol No. A B C D

SSI10 1” 3/ 4” WHIT 2” 2”

SSI15 11/ 2” 3/

4” WHIT 2” 11/

2”

SSI20 2” 11/ 4” WHIT 2” 2”

SSI25 21/ 2” 11/

4” WHIT 2” 2”

SSI30 3” 11/ 4” WHIT 3” 2”

Symbol No. A B C D E

SP20 20 22.0–80.0 11 13 7

SP25 25 22.0–90.0 14 15 9

SP32 32 22.0–100.0 14 15 9

SP38 38 25.0–100.0 17 18 11

SP50 50 25.0–100.0 17 18 11

Example order: 6 off SP25 x 55.0

Will be supplied soft unless otherwise stated.

Example order: 2 off SSM25

AØ BØ

C Length D Length

C

D

E

A

B+0.5


24/52

24

In addition to the AW Precision range of Standard Die Sets we are able to

offer an excellent service to manufacture and supply SPECIAL DIE SETSto individual design requirements.

With the benet of the latest generation CNC machine technology we cansupply die sets with peripheral shapes amecut to your particular designspecications, together with amecut apertures.

Alternatively, we can supply with machined apertures and pockets, etc.

All die set plates are stress relieved prior to grinding and machining.

Please forward your design specication for quotation.

Special Die Sets


25/52

25

Guide Pillars P10.xxx.xxx

Example order (give pillar diameter and length) P10.020.140

D1 19 20 24 25 30 32 38 40 48 50 63 80d M5 M6 M8 M10 M12 M16 M20m 6 8 8 8 8 8 8

L CATALOGUE REFERENCES

100 P10.019.100 P10.020.100 P10.024.100 P10.025.100

110 P10.019.110 P10.020.110 P10.024.110 P10.025.110 P10.030.110 P10.032.110

125 P10.019.125 P10.020.125 P10.024.125 P10.025.125 P10.030.125 P10.032.125 P10.038.125 P10.040.125

140 P10.019.140 P10.020.140 P10.024.140 P10.025.140 P10.030.140 P10.032.140 P10.038.140 P10.040.140

160 P10.019.160 P10.020.160 P10.024.160 P10.025.160 P10.030.160 P10.032.160 P10.038.160 P10.040.160 P10.048.160 P10.050.160

180 P10.019.180 P10.020.180 P10.024.180 P10.025.180 P10.030.180 P10.032.180 P10.038.180 P10.040.180 P10.048.180 P10.050.180

200 P10.019.200 P10.020.200 P10.024.200 P10.025.200 P10.030.200 P10.032.200 P10.038.200 P10.040.200 P10.048.200 P10.050.200 P10.063.200

220 P10.024.220 P10.025.220 P10.030.220 P10.032.220 P10.038.220 P10.040.220 P10.048.220 P10.050.220 P10.063.220

250 P10.024.250 P10.025.250 P10.030.250 P10.032.250 P10.038.250 P10.040.250 P10.048.250 P10.050.250 P10.063.250

280 P10.024.280 P10.025.280 P10.030.280 P10.032.280 P10.038.280 P10.040.280 P10.048.280 P10.050.280 P10.063.280 P10.080.280

315 P10.030.315 P10.032.315 P10.038.315 P10.040.315 P10.048.315 P10.050.315 P10.063.315 P10.080.315

355 P10.038.355 P10.040.355 P10.048.355 P10.050.355 P10.063.355 P10.080.355

400 P10.048.400 P10.050.400 P10.063.400 P10.080.400

450 P10.048.450 P10.050.450 P10.063.450 P10.080.450500 P10.080.500

m i n 1 . 5

x d

m

d

L

D1

EXAMPLE

To use with

Case Hardened 60 – 64 HRC

Bush B10.xxx.xxxB12.xxx.xxx

page 28

Bush B30.xxx.xxx

Ball Cage C11.xxx.xxxC12.xxx.xxx

pages 30 & 33

Demountable Bush B40.xxx.xxxBall Cage C11.xxx.xxx

C12.xxx.xxxpages 32 & 33


26/52

26

Standard Die Set Demountable Guide Bushes

BUSH STANDARD

D1

19 20 24 25 30 32 38 40 48 50

F 32 50 50 50 50

L 50 72 75 80 85

Ref. Bush B10.0xx.032 B10.0xx.050 B10.0xx.050 B10.0xx.050 B10.0xx.050

Bronze B20.0xx.032 B20.0xx.050 B20.0xx.050 B20.0xx.050 B20.0xx.050

D2

28 38 45 54 65

D3

29 42 49 58 70

D4

32.5 47 54 63 75

E 18 22 25 30 35

h 3.2 5 5 5 5

No 2 3 3 4 4

Ref. clamps B01.005.000 B01.006.000 B01.006.000 B01.008.000 B01.008.000

Screw M5 x 12 M6 x 16 M6 x 16 M8 x 20 M8 x 20

M 19.5 27.5 31 37 43N 25.5 35 38.2 46.3 52.3

T 10.5 14.7 14.7 17.5 17.5

D3

D1

D2

D4

T

E

L

F

h

M N

for 19 & 20mm diam. for 24 to 40mm diam. for 48 & 50mm diam.

N

120°

30°

30°

120°

M

M

N

BUSH - Standard

Position of xing clamps

- Case Hardened 60 - 64 HRC

- supplied with clamps and screws


27/52

27


Demountable Guide Pillarswith xing clamps

P21.xxx.xxx

D1 = D2 19 20 24 25 30 32 38 40 48 50 63 80D3 25 32 40 50 63 76 93E 20 25 32 40 45 50 60

d M5 M6 M6 M10 M12 M16 M20m 6 8 8 8 8 8 8

Qty 3 3 3 4 4 4 4Réf B01.005.000 B01.006.000 B01.006.000 B01.008.000 B01.008.000 B01.008.000 B01.008.000Vis M5 x 12 M6 x 16 M6 x 16 M8 x 20 M8 x 20 M8 x 20 M8 x 20M 16 20.3 24 30 36.5 42.5 51N 22 27.5 31.5 39.3 45.8 51.8 60.3

Q1 16.5 20.6 22.6 26.5 38 42.2 48.3Q2 22.2 27.8 31.3 38 38 42.2 48.3T 10.5 14.7 14.7 17.5 17.5 17.5 17.5

F CATALOGUE REFERENCES

80 P21.019.080 P21.020.080 P21.024.080 P21.025.08090 P21.019.090 P21.020.090 P21.024.090 P21.025.090

100 P21.019.100 P21.020.100 P21.024.100 P21.025.100 P21.030.100 P21.032.100 P21.038.100 P21.040.100110 P21.019.110 P21.020.110 P21.024.110 P21.025.110 P21.030.110 P21.032.110 P21.038.110 P21.040.110 P21.048.110 P21.050.110125 P21.019.125 P21.020.125 P21.024.125 P21.025.125 P21.030.125 P21.032.125 P21.038.125 P21.040.125 P21.048.125 P21.050.125 P21.063.125140 P21.019.140 P21.020.140 P21.024.140 P21.025.140 P21.030.140 P21.032.140 P21.038.140 P21.040.140 P21.048.140 P21.050.140 P21.063.140160 P21.019.160 P21.020.160 P21.024.160 P21.025.160 P21.030.160 P21.032.160 P21.038.160 P21.040.160 P21.048.160 P21.050.160 P21.063.160180 P21.024.180 P21.025.180 P21.030.180 P21.032.180 P21.038.180 P21.040.180 P21.048.180 P21.050.180 P21.063.180200 P21.024.200 P21.025.200 P21.030.200 P21.032.200 P21.038.200 P21.040.200 P21.048.200 P21.050.200 P21.063.200 P21.080.200220 P21.030.220 P21.032.220 P21.038.220 P21.040.220 P21.048.220 P21.050.220 P21.063.220 P21.080.220250 P21.030.250 P21.032.250 P21.038.250 P21.040.250 P21.048.250 P21.050.250 P21.063.250 P21.080.250280 P21.030.280 P21.032.280 P21.038.280 P21.040.280 P21.048.280 P21.050.280 P21.063.280 P21.080.280

315 P21.048.315 P21.050.315 P21.063.315 P21.080.315

355 P21.048.355 P21.050.355 P21.063.355 P21.080.355400 P21.048.400 P21.050.400 P21.063.400 P21.080.400

for diameter 19 to 32 for diameter 38 to 80

NM

D

m

d

F

dE

1

D2

D

M N

3

Q1Q1

Q2Q2

To use with

Bush B10.xxx.xxxB12.xxx.xxxpage 28

Bush B30.xxx.xxx


pages 30 & 33

Demountable Bush B40.xxx.xxxBall Cage C11.xxx.xxx

C12.xxx.xxx

pages 32 & 33

- Case Hardened 60 – 64 HRC

- Supplied with end cap and screws


28/52

28

Demountable Guide Pillarswith central xing

P22.xxx.xxx


D1 = D2 19 20 24 25 30 32 38 40 48 50 63 80D3 25 32 40 50 63 76 93D4 25 32 40 50 63 76 93D5 19 24 30 38 48 63 80E 20 25 32 40 45 50 60d M 5 M 6 M 8 M 10 M 12 M 16 M 20m 6 8 8 8 8 8 8a 3.3 5 5 5 5 5 5b 4.2 4 7 10 13 19 25

Cmin 28 35 45 56 64 75 91P02.020.000 P02.025.000 P02.032.000 P02.040.000 P02.050.000 P02.063.000 P02.080.000

h 3.3 5 5 5 5 5 5F CATALOGUE REFERENCES80 P22.019.080 P22.020.080 P22.024.080 P22.025.08090 P22.019.090 P22.020.090 P22.024.090 P22.025.090

100 P22.019.100 P22.020.100 P22.024.100 P22.025.100 P22.030.100 P22.032.100 P22.038.100 P22.040.100110 P22.019.110 P22.020.110 P22.024.110 P22.025.110 P22.030.110 P22.032.110 P22.038.110 P22.040.110 P22.048.110 P22.050.110125 P22.019.125 P22.020.125 P22.024.125 P22.025.125 P22.030.125 P22.032.125 P22.038.125 P22.040.125 P22.048.125 P22.050.125 P22.063.125140 P22.019.140 P22.020.140 P22.024.140 P22.025.140 P22.030.140 P22.032.140 P22.038.140 P22.040.140 P22.048.140 P22.050.140 P22.063.140160 P22.019.160 P22.020.160 P22.024.160 P22.025.160 P22.030.160 P22.032.160 P22.038.160 P22.040.160 P22.048.160 P22.050.160 P22.063.160180 P22.024.180 P22.025.180 P22.030.180 P22.032.180 P22.038.180 P22.040.180 P22.048.180 P22.050.180 P22.063.180200 P22.024.200 P22.025.200 P22.030.200 P22.032.200 P22.038.200 P22.040.200 P22.048.200 P22.050.200 P22.063.200 P22.080.200220 P22.030.220 P22.032.220 P22.038.220 P22.040.220 P22.048.220 P22.050.220 P22.063.220 P22.080.220250 P22.030.250 P22.032.250 P22.038.250 P22.040.250 P22.048.250 P22.050.250 P22.063.250 P22.080.250280 P22.030.280 P22.032.280 P22.038.280 P22.040.280 P22.048.280 P22.050.280 P22.063.280 P22.080.280315 P22.048.315 P22.050.315 P22.063.315 P22.080.315355 P22.048.355 P22.050.355 P22.063.355 P22.080.355400 P22.048.400 P22.050.400 P22.063.400 P22.080.400

D1

F

D

h

dC min

b

a

E

3

D2

D5

D4

m

d

EXAMPLETo use with

Bush B10.xxx.xxxB12.xxx.xxx

page 28

Bush B30.xxx.xxx


pages 30 & 33

Demountable Bush B40.xxx.xxx


pages 32 & 33

- Case Hardened 60 – 64 HRC

- Supplied with end cap and screws


29/52


30/52

30

Demountable Guide BushesPlain and Bronze lined

B10.xxx.xxxB12.xxx.xxxB20.xxx.xxxB22.xxx.xxx

D1 19 20 24 25 30 32 38 40 48 50 63 80D2 28 38 45 54 65 81 100D3 29 42 49 58 70 88 110D4 32.5 47 54 63 75 93 115

E 18 22 25 30 35 48 48h 3.2 5 5 5 5 5 5

Qty 2 3 3 4 4 4 4Clamps B01.005.000 B01.006.000 B01.006.000 B01.008.000 B01.008.000 B01.008.000 B01.008 .000Screw M5 x 12 M6 x 16 M6 x 16 M8 x 20 M8 x 20 M8 x 20 M8 x 20

M 19.5 27.5 31 37 43 53 63N 25.5 35 38.2 46.3 52.3 61.3 72.3

Q1 — 24.2 26 31.5 37.5 46.5 57.5Q2 — 34 37 44.1 52.3 57 66.6T 10.5 14.7 14.7 17.5 17.5 17.5 17.5

BUSH EXTRA-LONG

D1 30 32 38 40 48 50 63F 100 100 100 100L 125 130 135 148

Bush Plain B10.0xx.100 B10.0xx.100 B10.0xx.100 B10.063.100Bush Bronze Plated B20.0xx.100 B20.0xx.100 B20.0xx.100 B20.063.100

BUSH LONG

D1 24 25 30 32 38 40 48 50 63F 75 75 75 75 75L 97 100 105 110 123

Bush Plain B10.0xx.075 B10.0xx.075 B10.0xx.075 B10.0xx.075 B10.063.075Bush Bronze Plated B20.0xx.075 B20.0xx.075 B20.0xx.075 B20.0xx.075 B20.063.075

BUSH STANDARD

D1 19 20 24 25 30 32 38 40 48 50 63 80F 32 50 50 50 50 50 50L 50 72 75 80 85 98 98

Bush Plain B10.0xx.032 B10.0xx.050 B10.0xx.050 B10.0xx.050 B10.0xx.050 B10.063.050 B10.080.050Bush Bronze Plated B20.0xx.032 B20.0xx.050 B20.0xx.050 B20.0xx.050 B20.0xx.050 B20.063.050 B20.080.050

BUSH SHORT

D1 19 20 24 25 30 32 38 40 48 50 63 80F 16 20 20 20 20 20 20L 34 42 45 50 55 68 68

Bush Plain B10.0xx.016 B10.0xx.020 B10.0xx.020 B10.0xx.020 B10.0xx.020 B10.063.020 B10.080.020Bush Bronze Plated B20.0xx.016 B20.0xx.020 B20.0xx.020 B20.0xx.020 B20.0xx.020 B20.063.020 B20.080.020

BUSH EXTRA SHORT

D1 19 20 24 25 30 32 38 40 48 50 63 80D3 29 36 43 50 64 79 99F 10 10 10 14 14 14 14E 18 23 30 38 48 61 78L 28 33 40 52 62 75 92X 6 6 10 10 20 20 32

Clamps B01.005.000 B02.006.000 B02.006.000 B02.008.000 B02.008.000 B02.008.000 B02.008.000Screws M5 x 12 M6 x 12 M6 x 12 M8 x 16 M8 x 16 M8 x 16 M8 x 16

M 19.5 30 33.5 40 46 55 66N 25.5 38 41.5 51.2 57.2 66.7 77.2

Q1 — 25.3 27 33.8 37.5 46.5 57.5Q2 — 36.6 39.6 49 54.2 62.5 71.6Bush Plain B12.0xx.010 B12.0xx.010 B12.0xx.010 B12.0xx.014 B12.0xx.014 B12.063.014 B12.080.014

Bush Bronze Plated B22.0xx.010 B22.0xx.010 B22.0xx.010 B22.0xx.014 B22.0xx.014 B22.063.014 B22.080.014


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31

D L1

D2

Straight Sleeve Ball Bearing Bushes B30.xxx.xxx

80mm available on request.

Mounting Instructions

Ball bearing guide bushes are mounted and secured in position as follows.

1. Degrease with acetone or similar and wipe carefully.

2. Apply a thin layer of retaining compound on the two surfaces and position the bush, whilst turning in the bore.

3. Allow to harden for the required time i.e. 4 hours at 22°C.

D1 24 25 30 32 38 40 48 50 63D2 45 54 65 81 95

L CATALOGUE REFERENCES65 B30.025.065

80 B30.024.080 B30.025.080 B30.032.080 B30.038.080 B30.040.080

95 B30.025.095 B30.032.095 B30.038.095 B30.040.095

110 B30.025.110 B30.030.110 B30.032.110 B30.038.110 B30.040.110 B30.050.110

130 B30.024.130 B30.025.130 B30.032.130 B30.040.130 B30.048.130 B30.050.130

150 B30.032.150 B30.038.150 B30.040.150 B30.050.150 B30.063.150

170 B30.030.170 B30.032.170 B30.040.170 B30.050.170 B30.063.170

190 B30.040.190 B30.048.190 B30.050.190 B30.063.190

215 B30.038.215 B30.040.215 B30.050.215 B30.063.215

240 B30.050.240 B30.063.240

265 B30.048.265 B30.050.265 B30.063.265

Alloy steel

Vacuum hardened

To use with

Pillar P10 .xxx.xxxPage 24

Demountable pillarP21.xxx.xxx page 26

Demountable pillarP22.xxx.xx page 27

Ball cageC11.xxx.xxxC12.xxx.xxx

page 33


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32

L

X S

D1

D

C

10

3

D1

D2

D4

Stripper PlateDemountable Guide Bushes & Ball Bearing Cages

C13.xxx.xxxB42.xxx.xxx


BALL CAGE

D1 24 25 30 32 38 40 48 50 63X 4.2 4.2 4.9 4.9 5.7 5.7 6.7 6.7 6.7S 1.6 1.6 1.9 1.9 1.9 1.9 2.2 2.2 2.2

L CATALOGUE REFERENCES40 C13.024.040 C13.025.040 C13.030.040 C13.032.040

52 C13.024.052 C13.025.052 C13.030.052 C13.032.052 C13.038.052 C13.040.052

63 C13.024.063 C13.025.063 C13.030.063 C13.032.063 C13.048.063 C13.050.063

80 C13.024.080 C13.025.080 C13.030.080 C13.032.080 C13.038.080 C13.040.080 C13.048.080 C13.050.080

100 C13.048.100 C13.032.100 C13.038.100 C13.040.100 C13.048.100 C13.050.100 C13.063.100

125 C13.038.125 C13.040.125 C13.048.125 C13.050.125 C13.063.125

BUSHES

D1 24 25 30 32 38 40 48 50

C CATALOGUE REFERENCES40 B42.024.030 B42.025.030 B42.030.030 B42.032.030

52 B42.024.035 B42.025.035 B42.030.035 B42.032.035

63 B42.038.039 B42.040.039

80 B42.030.042 B42.032.042100 B42.038.046 B42.040.046 B42.048.046 B42.050.046

125 B42.038.054 B42.040.054 B42.048.054 B42.050.054

D2 45 54 65 81D3 43 50 64 79D4 54 63 75 93

FIXINGS

Qty 3 3 4 4Clamps B02.006.000 B02.006.000 B02.008.000 B02.008.000Screws M6 x 12 M6 x 12 M8 x 20 M8 x 20

M 33.7 40 46 55N 41.5 46 52 61

Q1 27 29.3 32.2 36.7Q2 39.5 43.4 48.6 56.4


33/52

33

D3

D

T

1

D2

F

E

D4

Q2

Q2

QN

M

1

Q1

M N

Demountable Guide Bushesfor use with Ball Bearing Cages

B40.xxx.xxx


D1 24 25 30 32 38 40 48 50 63

F CATALOGUE REFERENCES35 B40.024.035 B40.025.03550 B40.024.050 B40.025.050 B40.030.050 B40.032.050 B40.038.050 B40.040.05065 B40.024.065 B40.025.065 B40.030.065 B40.032.065 B40.038.065 B40.040.065 B40.048.065 B40.050.06580 B40.030.080 B40.032.080 B40.038.080 B40.040.080 B40.048.080 B40.050.080

100 B40.038.100 B40.040.100 B40.048.100 B40.050.100 B40.063.100120 B40.048.120 B40.050.120 B40.063.120140 B40.063.140D2 45 54 65 81 95D3 49 58 70 88 103D4 54 63 75 93 108E 30 30 30 50 50

FIXINGS

D1 24 25 30 32 38 40 48 50 63Qty 3 3.08 4 4 4

Clamps B01.006.000 B01.006.000 B01.008.000 B01.008.000 B01.008.000Screws M6 x 16 M8 x 20 M8 x 20 M8 x 20 M8 x 20

M 31 37 43 53 60N 38.2 46.3 52.3 61.3 69.3

Q1 26 30 33 37.5 41.5Q2 37 44.1 49.3 57 64T 14.7 17.5 17.5 17.5 17.5

- Case Hardened60 – 64 HRC

- Supplied withclamps and screws

To use with




Position of

Ball cage

C11.xxx.xxxC12.xxx.xxxpage 33


34/52

34

conditions of travel

Type 1

In this assembly the end of the pillarand the retaining washer can leave

the lower end of the bearing bush,and all bearings remain pre-loadedand in contact with the bearing pillarand bush.

The bearing cage is supplied

complete with a retaining washer andscrew (see page 40).

Type 2

In this assembly the pillar and bearingcage can leave the top of the bearing

bush completely. At the lower end ofthe bearing bush the retaining washermeets the circlip and the pillar cannot

leave the bearing cage. The bearingcage is supplied complete withretaining washer, circlip and screw(see page 40).

Ball Bearing CagesC11.xxx.xxxC12.xxx.xxx


TYPE 1

D124 C11.024.036 C11.024.04825 C11.025.036 C11.025.048

Lc 36 48S 11.5 17.5

30 C11.030.036 C11.030.04832 C11.032.036 C11.032.048

Lc 36 48S 11.5 17.5

38 C11.038.048 C11.038.06040 C11.040.048 C11.040.060

Lc 48 60S 17.5 23.5

48 C11.048.070 C11.048.08450 C11.050.070 C11.050.084

Lc 70 84S 28.5 35.5

63 C11.063.098Lc 98S 42.5

TYPE 2

D1 X24

4.2 C12.024.055 C12.024.070 C12.024.090 C12.024.100 C12.024.110

25 C12.025.055 C12.025.070 C12.025.090 C12.025.100 C12.025.110L 55 70 90 100 110S 27 35 42 50 60

304.2

C12.030.070 C12.030.090 C12.030.105 C12.030.115 C12.030.125 C12.030.13532 C12.032.070 C12.032.090 C12.032.105 C12.032.115 C12.032.125 C12.032.135

L 70 90 105 115 125 135S 35 43 50 60 70 80

385.8

C12.038.070 C12.038.085 C12.038.105 C12.038.115 C12.038.125 C12.038.135 C12.038.145 C12.038.15540 C12.040.070 C12.040.085 C12.040.105 C12.040.115 C12.040.125 C12.040.135 C12.040.145 C12.040.155

L 70 85 105 115 125 135 145 155S 36 43 51 61 71 81 91 103

487

C12.048.105 C12.048.120 C12.048.140 C12.048.150 C12.048.160 C12.048.170 C12.048.185 C12.048.19550 C12.050.105 C12.050.120 C12.050.140 C12.050.150 C12.050.160 C12.050.170 C12.050.185 C12.050.195

L 105 120 140 150 160 170 185 195S 51 61 71 81 91 103 116 128

63 7 C12.063.145 C12.063.165 C12.063.180 C12.063.190 C12.063.205 C12.063.215L 145 165 180 190 205 215S 72 82 92 105 117 130

L

D

S

L

D

S

X

C

Treated AluminiumSupplied with ttings

To use with




Straight SleeveBearing BushB30.xxx.xxx

TYPE 1

TYPE 2

Demountable bushB40.xxx.xxx


35/52

35

Guide to Operating Conditions – Type 1

TYPE 1: The Ball Cage remains in the pre-loaded condition throughout the stroke of the press.

CALCULATIONS FOR PILLAR LENGTH

For EC see pages 26 & 27 For E see page 29 For h see table on page 35

Using demountable bush B40.xxx.xxxLength of Pillar P10 = H – C1 + E – 25Length of pillar P21 = H – (C1 + C2) + E – 25

Using bush B30.xxx.xxxLength of pillar P10 = H – 25Length of pillar P21 = H – C2 – 25

LF

E

Start position of assembly -

bearing cage must be suspended byretaining washer

Assembly at top of travel Assembly at bottom of travel

Point ofpre-load

3

B L

DemountableBush

StraightSleeve Bush

B

LC

C1

J2J1

C2 C

H

Shutheight(Die life

depleted)

h

L

(Stroke)EC


36/52

36

Selection Table for Bush and Ball Cage – Type 1

Selection of the Bush and Cage for Type 1 Bearing Assemblies is based on the Stroke and Pillar diameter. Whenthese two are known use the table above.

• Select required Pillar diameter.• Select required Stroke in columns under STROKE “C”.• Move down the Stroke Column to the blue square on the horizontal line opposite to the nominated Pillar diameter

(Dn).• Move to the left on this horizontal and select the length of Bush required under column LB (Demountable or Straight

Sleeve).

• To obtain length of the suitable Ball Cage, nd the intersection of Bush Length (LB) and Stroke “C” and select thematching colour in column LC.

Example: Pillar diameter = 50m/m. Stroke = 105m/m. Bush length - 190m/m.

••• Intersection colour = light blue = Cage Length of 70m/mNote: Always ensure adequate clearance between Bush and Die Set Plate or Pillar clamp screws at minimum

daylight. Allow for die wear during the life of the tool.See page 12 for Pillar length calculations.

PillarDiam.

Guide Bushes Lengthof BallCage

STROKE “C” (length of travel required)Demountable Bush

B40.xxx.xxxBearing BushB30.xxx.xxx

Dn E F LB LB LC

24/25 30

35 65 65 3650 80 80

65 95 95

110

130 48

30/32 30

50 80 80 36

65 95 95

80 110 110

130

150

170 48

38/40 30

50 80 80 48

65 95 95

80 110 110

100 130 130

150

170

190

215 60

48/50 50

65 115 110 70

80 130 130

100 150 150

120 170 170

190

215

240

265 84

63 50

100 150 150

120 170 170

140 190 190

215

240

265 98

10 50 100 150


37/52

37

Length of travel is unlimited. Bearing cage leaves the bush

Bearing cage leaves pre-loading but does not leave the bush.

Above this lineballs are free

Below this line, ballsare in contact withnominal diameter

Bearing cage remains partly under pre-load

Functioningconditions

Type 2

Type 1

Bearing Cagecompletlyunder pre-load.

Shutheight

(Die life depleted)

Straight Sleeve BushType B 30

Demountable BushType B 40

Length ofpillar

C (Stroke)

C

H

2EC

3

a

E

J

F

LB

Dn

LB

LC

C1

h

Guide to Operating Conditions – Type 2

TYPE 2: for applications varying from partial pre-load of the Ball Cages,to Ball Cage totally free from the Bush, according to selected conditions.

FUNCTIONING CONDITIONSTo select bush and ball cage see page 37

To calculate the length of pillar see page 34

DnDia

pillar a h

25 6 9.3

32 6 10.4

40 6 11.5

50 8 12.6

63 8 16


38/52


39/52

39

GUIDE PILLARSP10.xxx.xxx

DEMOUNTABLE PILLARSP21.xxx.xxx

DEMOUNTABLE PILLARS- CENTRAL FIXINGP22.xxx.xxx

Pillar Assembly Data

DiameterpillarD1

DiameterboreDR6

19/20 19/20 – 0.024

– 0.037

24/25 24/25 – 0.024

– 0.037

30/32 30/32 – 0.029

– 0.045

38/40 38/40 – 0.029

– 0.045

48/50 48/50 – 0.029

– 0.045

63 63 – 0.035

– 0.054

DiameterpillarD1

DiameterboreDR6

Clearancemin.max.

19/20 – 0.011

– 0.020 19/20

– 0.024 – 0.037

– 0.004 – 0.026

24/25 – 0.011

– 0.020 24/25

– 0.024 – 0.037

– 0.004 – 0.026

30/32 – 0.016

– 0.025

30/32 – 0.029

– 0.045

– 0.004

– 0.02938/40

– 0.016 – 0.025

38/40 – 0.029

– 0.045 – 0.004 – 0.029

48/50 – 0.017

– 0.029 48/50

– 0.029 – 0.045

– 0.000 – 0.028

63 – 0.017

– 0.029 63

– 0.035 – 0.054

– 0.006 – 0.037

DiameterpillarD1

DiameterboreDR6 D2 I3 I4

19/20 – 0.011

– 0.020 19/20

– 0.024 – 0.037

26 25 3.5

24/25 – 0.011

– 0.020 24/25

– 0.024 – 0.037

33 30 5.5

30/32 – 0.016

– 0.025 30/32

– 0.029 – 0.045

41 40 5.5

38/40 – 0.016

– 0.025 38/40

– 0.029 – 0.045

51 51 5.5

48/50 – 0.017

– 0.029 48/50

– 0.029 – 0.045

64 59 5.5

63 – 0.017 – 0.029

63 – 0.035 – 0.054

77 70 5.5

R6

D1

D1

D

R6D

D1

R6

l min3

l min4

D

D

2


40/52

40

Bush BoreDiaDn

Bush O/DDiaD2

Hole DiaH6D2

Clearancemin.max.

19/20 + 0.02128 + 0.013 + 0.01328 + 0.000 – 0.000 – 0.021

24/25+ 0.025

38 + 0.016+ 0.016

38 + 0.000 – 0.000 – 0.025

30/32+ 0.025

45 + 0.016+ 0.016

45 + 0.000 – 0.000 – 0.025

38/40+ 0.030

54 + 0.019+ 0.019

54 + 0.000 – 0.000 – 0.030

48/50+ 0.030

65 + 0.019+ 0.019

65 + 0.000 – 0.000 – 0.030

63+ 0.035

81 + 0.022+ 0.022

81 + 0.000 – 0.000 – 0.035

Bush BoreDiaDn

Bush O/DDiaD2

Hole DiaH6D2

Clearancemin.max.

24/25+ 0.025

45 + 0.016+ 0.016

45 + 0.000 – 0.000 – 0.025

30/32+ 0.030

54 + 0.019+ 0.019

54 + 0.000 – 0.000 – 0.030

38/40+ 0.030

65 + 0.019+ 0.019

65 + 0.000 – 0.000 – 0.030

48/50+ 0.035

81 + 0.022

+ 0.022

81 + 0.000

– 0.000

– 0.035

Bush BoreDiaDn

Bush O/DDiaD2

Hole DiaH6D2

Clearancemin.max.

24/25 – 0.009

45 – 0.016+ 0.016

45 + 0.000+ 0.009+ 0.032

30/32 – 0.010

54 – 0.018+ 0.019

54 + 0.000+ 0.010+ 0.037

38/40 – 0.010

65 – 0.018+ 0.019

65 + 0.000+ 0.010+ 0.037

48/50 – 0.012

81 – 0.022+ 0.022

81 + 0.000+ 0.012+ 0.044

Bush Assembly Data

H6

D2

D2

Dn

g4

H6

D2

D2

Dn

H6D2

Dn

DEMOUNTABLE BUSHESB10.xxx.xxx

STRAIGHT SLEEVEBALL BEARING BUSHESB30.xxx.xxx

DEMOUNTABLEBALL BEARING BUSHESB40.xxx.xxx


41/52

41

Pillar and Bush Accessories

Cat. Ref B01.005.000 B01.006.000 B01.008.000 B02.006.000 B02.008.000A 12.3 14.3 19.8 18.3 24.6B 12.7 15.9 15.9 14.5 18.8C 3.2 4.9 4.9 5 5D 5.6 8.7 9.5 10 13

PillarDiameter

19 20 24 25 30 32 38 40 48 50 63 80

D1 5.6 6.8 8.8 10.8 12.8 17 21D2 9.7 11.2 14.2 17.2 19.2 25.5 31.5D3 19 24 30 38 48 63 80D4 25 32 40 50 63 76 93a 3.3 5 5 5 5 5 5b 4.2 4 7 10 13 19 25c 5 6 8 10 12 16 20d 2.5 3 4 5 6 8 10

Retaining washerTYPE 1

Retaining washerTYPE 2

Washer TYPE 2Screws for xing

DIN 7380 fordiameter 24 to

50 DIN 7984 fordiameter 63

Circlips TYPE 2

PillarDiameter

To use with the assemblies

Type 1 Type 2 Type 2 Type 1 & 2 Type 224 C01.024.001 C02.024.001

C02.025.002 M6 x 20 C02.024.003

25 C01.025.001 C02.025.001 C02.025.00330 C01.030.001 C02.030.001

C02.032.002 M8 x 20 C02.030.003

32 C01.032.001 C02.032.001 C02.032.00338 C01.038.001 C02.038.001

C02.040.002 M10 x 25 C02.038.003

40 C01.040.001 C02.040.001 C02.040.00348 C01.048.001 C02.048.001

C02.050.002 M12 x 30

C02.048.003

50 C01.050.001 C02.050.001 C02.050.00363 C01.063.001 C02.063.001 C02.063.002 M16 x 35 C02.063.003

C

D

A

B

B01.00x.000

C D

A

B

B02.00x.000

D2

D4

D3

D1

c

a

b

d

Clamps

Fixing caps for demountable pillars - P22.xxx.xxx

Accessories for Ball Bearing Assemblies


42/52

42

Light Load SpringsS11.xxx.xxxColour: Green

RATE: 1 dekanewton (daN) approximately equal to 1 kg (Force) or 1 Kilopound (Kp) – 1 daN = 1.0197 kg (Force) = 1.0197 Kp

Holedia.Mm

Roddia.Mm

FreeLength

mm REFERENCE

Rate daNnecessaryto travel

1mm of C

LOAD TABLE

MAX.WORKINGTRAVEL

(40% of Lo)

SPRINGTRAVEL

TO SOLID

D d Lo LoaddaNTravelmm

LoaddaN

Travelmm

10 5

25323844516476305

S11.010.025S11.010.032S11.010.038S11.010.044S11.010.051S11.010.064S11.010.076S11.010.305

0.450.350.280.240.210.160.130.03

4.64.44.24.64.24.03.93.7

10.212.51518202530

122.5

5.85.65.65.65.65.55.3

54.9

13162023273440163

12.5 6.3

2532384451647689305

S11.012.025S11.012.032S11.012.038S11.012.044S11.012.051S11.012.064S11.012.076S11.012.089S11.012.305

0.890.670.550.460.390.300.250.210.06

9.18.48.38.37.87.57.57.67.3

10.212.5151820253036

122

11.611.411.010.610.510.510.310.310.0

1317202327354149166

16 8

25323844516476

89102305

S11.016.025S11.016.032S11.016.038S11.016.044S11.016.051S11.016.064S11.016.076

S11.016.089S11.016.102S11.016.305

1.791.341.060.870.760.590.48

0.400.350.11

18.316.815.915.715.214.814.4

14.014.313.4

10.212.51518202530

3541122

232121202020

19.719.619.618.7

131620232734414956170

Hole

dia.Mm

Rod

dia.Mm

Free

Lengthmm REFERENCERate daNnecessaryto travel

1mm of C

LOAD TABLE

MAX.WORKINGTRAVEL

(40% of Lo)

SPRINGTRAVELTO SOLID


LoaddaN

Travelmm

20 10

2532384451647689102115127140152305

S11.020.025S11.020.032S11.020.038S11.020.044S11.020.051S11.020.064S11.020.076S11.020.089S11.020.102S11.020.115S11.020.127S11.020.140S11.020.152S11.020.305

5.54.23.32.772.451.901.611.341.181.040.930.850.790.38

5754515150494847484847484846

10.212.51518202530354146515661

122

7369656464626262626262626261

13161923263240465360677381162

Holedia.Mm

Roddia.Mm

FreeLength

mm REFERENCE


1mm of C

LOAD TABLE

MAX.WORKINGTRAVEL

(40% of Lo)

SPRINGTRAVEL

TO SOLID

D d Lo Load

daNTravelmm

LoaddaN

Travelmm

25 12.5

2532384451647689102115127140152178

203305

S11.025.025S11.025.032S11.025.038S11.025.044S11.025.051S11.025.064S11.025.076S11.025.089S11.025.102S11.025.115S11.025.127S11.025.140S11.025.152S11.025.178

S11.025.203S11.025.305

10.78.16.55.34.63.62.922.462.121.871.671.521.401.20

1.050.70

109101989592908886878685858585

8585

10.212.5151820253035414651566171

81122

139130124122115112112112110110110112110110

110110

1316192325313946525966748093

107160

32 16

384451647689102115127140152178203254305

S11.032.038S11.032.044S11.032.051S11.032.064S11.032.076S11.032.089S11.032.102S11.032.115S11.032.127S11.032.140S11.032.152S11.032.178S11.032.203S11.032.254S11.032.305

10.18.37.15.54.63.93.43.02.622.382.191.821.591.251.04

152149142138138137139138134133134129128128127

15182025303541465156617181

102122

192183178176175175175174170171170165165163161

192225323945525865727888104130155

40 20

51647689102115127140152178203254305

S11.040.051S11.040.064S11.040.076S11.040.089S11.040.102S11.040.115S11.040.127S11.040.140S11.040.152S11.040.178S11.040.203S11.040.254S11.040.305

10.68.06.65.64.84.23.83.43.12.62.31.801.48

212200198196197193194190189185186184181

2025303541465156617181

102122

265256250250245243243241241240240236226

25323845515865717192105131157

50 25

647689

102115127140152178203254305

S11.050.064S11.050.076S11.050.089

S11.050.102S11.050.115S11.050.127S11.050.140S11.050.152S11.050.178S11.050.203S11.050.254S11.050.305

15.712.610.5

9.09.07.06.35.74.84.23.32.7

393378368

369369357353348341340337329

253035

41415156617181

102122

502491473

468468455446445441437429421

323945

525265727892104130156

63 38

7689102115127152178203254305

S11.063.076S11.063.089S11.063.102S11.063.115S11.063.127S11.063.152S11.063.178S11.063.203S11.063.254S11.063.305

19.315.813.411.610.28.47.06.04.73.9

579553549534520512497486479476

3035414651617181

102122

733695670661653638623612592592

38445057647689102126152

DIAMETERS:From 10 to 16 mmSection of wire: round

DIAMETERS:From 20 to 63 mmSection of wire:rectangular

Lo

Dd

Lo

d D


43/52

43

Intermediate Load Springs S21.xxx.xxxColour: Blue

RATE: 1 dekanewton (daN) approximately equal to 1 kg (Force) or 1 Kilopound (Kp) – 1 daN = 1.0197 kg (Force) = 1.0197 Kp

Holedia.Mm

Roddia.Mm

FreeLength

mm REFERENCE


1mm of C

LOAD TABLE

MAX.WORKINGTRAVEL

(37.5% of Lo)

SPRINGTRAVEL

TO SOLID


LoaddaN

Travelmm

10 5

25323844516476305

S21.010.025S21.010.032S21.010.038S21.010.044S21.010.051S21.010.064S21.010.076S21.010.305

1.260.980.790.660.570.450.370.09

11.811.811.110.910.810.810.410.3

9.41214

16.5192428

114

13.012.812.612.512.212.212.212.2

11131619212733136

12.5 6.3

2532384451647689305

S21.012.025S21.012.032S21.012.038S21.012.044S21.012.051S21.012.064S21.012.076S21.012.089S21.012.305

2.281.751.431.181.020.790.650.550.15

21.421.020.019.519.419.018.218.217.1

9.41214

16.519242833

114

23.022.822.822.522.422.122.022.621.6

1113161922283441144

16 8

25323844516476

89102305

S21.016.025S21.016.032S21.016.038S21.016.044S21.016.051S21.016.064S21.016.076

S21.016.089S21.016.102S21.016.305

3.382.502.011.671.421.100.90

0.760.660.21

31.830.028.127.627.026.425.2

25.125.123.9

9.41214

16.5192428

3338114

33.832.832.230.830.029.729.729.629.629.0

111316192127333945138

Hole

dia.Mm

Rod

dia.Mm

Free

Lengthmm REFERENCERate daNnecessaryto travel

1mm of C

LOAD TABLE

MAX.WORKINGTRAVEL

(35% of Lo)

SPRINGTRAVELTO SOLID


LoaddaN

Travelmm

20 10

2532384451647689102115127140152305

S21.020.025S21.020.032S21.020.038S21.020.044S21.020.051S21.020.064S21.020.076S21.020.089S21.020.102S21.020.115S21.020.127S21.020.140S21.020.152S21.020.305

9.026.675.484.453.943.032.492.141.841.631.461.321.210.61

84.880.076.773.474.972.769.770.669.970.170.169.069.069.5

9.41214

16.5192428333843485257

114

9990888583828282818080808080

11131619212733394449556166136

Holedia.Mm

Roddia.Mm

FreeLength

mm REFERENCE


1mm of C

LOAD TABLE

MAX.WORKINGTRAVEL

(35% of Lo)

SPRINGTRAVEL

TO SOLID


LoaddaN

Travelmm

25 12.5

2532384451647689102115127140152178203305

S21.025.025S21.025.032S21.025.038S21.025.044S21.025.051S21.025.064S21.025.076S21.025.089S21.025.102S21.025.115S21.025.127S21.025.140S21.025.152S21.025.178S21.025.203S21.025.305

16.712.59.98.37.25.54.53.83.32.912.632.362.171.841.601.05

157150139137137132126125125125126123124123122120

9.41214

16.51924283338434852576776

114

184170158158156151148148145145145149145145144142

111316192127333944505663677990135

32 16

384451647689102115127140152178203254305

S21.032.038S21.032.044S21.032.051S21.032.064S21.032.076S21.032.089S21.032.102S21.032.115S21.032.127S21.032.140S21.032.152S21.032.178S21.032.203S21.032.254S21.032.305

16.613.611.68.87.16.05.24.64.23.73.42.912.522.001.66

232224220211199198198198202192194195192190189

1416.5192428333843485257677695

114

266258244238227222222222222222222222222220220

16192127323743495560667788110133

40 20

51647689102115127140152178203254305

S21.040.051S21.040.064S21.040.076S21.040.089S21.040.102S21.040.115S21.040.127S21.040.140S21.040.152S21.040.178S21.040.203S21.040.254S21.040.305

17.112.910.58.87.66.75.05.44.94.23.62.892.38

325310294290289288288281279281274275271

192428333843485257677695

114

359335335326326322322319318318315315312

2126323743485459657687110131

50 25

647689102

115127140152178203229254305

S21.050.064S21.050.076S21.050.089S21.050.102

S21.050.115S21.050.127S21.050.140S21.050.152S21.050.178S21.050.203S21.050.229S21.050.254S21.050.305

21.216.714.012.2

10.79.58.67.86.65.75.14.63.8

509468462464

460456447445442433439437433

24283338

4348525767768695

114

566532525525

525513507508506506506506504

27323743

495459667788100117134

63 38

7689102115127152178203

229254305

S21.063.076S21.063.089S21.063.102S21.063.115S21.063.127S21.063.152S21.063.178S21.063.203

S21.063.229S21.063.254S21.063.305

30.425.021.218.616.413.311.29.6

8.57.76.3

851825806800787758750730

731732718

283384348576776

8695114

973950933930918891874865

865865865

3238445056677890

102115138

DIAMETERS:From 10 to 16 mmSection of wire: round

_AWP_Die_Sets.pdf

Documents

Transcript of _AWP_Die_Sets.pdf