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Transcript of Automotive Catalog

Automotive Cables

The Global Cable Solutions Company

Automotive Cables600V (UL), 1000V c(UL), power drop for weld controllers, AC transformers and Tri-pack weld controls. RHH-RHW, Type TC-ER, Type R90. GM Class 2 cable.

Index

Weld Primary Cable WPCS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42000V (UL), 1000V c(UL), primary power connections to transformers and Trans-Guns. RHH-RHW, Type TC-ER, Type R90. GM Class 2 cable.

Weld Primary Cable WPCS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Weld Primary Cable WPCS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82000V (UL), 1000V c(UL), power connections for transformers and weld controllers. RHH-RHW, Type TC-ER, Type R90, GM Class 3 cable.

Weld Primary Cable WPCS Flat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10600V (UL), 1000V c(UL), flat power drop for transformers and weld controllers. RHH-RHW, Type TC-ER, Type R90. GM Class 2 cable.

Trans-Gun Assembly WPCS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Highly flexible cable assembly for Trans-Gun welding equipment. GM Class 4 cable.

Trans-Gun Immobilization Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Immobilization bracket for use with 90 Trans-Gun cable assemblies.

Tiger-Flex Power Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142000V, multi-conductor flexible power cable for continuous flexing and twisting applications. Type W, Type TC. 6 AWG to 4/0

Robotic and Manual Welding Power Cable . . . . . . . . . . . . . . . . . . . . . . . . . . 16600V, flexible power cables for a wide range of robotic and welding applications.

Robotic and Manual Welding Power Cable . . . . . . . . . . . . . . . . . . . . . . . . . . 182000V, flexible power cables for a wide range of robotic and welding applications.

Cables for Toyota . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20600V to 2000V, cables specially designed for Toyota Motors.

Cables for DaimlerChrysler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212000V, portable cables to meet DaimlerChrysler specifications.

DLO Flexible Power Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222000V, single conductor. Diesel locomotive cable. EP/CPE, RHH, RHW-2

Lower Installed CostsSee Page 2El Dorado, Arkansas

AmerCable believes the information presented throughout this catalog to be reliable and current. All information is subject to change without notice. The information listed is approximate, and is presented only as a guide for product selection. We make no claims or warranties for the suitability of any product for any particular application.

Made in America 2006, AmerCable Incorporated

Our Commitment to the Automotive IndustryTough operating environments require cables engineered for longer service life and increased productivityAmerCable has a automotive cable productivity solution for you. Our innovatively engineered and manufactured Automotive Cable Family is designed for your toughest conditions. As a leading producer of automotive cables in North America, AmerCable is dedicated to producing: highly flexible and reliable cables cables that last longer in harsh automotive environments cables designed to help provide greater levels of safety and productivity

Cable InnovationDesigning insulating and jacketing materials that are more flexible with greater resistance to abrasion and moisture Cable constructions that last longer providing reduced down time for increased productivity New product development that addresses environmental, safety and cost reduction issues specific to your application.

Operating ExcellenceOn-time delivery backed by our industry leading shipment percentage of 99%+ for the past 36 months. For our current on-time delivery rate, visit our website at www.amercable.com Standard lead-time of 6 to 8 weeks Urgent response shipment capability of 2 to 4 weeks AmerCable is an ISO-9001 certified manufacturer

Hands-on Field SupportOur experienced field application engineers are available for on-site evaluation and solutions. They also conduct education and training sessions that address safety, splicing and cable handling issues.

www.amercable.come-mail: automotive@amercable.com1

TC-ER for Fast, Economical Cable InstallationYour Challenge: The plant manager directs you to develop a plan to install a new production line. His only directions are to do it faster and for less money than the last change. Your First Thought: How is this going to be possible without compromising installation quality? The AmerCable Solution: Exposed run cables for fast, economical installation.

Type TC-ER cables are permitted to extend for an unlimited distance. Because of this increased out-of-tray cable length, the use of -ER rated cables can reduce the need for conduit and the overall cost of the installation.

AmerCable Exposed Run CablesThis new rating for tray cables TC-ER was created by changes in NEC and UL standards. If the basic UL cable type meets additional crush and impact requirements, UL permits the manufacturer to add the -ER suffix to the basic listing on the cable. The -ER signifies that it has met the physical toughness requirements that permit it to be installed as exposed wiring in certain applications. Such wiring, i.e. wiring that is installed outside of a tray, conduit or other raceway, is sometimes also called open wiring. With the -ER suffix printed on the cable, the responsible electrical inspector is able to verify that the cable meets Code requirements for use as exposed wiring.

UL Type TC-ER APPROVED!Formerly Open Wiring

Lower Installed Cost!UL Type TC tray cables are permitted in cable trays by the NEC. However, tray cables without the -ER suffix that extend from the tray for more than 1.8 meters (6 feet) to connect to a motor or other electrical device must be installed in conduit or other type of raceway. Tray cables with the -ER suffix can extend much further in certain applications if given adequate protection and support.

2005 National Electrical Code Excerpt Type TC Cables Article 336.10 (7) In industrial establishments where the conditions of maintenance and supervision ensure that only qualified persons service the installation and where the cable is continuously supported and protected against physical damage using mechanical protection, such as struts, angles or channel, Type TC tray cable that complies with the crush and impact requirements of Type MC cable and is identified for such use with the marking Type TC-ER shall be permitted between a cable tray and the utilization equipment or device. The cable shall be secured at intervals not exceeding 1.8m (6ft). Equipment grounding for the utilization equipment shall be provided by an equipment grounding conductor within the cable.Source: National Electrical Code 2005

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Manufactured by AmerCable Incorporated (870) 862-4919 (800) 643-1516 Fax (870) 862-9613

Installation Cost Comparison60 Amp DropConduit Installation 6AWG RHW + 8AWG RHW gnd.............. $241.00 1" Rigid Conduit + Fittings ........................ 270.00 Labor (24 Hours)....................................1,200.00 Total....................................... $1,711.00 Open Wiring Installation AmerCable Power Cable 6AWG + gnd .... $440.00 (AmerCable Part #: 37-849-067) Cable Supports ........................................... 90.00 Labor (8 Hours)........................................ 400.00 Total ......................................... $930.00 Savings Conduit Installation.............................. $1,711.00 Open Wiring Installation ........................... 930.00 Cost Difference ......................................... 781.00

Automotive Cables

Installation Description: Bus Drop from bus plug to safety switch or control panel; 120 foot total cable run; 30 foot vertical drop

100 Amp DropConduit Installation 2AWG RHW + 8AWG RHW gnd.............. $516.00 1-1/4" Rigid Conduit + Fittings.................. 373.00 Labor (24 Hours)................................... 1,200.00 Total....................................... $2,089.00 Open Wiring Installation AmerCable Power Cable 4AWG + gnd .... $526.00 (AmerCable Part #: 37-849-058) Cable Supports ........................................... 90.00 Labor (8 Hours)........................................ 400.00 Total....................................... $1,016.00 Savings Conduit Installation...............................$2,089.00 Open Wiring Installation .........................1,016.00 Cost Difference .......................................1,073.00

Total Savings ........................... 46%

Total Savings ........................... 51%

200 Amp DropConduit Installation 3/0AWG RHW + 6AWG RHW gnd........ $1,115.00 2" Rigid Conduit + Fittings ........................ 519.00 Labor (32 Hours) ....................................1,600.00 Total ....................................... $3,234.00 Open Wiring Installation AmerCable Power Cable 2/0AWG + gnd ................................... $1341.00 (AmerCable Part #: 37-849-060) Cable Supports ..........................................140.00 Labor (16 Hours)...................................... 800.00 Total ....................................... $2,281.00 Savings Conduit Installation.............................. $3,234.00 Open Wiring Installation ........................ 2,281.00 Cost Difference ......................................... 953.00

400 Amp DropConduit Installation 600 kcmil RHW + 1