AUTOPARTS AUTOMOTIVE SECTOR … of electronic vehicle systems, manufacturing ... plastic parts, ......

AUTOPARTS MANUFACTURING CAPABILITIES

2014

AUTOMOTIVE SECTOR IN QUERÉTARO

ANTONIO HERRERAPresident of the Automotive Cluster of

Querétaro and TREMEC Director

uerétaro has a tradition in the automotive industry that dates back to the beginning of the 60s. After more than 50 years of experience the State has lived colossal changes that have promoted the industrial development which has not only impacted the automotive sector but also other sectors. Labor force specialization, the development of a strong supply chain, the industrial infrastructure growth, these are some examples of the Automotive legacy to Querétaro society.

With the foundation of the Automotive Cluster in June 2013, the key players of this sector have found the right channel to boost their efforts. This integration has made stronger the already successful relationship between private sector and the State Government and has aligned the hard work the universities and R&D centers had built during the years.

Thanks to this association it is possible to accomplish new projects like this mapping that will enhance the consolidation of the Automotive Sector, this document presents the evolution that this Sector has had, we can recognize the technological development from metalworking processes with intensive labor force to the development of electronic vehicle systems, manufacturing of safety components and the consolidation of engineering centers within the companies. This document reveals the exponential growth we have experienced over the past 5 years which has encouraged the arrival of new investments to the entity.

We trust that this project will offer information that will guide you through you decision making based on the productive capabilities of autopart manufacturers that have been identified and will alllow you to take advantage of the conditions that Querétaro and México arecurrently experiencing regarding the automotive sector.

PRESIDENT’S MESSAGEQUERÉTARO AUTOMOTIVE CLUSTER

Q

The Automotive Cluster of Querétaro, A.C. is an organization specialized in the development and consolidation of the automotive sector in the entity; its actions and activities have both regional and

national impact.This cluster was created in 2013, with the participation of major state companies, universities, research centers and the State Government.

Since its creation and up-to-date, the Cluster promotes the increasing competitiveness of the sector in the region through projects and actions that have impact the development of human

resources, the integration of local companies in the supply chain and the generation of strategic information to facilitate business decision making.

|Cardanes|

|P. Escobedo| |Peñuelas|

|El Marqués| |Querétaro|

|Forjas|

|Enco|

|CV Componentes|

KMEX

R + DMEMBERS

ACADEMY MEMBERS

INDUSTRIAL MEMBERS

GOVERNMENT MEMBERS

SUPPLIERS DEVELOPMENT

HUMAN RESOURCES DEVELOPMENT

OPERATIONAL EXCELLENCE

PROMOTION OF BUSINESS OPPORTUNITIES

Queretaro Automotive Cluster acknowledges and appreciates the National Institute of Entrepreneur and the Secretariat of Sustainable Development of Querétaro the support for the development of this document.

CLUSTER’S MAIN STRATEGIES

FOREIGN DIRECT INVESTMENT 2008-2013

AUTOMOTIVE SECTOR IN MEXICO

START UP OF OEMS

LIGHT VEHICLE PRODUCTION SITES

ENGINEERING CENTER

PRODUCED LIGHT VEHICLES 2014

CONTENTINDEX

04

05

06

07

08

09

PRODUCED HEAVY VEHICLES 2014

HEAVY VEHICLES PRODUCTION SITES

AUTOPARTS MAKERS DISTRIBUTION

10

11

12

14

15

16


ORIGIN OF INVESTMENTAUTO PARTS MAKERS

GERMANYPLANTS

CONTENTINDEX

17

18

19

21

23

24

25

26

27

28

29

30

USA PLANTS

JAPAN PLANTS

OTHER PLANTS

START UP OF LOCAL TIER 1

STEERING SYSTEM

BODY- EXTERIOR

BRAKE SYSTEM

FUEL SYSTEM

ELECTRICAL SYSTEM

AIR SYSTEM

SUSPENSION SYSTEM

STRUCTURE

TRANSMISSION

SAFETY & COMFORT (INTERIOR)

SAFETY & COMFORT

31

32

33

34 ENGINE

4

Source: AMIA, June 2014 & SEDESU

AUTOMOTIVE SECTOR IN MEXICO

Heavy vehicles

Generates 3.5% of National GDP and 19.8% of Manufacturing GDP.

Impacts 23 industrial sectors in the country.

Ranked 8th place in produced units and 6th place in exported units worldwide.

3 million units produced in 2013 and an estimated 3.4 million units for 2014.

18 assembly plants and more than 300 Tier 1 suppliers.

General Motors USAFord USAChrysler/Fiat USA, ItalyNissan Japan Mazda Japan Honda Japan Toyota Japan Volkswagen Germany Audi Germany BMW Germany KIA Korea

Daimler Germany Scania Sweden Volvo Sweden Dina Mexico Kenworth USA International USA Volkswagen Germany Man GermanyHino Motors Toyota JapanIsuzu Japan Giant China

Cummins USA, Can Detroit DieselVolkswagen Germany

Light vehicles Engines

QUERÉTARO AUTOMOTIVE CLUSTER

5

Amounts in Millons USD

FOREIGN DIRECT INVESTMENT 2008-2013

Rank Company 2008-2009 2010 2011 2012 2013 Total

Nissan 0 600 328 2,000 0 2,928

General Motors 300 1 ,360 540 0 0 2,200

Volkswagen 1000 550 400 0 0 1 ,950

Ford 1600 0 0 0 0 1 ,600

Audi 0 0 0 0 1 ,300 1 ,300

Honda 0 0 800 0 0 800

F iat 500 0 0 0 0 500

Daimler 300 0 0 0 0 300

Mazda 0 0 500 0 0 500

123456789

Source: AMIA


6Source: AMIA, June 2014 & SEDESU

START UP BY PLANT

1966 1982 2013

1936 1996 2008

1932 1986

1995 2014

1968 1981

2014

2004

1954

2016


7

LIGHT VEHICLE PRODUCTION SITES

TIJUANA PLANT HERMOSILLO

PLANTCHIHUAHUA

PLANT

RAMOS ARIZPEENGINE PLANT

RAMOS ARIZPEENGINE PLANT

SALTILLO PLANT

NL PLANT

SLP PLANT

SALTILLO PLANT

AGUASCALIENTES I PLANT

AGUASCALIENTES IIPLANT

EL SALTOPLANT

SALAMANCAPLANT

CELAYAPLANT

TOYOTA2019

SILAOPLANT

ENGINEPLANT

TOLUCAPLANT

TOLUCAPLANT

CUATITLÁNPLANT

MORELOS PLANT

AUDI 2016

PUEBLAPLANT

TOLUCAPLANT


8

ENGINEERING CENTERS

Source: Economy Ministry, Monografía de la Industria Automotriz, 2012

AUTOMOTIVE MODELING &DESIGN CENTER,MEXICALI, B.C.

TEST CENTER (ANALYSIS &EMISSIONS LABORATORY)

MANZANILLO, COLIMA

ENGINEERING & VIRTUALDESIGN CENTER

MÉXICO, D.F.

TECHNICAL DEVELOPMENT &DESIGN OF PARTS CENTER

PUEBLA, PUEBLA.

ENGINEERING & DESIGN CENTERTOLUCA, EDO. DE MÉXICO

TECHNOLOGY DEVELOPMENT CENTER & ANALYSIS EMISSION LABORATORYTOLUCA, EDO. DE MÉXICO


9

PRODUCED LIGHT VEHICLES 2014


SALTILLO

SALTILLO

SALTILLO

TOLUCA

TOLUCA

TOLUCA

TOLUCA

Ram 1500 [DS]

Ram 2500/3500 [DJ]

Ram E-Van [X2/44]

Fiat 500 [312]

Jeep B-CUV [TYPE 169]

Dodge Journey [JC49]

Fiat Freemont [JF]

7

2

4CUAUTITLAN #1CUAUTITLAN #2HERMOSILLOHERMOSILLO

Ford B-CUV [B299N]Ford Fiesta [B299N]Ford Fusion [CD391]Lincoln MKZ [CD533]

9

PUEBLA #1

PUEBLA #1

PUEBLA #1

PUEBLA #1

PUEBLA #1

PUEBLA #1

PUEBLA #1

Volkswagen Jetta [VW361]

Volkswagen Jetta SportWagen [VW362]

Volkswagen New Beetle [VW324]

Volkswagen New Beetle Convertible [VW325]

SEAT Cordoba [SE251]

Volkswagen Polo [VW251]

Volkswagen Jetta SportWagen [VW372]

7

AGUASCALIENTES

AGUASCALIENTES

AGUASCALIENTES

AGUASCALIENTES

CUERNAVACA #1

CUERNAVACA #1

CUERNAVACA #1

CUERNAVACA #1

CUERNAVACA #2

CUERNAVACA #2

Nissan Sentra [X12F]Nissan Micra [X02A]

Nissan Note [X02C]Nissan Versa [L02B]

Nissan Tsuru [GS]Nissan Versa/Tiida [B11C]

Nissan NV200 [X11M]Nissan Versa [L02B]

Nissan Frontier [D22]Nissan Frontier [H60A]

RAMOS ARIZPE #2 Cadillac SRX [GMT166]RAMOS ARIZPE #2 Chevrolet Captiva Sport [GMT311]

RAMOS ARIZPE #2 Chevrolet Sonic [G1SC]SAN LUIS POTOSI Chevrolet Aveo [T250]

SAN LUIS POTOSI Chevrolet B-CUV [G1UO]SAN LUIS POTOSI GMC Granite [G1UG]

SILAO Chevrolet Silverado [K2XC]SILAO Chevrolet Silverado HD [K2XCZ]

SILAO GMC Sierra [K2XG]

10

TIJUANA Toyota Tacoma [635N(2)]TIJUANA Toyota Tacoma [635N]

1

2

SALAMANCA Toyota EFC [381A]

SALAMANCA Mazda 2 [J64X]SALAMANCA Mazda 3 [J36C]


10

HEAVY VEHICLES PRODUCTION SITES

Source: ANPACT, SEDESU

PLANT MEXICALLIHeavy Duty Trucks

PLANT SALTILLOHeavy Duty Trucks

Busses Chassis Bus

PLANT ESCOBEDOHeavy Trucks

TrucksChassis Bus

PLANT GARCIA N.L.Heavy Duty Trucks

BussesChassis Bus

PLANT S.L.P.Engines

PLANT SILAOHeavy Duty Truck.

PLANT CD. SAHAGÚNHeavy Duty Trucks

Chassis Bus

PLANT PUEBLAChassis Bus

PLANT QUERÉTAROBusses

Chassis BusHeavy Duty Truck

PLANT TULTITLÁNBuses

PLANT SAN MARTÍNTEPETLIXPANHeavy Duty Truck

PLANT SANTIAGO TIANGUISTENGOChassis BusBussesHeavy Duty Trucks

PLANT TULTITLÁNChassis BusTrucksBusses


11

PRODUCED HEAVY VEHICLES 2014

Chassis Bus:Models, LINNER,

RUNNER, PICKER y OUTSIDER

Tracto:Model HUSTLER TR57

Heavy Duty Truck:Models 500

1524/15.1 ton. 5001727/15.1 ton. 500

1018/10.4 ton y 1727

Heavy Duty Truck:Model ELF 600 y FORWARD 800

Chassis Bus:Model ELF 600 BUS

Busses:Volvo 7300, 9700 y B7R.

Heavy Duty Truck:GF 900, 3600 y 600c

Busses:PBi6

Heavy Duty Trucks:Models T370,

L700, T800, PB320, T270 y T370.

Trucks:Models T800 y T660.

Construction:Models T460 y T800.

Chassis Bus:Models K420IB4X2NB

y K380IB4X2NBTrucks:

Model R340LA4X2NABusses:

Models P380CA6X4HSZ y P380CB8X4EHZ

Busses:R39

Chassis Bus:Models 8.150 y 9.150.

Heavy Duty Trucks:Model M

Trucks:cascadia, Model C, F y G.

Construction:Model MBusses:

Model MBO, 055001826, OH1523/52,OH1623/52L y OH1626/3OL

Chassis Bus:Model OF1119/41, OF1319/44, S2,

MB01019/44, MB01219/52 y MB01419/60

Heavy Trucks:Model 4300, 4400, 7300,

7400, CF500, CF600,F-650, F-750 y 4200

Trucks:Prostar, Transtar, Lonestar,

9200, 9400, 9900, 4300 y 4400.Construction:Model 7600.Chassis Bus:

Models 4700, 3000, 3100, 3300.



12


Source: PROMÉXICO, Industria de Autopartes,2013

70 PlantsProducts / Systems: Air conditioning and heating System, interior components, automotive systems.

198 PlantsProducts / systems: Air conditioning, automotive systems, plastic parts, electrical system parts, engine parts and machining.

NORTHWEST REGION

NORTHEST REGION

FORMEX AUTOMOTIVE INDUSTRIES

DENSO


13


Source: PROMÉXICO, Industria de Autopartes,2013

142 PlantsProducts / systems: Stamping, electrical components, brake parts, rubber products, engine parts, steering, exhaust system, tires, wheels, transmissions, shock absorbers, steering wheels, bags and air curtains brake systems.

101 PlantsProducts / systems: seats, air conditioning, bottle type hydraulic jacks, interior components, engine parts, electrical systems, suspension and stamping.

CENTRAL REGION

BAJIO REGIONTIER 1 COMPANIES IN QUERÉTARO

72

Technik für Automobile


14


OEM National Distr ibut ion Center Tier1

Suppl iers

Tier2Suppl iersOEM Trucks

More than 300 companies related to the sector.

More than 48’000 jobs in the State.

Qualified workforce at all levels.

A strong local supply chain in the region.

1 4 72 200

Source: ProMéxico with data from Automotive News.

Source: QUERÉTARO, SEDESU

ORIGIN OF INVESTMENTAUTO PARTS MAKERS

28%

28%20%

5%

19%

México

USA

JAPANGERMANY

FRANCE

OTHERS

CountryPlants Percent

21 27%

15 19%

15 19%

6 8%

3 4%

3 4%

3 4%

3 4%

9 12%

QU

ER

ÉT

AR

O

15


16


GERMANY 20 PLANTS



17

Source: SEDESU

USA 15 PLANTS


Source: SEDESU

JAPAN 14 PLANTS

Topre Autoparts México SA de CV

18


19

OTHER PLANTS

Source: SEDESU


OTHER PLANTS

2 PLANTS

Source: SEDESU

20


START UP OF A LOCAL TIER 1

Source: SEDESU

60’s

90’s

70’s 80’s

QUERÉTAROP. ESCOBEDO

BENITO JUÁREZ SISTEMAS DE DIRECCIONES

66 plant

65 plant

1 5 4

22

CARDANES FORJAS ENGRANESCÓNICOS


AFTER NAFTA - 17

21


Source: SEDESU

2000 - 2008

21

EL MARQUÉS EL MARQUÉSTechnik für Automobile

BRAKE SYSTEMS

QUERÉTARO

O’DONNELLEL MARQUÉS NIHON MAGNESIO

CV COMPONENTES

2009 - 2014

20

30%


22

START UP OF A LOCAL TIER 1QUERÉTARO AUTOMOTIVE CLUSTER

BODY- EXTERIOR

11 SUPPLIERS / 14 AUTOPARTS

BUMPER MOLDING

Front Fascia

Grille

PROTECTORFENDER

Windshield Wiper

Washer Nozzle

Outside Mirror

Windshield

Body SideMolding

Door

DOOR HANDLE

DOOR LOCK

Fuel Door

TIREWHEELS

Trunk LidsAIR INLET PANELS

Roof

WHEEL LINERS

Sliding Sunroof

Hood

Cowl Panel Windshield

ROCKER MOLDINGS

EMBLEM, NAME PLATE

LOCKS

WINDOWS

DOOR LATCH

Door Check

Upper Latch

WINDOW REGULATOR

DECORATIVE WHEEL COVER



23


ABS MOTOR

FOOT CONTROL SYSTEMS

BRAKE DISC

BRAKE HOSE

BRUSH HOLDER SYSTEMS FOR ABS

BRAKE DRUM

WHEEL CYLINDER

ACTUATOR FOR ELECTRONIC PARKING BRAKEPARKING

BRAKE

BRAKE PEDAL

SLIP CONTROL SYSTEM

FLUID RESERVOIR

MASTER CYLINDER

ABS SENSOR

PARKING BRAKE CABLE

Shoe

Slide Pin

Bleed Valve

Brake Caliper

Dust Cap

Wheel Studs

Discs

Adjusting Screw

Brake Shoe

Return SpringAnchor

BRAKE SHOE

Backing Plate

Pin


24

BRAKE SYSTEMQUERÉTARO AUTOMOTIVE CLUSTER

STEERING SYSTEM

Wheel Speed Sensor

BALL JOINT

Bellows Bots

TRACK ROD

STEERING GEAR BOX

Rack

STEERING ARM

TIE ROD END

STEERING HOSE

Oil Reservoir

STEERING PUMP

STEERING WHEEL

Adjustable Steering

Universal Joint

STEERING COLUMN

STEERING COLUMN


25


SUSPENSION SYSTEM

26

STABILIZER BAR BUSHINGS

Lower Control Arm

Pitman Arm

STRUTS

Front Hub

TOP STRUT MOUNT

BUSHINGS

Trailing Arm

Trailing Arm Bracket

Lower Control Arm

Damper Spring

SHOCK ABSORBER

Rear Hub

Axles



AIR SYSTEM

27

Compressor

Radiator

Radiator Drain Plug

Cooler Piping

Oil Cooler

Radiator Cap

Cooling Fan

Water Pump

Termostat

Thermoswitch

A/C HOSESRadiator Hose

Radiator Tank Expansion

AIR FILTER

AIR-INTAKE AND CHANNELING COMPONENTSCOOLANT RECOVERY

/PRESSURE SURGE TANKS

A/C Control Panel



ELECTRICAL SYSTEM


28

Switches Instrument Panel

Battery

INTERIOR LIGHTS

Horn

HEADLIGHTS

Gauges

Front Turn Signal

Injection System

WINDOW MOTOR

Cruise Control

ELECTRIC ANTENNA

ALTERNATOR

Fuse Box

CAR STEREO

STARTER Wiring

Wiper Motor

Alarm System

POWER MIRRORS MOTORHEADLAMP

ELECTRIC POWER STEERING

Alternator Voltage

Regulator

Ignition Coil

Auto Ignition Switch

Rear Turn Signal

AUTOMOTIVE HARNESSES

Sunroof Motors

PCB ASSEMBLY

Stereo Speaker


FUEL SYSTEM

6SUPPLIERS / 5AUTOPARTS

29

Fuel Injectors

Fuel Pressure Regulador

Evaporative Emission Control Canister

Air Cleaner

CATALYST SYSTEMS AND CATALYST CONVERTORS

Fuel Pump

FUEL FILTER

FUEL TANK

Muffler

Turbo

FUEL OPENER CABLE

Valve for Fuel Tank

EXHAUST SYSTEMS


SAFETY & COMFORT


Seat Belt

PASSENGER AIRBAG

CURTAIN AIRBAG

KNEE AIRBAGS

Car Visors

Rear View Mirror

HOOD PULL CABLE

TANK WASHER RESERVOIR

Headlamp Washing

pumps

Hot Washer

DRIVERAIRBAG

Bull Bar

HOSES FORAIRBAG

30


SAFETY & COMFORT (INTERIOR)


SEAT CONTROL SWITCHES

HEAD RESTRAINT

ARMRESTS

FOAM

SEAT CONTROL CABLE

AMPLIFIERS E INFOTAINMENT

WINDOW CONTROL SWITCHES

CENTERSCONSOLE

LEATHER WRAPPED SHIFT KNOBS

LEATHER WRAPPED STEERING WHEELS

WOOD & ALUMINIUM DECORATIVE COMPONENTS

CONTROL PANEL COMPONENTS / CONTROL BUTTONSROTARY LIGHT SWITCH

INTERIOR TRIM GLOVE BOX

VENTILATORS

31


STRUCTURE


32

RADIATOR CORE

Chassis Structures

Battery Support

CROSS CAR BEAM

Cross member

THERMAL AND ACOUSTIC ISOLATION

FRONT BUMPER SUPPORT

ROLL FORMED BUMPER

SUPPORT

DOOR FRAME

COATING, PAINTING, AND FINISHING

GLASS CHANNELS

SPRING

SSASH PARTITIONS

FRONT PILLAR

REAR PILLAR

CENTER PILLAR

WHEEL HOUSING

METAL AIR BAG








TRANSMISSION

CV Joint

Differential

CARDAN

DRIVE SHAFT

GEAR SHIFT ASSEMBLIES

Clutch

Clutch Pedal

CABLE FOR AUTOMATIC TRANSMISSION

TRANSMISSION

YOKESUNIVERSAL JOINT CROSS

Transmisión Bell

CONICAL GEARS

RING GEARS


33


ENGINE


34

Camshaft

Cylinder Head Valves

Cam Holder Seal

Crankshaft Damper

Starter Crown/RingCrankshaft

Timing Gear

Crankshaft Pulley

Crankcase

Connecting Rod

Piston

Timing Belt

Spark Plugs

Oil Pump

OIL FILTER

Cylinder

Flywheel

Oil Cap

Oil Dipstick

Oil Dipstick Funnel

Water Pump Hoses Engine

SEALS, GASKET

Cam Tower

Cylinder Head Valve Seat

Valve Cover

Valve Cover Spacer

Camshaft Position Sensor

Rocker Arm

Crankshaft Position Sensor

ENGINE MOUNT

ENGINE COVER

Block

CYLINDER HEAD COVER

Spark Plugs Wire

Camshaft Gear

Cam Bearing Set

Balance Shafts Modules

Balancer Shaft

Balancer Shaft Sprocket

Piston Rings

Oil Control Valve

Other Parts


AUTOPARTS AUTOMOTIVE SECTOR … of electronic vehicle systems, manufacturing ... plastic parts, ......

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Transcript of AUTOPARTS AUTOMOTIVE SECTOR … of electronic vehicle systems, manufacturing ... plastic parts, ......