The Schneider Electric industrial software business and AVEVA have merged to trade as AVEVA Group plc, a UK listed company.

The Schneider Electric and Life Is On trademarks are owned by Schneider Electric and are being licensed to AVEVA by Schneider Electric.

Avantis Condition Manager: Condition

Based Maintenance and Monitoring

Confidential Property of AVEVA Group plc.

Luca Bruni, Sr. Technical Sales Consultant

APM Solutions EURSA

InteroperabilityVisualization

Asset Model Analytics

Asset Performance Management Solutions for maximum return on industrial assets

Operations and

Optimization

Planning and

Scheduling

Monitoring and

ControlEngineering

Asset

Performance

STRATEGIZE ANALYZE MAINTAIN

Operator Rounds

Industrial Workflow

Enterprise Asset

Management

Business Intelligence

Optimization

Predictive/Prescriptive

APM Assessment

Risk-based

Maintenance

APM Consulting

Cloud

IndustrialIOT

AI

AR and VR

Cyber-security

Machines Don’t Die, we kill them

Causes of Process Upsets

HumanError

EquipmentFailure

Other

Causes of Equipment Failure

Operating out ofrange

Improper design

Impropermaintenance

No defect found

ImproperInstallation

Improper material

2%2%

76%

10%

5%5%

40%

40%

20%

Source ASM Consortium Presented by N Koseric at

2005 Defect Elimination Conference

Page 4Confidential Property of Schneider Electric |

Maintenance Practice Maturity Pyramid

No matter what phase you are at in the maintenance maturity pyramid, Schneider

Electric Software can get you one step closer to operational excellence.

Think of Condition Manager in Three Simple Stages

Data Sources include OPC, Process Historians, Asset Performance Models, and ODBC (Open Database Connectivity) for MSSQL, Oracle, Access, Excel etc.

Single to multi-variable rules based engine, simple and complex expressions, advanced statistical control (Western Electric Rules with standard deviation capability), thresholds, etc.

Automatic generation of Work Orders, Work Requests, Equipment Activity Records, E-Mails & Text, Wonderware Skelta BPM orchestration, etc.

Page 6Confidential Property of Schneider Electric |

Monitoring of industrial assets

Data sources include

Wonderware Historian, OPC,

ODBC, AIM* Historian, EFS,

CM can trigger ASB events to invoke a

Workflow, or send an email or SMS, or web

services are used to drive an action in any

EAM (Avantis.PRO, Maximo, SAP PM, etc.)

Asset Condition Management Approach

Configuration

Engine

Asset

Register

Avantis

Condition

ManagerWW

Historian

WW

IntelaTrac

Open the Configurator

Expand the

data source to

display RTP’s

Expand the entity to display

statistic types

Drag RTP from Data Source

into Entity or statistic type

Configuration Association Wizard will launch

Data Sources Entities\Assets and Statistics

• Counts and Count Conditions

– Count the number of RTP reading (text format)

– Reading equal to, contains, or not equal to specified value

• Treshold

– Reading within or outside limits.

• Western Electric

– Above or below one or more standard deviations of

mean

• User Defined Expressions

– Custom condition created in C#

• Simple Expressions

– Equal /not equal; AND/OR/XOR

Analyze

Select a Rule that will be used to trigger

maintenance events

Trigger your event!

Define text to display on

work document or email

Right click to include

extended attributes

(entity number, time,

date, etc.)

Select templates to be

used

Select Re-Issue

Options: to create

another action if no

response

Select your

actions

> Lubrification based on motor run-time.(after 3,000h create a Lubrification activity requesting Lubrificant from the

Warehouse)

> Monitor the Motor Bearing Temperature. (if exceed create a WO bearing replacement)

> Control Power consumption VS FlowRate to detect

mechanical degradation of motor(highlighted by excessive power consumption for know pumping capacities)

> Control Temperature, Vibration and RPM to detect mechanical

degradation.

More then one rule to monitor the AssetCM is able to monitor and agregate more then one RTP from different sources.

12

WORK

ORDER

REQUEST

Supervisor OperatorStatisticsCalendar

Corrective MaintenacePreventive MaintenacePredictive Maintenace

or

any EAM

Work order execution

Vectren Use Avantis

Condition Manager to

Optimize Maintenance

Page 13Confidential Property of Schneider Electric |

Client:Vectren

Location:Evanston, Indiana

Closing the Loop:Vectren is a progressive energy holding

company, delivering gas and electricity

to more than 1million customers in

Indiana and Ohio. They use Avantis

Condition Manager to streamline

maintenance work and equipment

processes. Avantis has helped Vectren

drive down the cost of unplanned work

and improve the ratio of planned to

unplanned work.

Results:

We’re Closing the Loop to help

Vectren:

• Optimize preventive maintenance

programs cost effectively

• Improve reliability and avoid

costly emergencies

“Forewarned is forearmed. You can

plan, schedule and in some cases

budget for the problem. You own the

problem, instead of the problem

owning your operation.”

Improve equipment

ReliabilityUnplanned outage

Deliver gas and electricity to

> 1million Customers in Indiana and Ohio

Avoided Costly

EmergenciesDue to early detection of change

$

Confidential Property of Schneider Electric | Page 25

Why Condition Based Maintenance?

• Allows organizations to move beyond simple calendar based maintenance

• Moving From Re-active to Pro-active Operations

• Maximize Reliability and Availability, Balanced with Utilization while managing complexity

• Managing the huge number of devices and assets from many different suppliers

• Building and maintaining operations expertise as workforce ages

• Provide Collaboration environment for Operations and Maintenance

• Empowers operators by providing the ability to track maintenance activity associated with an asset

• Increases asset availability by reducing unplanned downtime

Coming Soon!Condition Manager embedded in Insight

The tags used in the chart will be inputs to the CM calculation. Static inputs, such as manufacturer and

install date, will also be supported.

From the user perspective CM will be a step by step wizard to help build the formula, link the formula

to actions and templatize the formula for use on other assets.

The functionality shown in this power point is under development and subject to change. Confidential property of AVEVA.

Rule definition

OR

Library alert conditions will be prebuilt and delivered with the product or created by an engineering

and / or IT Team in the Wonderware Online admin tool.

When defining a new custom condition the values in the grid will default from the chart area

selected before the wizard was launched.

The functionality shown in this power point is under development and subject to change. Confidential property of AVEVA.

Rule definition

Questions?

Page 18Confidential Property of Schneider Electric |

Collect - Data

• Data reading(s) at real-time point(s)

‒ Temperatures, Currents, Meters

• Measurement of device performance

‒ Device not operating, diagnostics

• Value representing result of analysis of

several different readings

Type of Data Collected:

Association of RTP’s and statistics

One to one

Many to one

One to many

Sources of Data

Application Server

Plant Historians – Foxboro AIM*AT

Standard OPC client interface

Hart Device Manager or FoxCom Device

Manager through Extended Frame Services

Modeling Engines

Plant Historians – Wonderware Historian

SmartSignal

ODBC

What do you want to trigger ?

Product Storage

> 5000

&

Valve status

Open

Wizard 1 of 5

If creating a new statistic,

enter the type:

Counter, Meter, Gauge

Optionally, select a

template to use for this

association

Select a unique name for the association

Wizard 2 of 5

Select a unit of

measure to be used

by the statistic

Optionally, add a

description to be

included with the

posted statistic

Wizard 3 of 5

Define interval to scan the data source

Indicate if normal statistics should be recorded

Select a Rule that will be used to trigger maintenance events:✓ Count Conditions

✓ Threshold

✓ Western Electric

✓ User Defined Expressions

✓ Meter Reading

✓ Count Event

✓ Simple Expression

Define interval to update EAM

Wizard 4 of 5

Setup how to trigger the specific rule

Define how do you

collect the data

Wizard 5 of 5

• created an association

• defined the condition

• specified an action

IPS Confidential

Done in 5 Simple steps!

Event generated

Configurator will display state as of most recent update cycle:

YELLOW: A reading of interest was found during most recent update cycle (i.e. some of the criteria for the generation rule was met) but an action was not triggered

RED: An action was triggered during most recent update cycle

Actions triggered

Work Order Generated into EAM…..

Email sent to the

Maintenance Manager….