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  • 1. www.webermfg.ca 1 ISO 9001 : 2008 Registered www.webermfg.ca WEBER MANUFACTURING TECHNOLOGIES INC. Tooling for Automotive Interiors

2. www.webermfg.ca 2 ISO 9001 : 2008 Registered www.webermfg.ca COMPANY OVERVIEW Founded in 1962, Weber Manufacturing Technologies Inc. is a leading manufacturer of precision tooling for Automotive, Aerospace, and Home/Building Products. Located in Midland, Ontario, Weber offers high quality tooling in nickel, steel, invar and aluminum, and precision CNC machined aluminum parts. Over the last 15 years, Weber has developed nickel shell tooling using the Nickel Vapor Deposition (NVD) process. This process is also used for capturing fine surface detail, such as leather and wood grains, and authentically replicating them into hard tools. 135 employees, 135,000 sq. ft. facility On-site CAD Design capable (UGS, CATIA) Certified ISO 9001:2008 Canadian Controlled Goods Program registered Modern simultaneous 5-Axis CNC machining centers Full complement of CNC contour mills, gun-drills, vertical mills, and EDM machines 3. www.webermfg.ca 3 ISO 9001 : 2008 Registered www.webermfg.ca PLANTS OVERVIEW HEAD OFFICE, MOLD MANUFACTURING, AND NICKEL VAPOUR DEPOSTION PLANT ALL LOCATED AT MIDLAND, ONTARIO, CANADA 4. www.webermfg.ca 4 ISO 9001 : 2008 Registered www.webermfg.ca 1962 Established Weber Manufacturing (Windsor) Limited 1967 Relocated to a new building in Midland, Ontario Established the Weber Tool & Mold Division 1989 Established the Nickel Tooling Technology (NTT) Division 1991 Sold our first Nickel Shell 1998 Built and tested NVD Pilot Plant 1999 Designed and Built Large Scale NVD Plant 2000 Commissioned the NVD Nickel Division 2001 Produced our first Nickel Shell in February 2004 Company purchased by American Capital Strategies and TMB Industries 2007 Company purchased by Zynik Capital Corporation COMPANY HISTORY 5. www.webermfg.ca 5 ISO 9001 : 2008 Registered www.webermfg.ca Automotive Exterior Automotive Interior Home & Building Key Market Areas Aerospace Key Market Areas 6. www.webermfg.ca 6 ISO 9001 : 2008 Registered www.webermfg.ca QUALITY CERTIFICATIONS ISO 9001:2008 certified Boeing Certified Supplier Registered with Canadian Controlled Goods Program - Registration No. 22921 CWB W47.1, W59 Welding certificates 7. www.webermfg.ca 7 ISO 9001 : 2008 Registered www.webermfg.ca ISO 9001:2008 Certified 2 Computer Controlled 5-axis CMMs 3 Full Time CMM Operator/Inspectors Full Certification of Models, Tooling Aids, Molds & Finished Parts to Math Data Steel Hardness Check on Incoming Blocks Diffracto Class-A Surface Quality Verification Detailed Inspection Reports sent to Customer Mold Completion Check List QUALITY ASSURANCE 8. www.webermfg.ca 8 ISO 9001 : 2008 Registered www.webermfg.ca WEBER MACHINE CAPACITY 6 5-Axis CNC Mills 2 4-Axis CNC Mills 3 Vertical Mills 3 Tarus CNC Gun Drills 4 Horizontal CNC Boring Mills 5 Droop & Rein 3-Axis CNC Mills 2 EDM Machines 3 Various Detail Machines 2 Vertical Presses 2 CMM Measuring Machines Weber has a total of 32 large CNC machines; Yag Laser Welder Thermal Spray Tig & Mig Welder ARC Welder Aluminum Oxide, Glass bead and sand blasting. Weber also has various welding and checking tools; Profilometer Hardness Testing Ultrasound Thickness Checking Thermal Imaging Laser Pyrometer 9. www.webermfg.ca 9 ISO 9001 : 2008 Registered www.webermfg.ca EQUIPMENT HIGHLIGHTS State of the art machining. Hypermill 5- Axis software. 590 in/min max cutting speed with 8,000-10,000 RPM. Machining aerospace parts Five 5-Axis Deckel Maho Machining Centers 10. www.webermfg.ca 10 ISO 9001 : 2008 Registered www.webermfg.ca Equipment Highlights Ingersoll Master Mill 5-Axis simultaneous capable. 5 different cutting head attachments. 4,000 -10,000 RPM. All automatically loaded and unloaded. Large work envelope X-236 inches Y-137 inches Z-40 inches Table capable of taking 88,000 pound block. Utilizes HyperMill Machining Software. 11. www.webermfg.ca 11 ISO 9001 : 2008 Registered www.webermfg.ca AEROSPACE PART MACHINING Boeing B787 wing components machined in Aluminum 12. www.webermfg.ca 12 ISO 9001 : 2008 Registered www.webermfg.ca Worlds only commercial Nickel Vapor Deposition facility Modern, computer controlled plant, built in 2000 4 Production chambers, 1 R&D 24 X 7 operation 400,000 lbs Ni deposition capacity 5.7 X 9.8 shell size capacity NVD NICKEL PRODUCTION FACILITY 13. www.webermfg.ca 13 ISO 9001 : 2008 Registered www.webermfg.ca Deposition of Nickel from a vapour creates solid nickel on the outside surface of a heated mandrel, under low pressure in a sealed chamber The mandrel is a precision, CNC machined duplication (master), of the desired shape and surface. It is infinitely re-usable for duplicate nickel shells Carbon monoxide given off by the reaction is collected and reused in a closed loop system. NVD DEPOSITION PROCESS 14. www.webermfg.ca 14 ISO 9001 : 2008 Registered www.webermfg.ca Electroformed Nickel Shell NVD Nickel Shell 1. 0.25mm per 20 hr growth rate 2. Shell thickness is not uniform during growth 3. Inherent residual stresses 4. Cavities made simultaneously from different mandrels 5. Problematic variation - cavity to cavity 6. Replace damaged shell in 12+ weeks 7. Delaminating risk as shells are created in multiple grinding and growth steps 8. Sulfates contamination from electroplating bath = difficult welding + de-lamination risk 1. 0.25mm per 1 hr deposition rate 2. Uniform thickness during growth 3. Negligible residual stress 4. Cavities made sequentially from the same mandrel 5. Little variation from cavity to cavity 6. Replace damaged shell in 3 weeks 7. Full shell thickness is deposited in one step with growth being very uniform. 8. 0.999 pure Ni weldable and no de- lamination 9. No environmental impact (closed system) COMPETITIVE PROCESS COMPARISON 15. www.webermfg.ca 15 ISO 9001 : 2008 Registered www.webermfg.ca NICKEL VAPOUR DEPOSITION The re-usable deposition mandrel is placed in the NVD chamber and heated to approximately 180C. Nickel is deposited onto the mandrel at a rate of 0.010in (0.25 mm)/hr of thickness regardless of size Mandrel must be cleaned and prepared prior to each deposition 16. www.webermfg.ca 16 ISO 9001 : 2008 Registered www.webermfg.ca AUTOMOTIVE INTERIOR NICKEL TOOLING 17. www.webermfg.ca 17 ISO 9001 : 2008 Registered www.webermfg.ca CUSTOMERS OEM, TIER 1 & TIER 2 18. www.webermfg.ca 18 ISO 9001 : 2008 Registered www.webermfg.ca IN HOUSE MASTERING & PATTERN SHOP In-house Manufacturing of Wrapped Master Models. Extensive Master Model Wrapping Experience with all Interior Components. In-house Manufacturing and Seam Engraving of Hard Epoxy Master Models. 19. www.webermfg.ca 19 ISO 9001 : 2008 Registered www.webermfg.ca RECENT PROGRAMS 20. www.webermfg.ca 20 ISO 9001 : 2008 Registered www.webermfg.ca FORD C346 FORD FOCUS WEBER MANUFACTURED WRAPPED MASTER MODEL & THE FINAL EPOXY MASTER MODEL SLUSH TOOLING (15) 2-CAVITY TOOL SETS (6) SINGLE CAVITY TOOLS (INCLUDING INTEGRATED POWDER SAVERS) 21. www.webermfg.ca 21 ISO 9001 : 2008 Registered www.webermfg.ca JC49 DODGE JOURNEY LHD & RHD WEBER MANUFACTURED WRAPPED MASTER MODEL & THE FINAL EPOXY MASTER MODEL 12 LHD TOOLS 6 RHD TOOLS SPRAY TOOLING WITH INTEGRATED HEATING SYSTEM 22. www.webermfg.ca 22 ISO 9001 : 2008 Registered www.webermfg.ca CHRYSLER LX (CHRYSLER 300) BOTH LHD & RHD FULL INTERIORS IP, FRONT & REAR DOORS, LEFT & RIGHT CONSOLE PANELS WEBER MANUFACTURED WRAPPED MASTER MODEL & THE FINAL EPOXY MASTER MODEL IP SLUSH TOOLING 8 LHD IP TOOLS, 2 RHD IP TOOLS 23. www.webermfg.ca 23 ISO 9001 : 2008 Registered www.webermfg.ca DODGE LD (DODGE CHARGER) IP, FRONT & REAR DOORS, LEFT & RIGHT CONSOLE PANELS WEBER MANUFACTURED WRAPPED MASTER MODEL & THE FINAL EPOXY MASTER MODEL SLUSH TOOLING 8 LHD TOOLS 24. www.webermfg.ca 24 ISO 9001 : 2008 Registered www.webermfg.ca BMW F25 BMW X3 - LHD & RHD WEBER MANUFACTURED WRAPPED MASTER MODEL SUBSTRATE & THE FINAL EPOXY MASTER MODELS SLUSH TOOLING 16 LHD TOOLS 6 RHD TOOLS 25. www.webermfg.ca 25 ISO 9001 : 2008 Registered www.webermfg.ca HIGH PRESSURE INJECTION MOLDS FOR INTERIORS Nickel shells are mounted into steel cavity shoes and fully supported for injection tooling. PUR Overmold Rim Overmold BMW F07 (BMW 5 SERIES) 26. www.webermfg.ca 26 ISO 9001 : 2008 Registered www.webermfg.ca NEGATIVE VAC & IMG NICKEL SHELLS FOR INTERIOR .008 VACUUM HOLES EVERY 10mm FULL CONTROL OF HOLE PATTERN & SPACING PRECISION PLACEMENT OF VACUUM HOLES IN THE VEIN DETAIL ONLY TO MINIMIZE VISIBILITY 27. www.webermfg.ca 27 ISO 9001 : 2008 Registered www.webermfg.ca ADVANTAGES OF NICKEL VAPOUR DEPOSITION FOR NEGATIVE VACUUM AND IMG AUTOMOTIVE TOOLING ELECTROFORM POROUS NICKEL EXAMPLE NICKEL VAPOUR DEPOSITION POROUS NICKEL EXAMPLE VACUUM HOLE PLACEMENT ON NVD NICKEL SHELLS IS DONE PRIOR TO SHELL DEPOSITION WITH FULL CONTROL OVER GRID DENSITY. PLACEMENT OF THE VACUUM HOLES IS IN THE VEIN DETAIL GIVES SUPERIOR IMG SKIN RESULTS. 28. www.webermfg.ca 28 ISO 9001 : 2008 Registered www.webermfg.ca NVD POROUS NICKEL SHELLS HAVE THE SAME STRENGTH AS NVD SHELLS WITHOUT VACUUM HOLES TYPICAL NVD POROUS NICKEL SHELL VIEW OF SHELL SIDE & FRONT VIEW OF SHELL BACKSIDE 29. NVD TEXTURED NICKEL SHELL PROCESS FLOW INCORPORATING A LEATHER WRAP MASTER MODEL Leather Wrapping of Substrate Cast Silicone Negative from LWM CNC Machine Leather Wrap Model (LWM) Substrate CNC Machine Mandrel Cast Silicone onto Mandrel Nickel Vapour Deposition Process Shell Stripping and Mold Assembly Mold Inspection and Approval Repeat Steps for Multiple Molds/Shells CADData,Engineeringinformation,andPurchaseOrder. Designmodel,mandrelandmold. Substrate CMM Inspection / Approval LWM CMM Inspection / Commission Enhance Epoxy