Automation Justification
-
Upload
emetu-ikenna -
Category
Documents
-
view
215 -
download
0
Transcript of Automation Justification
-
7/23/2019 Automation Justification
1/11
Go Through The Entire Workbook, Sheet By Sheet and Enter Data Using The Following Rules:
I !ou Don"t #now $n E%a&t 'alue For $ Field (ut In !our Best
Esti)ate, Then *et The +usto)er Udate It I -e&essary
- You .ustEnter Data In The Light Green Boxes
- You +anEnter Data (or Replace Data) In The Light Yellow Boxes
- The Fields ith !o "hading #re #uto$aticall% &alculated - D/ -/T E-TER D$T$0
Select Boxes with a Triangle in the cornerto read comments describing thecontents to be entered into the box, ordescribing the meaning of the box.
-
7/23/2019 Automation Justification
2/11
Application Description
Proposal 10xxxx
Page 1 of 9The in'or$ation contained herein is proprietar% and con'idential and should not e shared outside *nic+na$e*
10/21/2015 - 21:23:14
Insert Customer Logo
In This Area
Financial Inputs
Robotic Sste! "n#est!ent $1%0&000
"nstallation $5&000Robotic Sste!s 'raining $0
"nternal (abor for Start)p an* Deb)g $2&500
Pro*)ction S)pport/Ser#ice +ontracts $0
+o!bine* State an* ,e*eral "nco!e 'ax Rate 350.
+orporate )r*le Rate for "n#est!ent Decisions 330.
+apital #al)ation D)ration "n ears nter 5 or 5
+orporate Disco)nt ,actor / 6eig7te* A#erage +ost of +apital %0.
+orporate Pabac8 Perio* ont7s for t7is Application 24
Total system price including all robots, peripheral equipment,controls, engineering, build, set-up & run-off at FANUCRobotics, and installation superision at end users
Plant Start)p xpenses if notincluded in Robotic !ystem "nestment
-
7/23/2019 Automation Justification
3/11
Application Description
Insert Customer Logo
In This Area
Labor Savings
+)rrent )!ber of (aborers per S7ift: 2#perators 1
$aintenance 0
Technicians 0
$aterial %andlers 1
Robotic Sste! )!ber of (aborers per S7ift: 1#perators 0
$aintenance 0
Technicians 0
$aterial %andlers 1
)!ber of S7ifts: 2
Ann)al o)rs Per (aborer 2&000roduction %ours er 'ay 8
roduction 'ays er (ee) 5
roduction (ee)s er *ear 50
+)rrent Ann)al (abor o)rs: ;&000
Robotic Sste! Ann)al (abor o)rs: 4&000
Ann)al (abor Sa#ings o)rs: 4&000
#perators $20.00
$aintenance $0.00
Technicians $0 00
-
7/23/2019 Automation Justification
4/11
Application Description
Proposal 10xxxx
Page 3 of 9The in'or$ation contained herein is proprietar% and con'idential and should not e shared outside *nic+na$e*
10/21/2015 - 21:23:14
Insert Customer Logo
In This Area
Preventive Maintenance (PM) Labor Cost
'otal A**itional )!ber of P Personnel Assigne*: 0
-
7/23/2019 Automation Justification
5/11
Application Description
Proposal 10xxxx
Page 4 of 9The in'or$ation contained herein is proprietar% and con'idential and should not e shared outside *nic+na$e*
10/21/2015 - 21:23:14
Insert Customer Logo
In This Area
Production Increase+)rrent Sste!s Ann)al Pro*)ction 22;&000
roduction Rate er %our 60.0
Total Aailable roduction %ours er *ear 4,000
1ess 'aily !cheduled 'o2ntime 3lunches, brea)s, etc. - hrs4 0
1ess Annual Unscheduled 'o2ntime 3ag. percentage4 5.0% (200)
1ess Annual Change-#er 3hours4 0
Net Annual roduction %ours 3,800
,A=+ Robotics Propose* Sste!s Ann)al Pro*)ction 2;0&000roduction Rate er %our 70.0
Total Aailable roduction %ours er *ear 4,000
1ess 'aily !cheduled 'o2ntime 3lunches, brea)s, etc. - hrs4 0.00 0
1ess Annual Unscheduled 'o2ntime 3ag. percentage4 0.0% 0
1ess Annual Change-#er 3hours4 0
Net Annual roduction %ours 4,000
"ncrease* Ann)al Pro*)ction 52&000rice er Unit $25.00
"ncrease* Ann)al Re#en)e $1&300&000
-
7/23/2019 Automation Justification
6/11
Application Description
Proposal 10xxxx
Page 5 of 9The in'or$ation contained herein is proprietar% and con'idential and should not e shared outside *nic+na$e*
10/21/2015 - 21:23:14
Insert Customer Logo
In This Area
Scrap Reduction Savings+)rrent Sste!s Ann)al Scrap 3;
!crap Rate 1.0%
Net Annual roduction %ours 3Current !ystem4 3,800
,A=+ Robotics Propose* Sste!s Ann)al Pro*)ction 20
!crap Rate 0.5%
Net Annual roduction %ours 3FANUC Robotics !ystem4 4,000
"ncrease* Ann)al Pro*)ction 1;rice er Unit $25.00
Scrap Re*)ction Sa#ings $450
-
7/23/2019 Automation Justification
7/11
Application Description
Proposal 10xxxx
Page % of 9The in'or$ation contained herein is proprietar% and con'idential and should not e shared outside *nic+na$e*
10/21/2015 - 21:23:14
Insert Customer Logo
In This Area
Miscellaneous SavingThis Sheet To Be Used For Uniue Savings !pportunities Speci"ic To #our $pplication (Modi"% $s Reuired)
iscellaneo)s Sa#ing >1 $0
iscellaneo)s Sa#ing >1 $0
iscellaneo)s Sa#ing >1 $0
'otal iscellaneo)s Sa#ings $0
-
7/23/2019 Automation Justification
8/11
Application Description
Proposal 10xxxx Page of 9 * *
10/21/2015 - 21:23:14
Insert Customer Logo
In This Area
$nnual Savings Su&&ar%
?perator (abor Sa#ings : $;0&000
(ost 'i!e an* Disabilit Sa#ings : $4&000
$1&040
Sste! Pre#enti#e aintenance: $0
Pro*)ction "ncrease @al)e: $1&300&000
Scrap Re*)ction Sa#ings: $450
iscellaneo)s Sa#ings: $0
'otal Ann)al Profit "ncrease: $1&3;5&490
6or8ers +o!pensation Pre!i)!s $13 per $100 of paroll
-
7/23/2019 Automation Justification
9/11
Application Description
Proposal >10xxxx
Page ; of 9 " "
10/21/2015 - 21:23:14
Insert Customer Logo
In This Area
Invest&ent Su&&ar%
'otal "nitial "n#est!ent: $1%&500
'otal Ann)al Profit "ncrease
-
7/23/2019 Automation Justification
10/11
Application Description
Proposal 10xxx
Page 9 of 9The in'or$ation contained herein is proprietar% and con'idential and should not e shared outside *nic+na$e*
10/21/2015 - 21:23:14
Insert Customer Logo
In This Area
Today (Year 0) Year 1 Year 2 Year Year ! Year " Year # Year $
5 Year (-) (167,500) 0
7 Year (-) 0 0
Total %&'iment n*estment (1#$,"00) 0 0 0 0 0 0 0
Cash Flow Data:
Operator Labor Savings 80,000 80,000 80,000 80,000 80,000 80,000 80,000
Annual lost time an isabilit! savings ,;;; ,;;; ,;;; ,;;; ,;;; ,;;; ,;;;"or#ers $omp %remiums
-
7/23/2019 Automation Justification
11/11
Application Description
Proposal 10xxx
Page 9 of 9The in'or$ation contained herein is proprietar% and con'idential and should not e shared outside *nic+na$e*
10/21/2015 - 21:23:14
Financial Analysis(continued)
-/ F/R +US /.ER (RESE- $ I/-
%a!ba'# 0:00 0:00 0:00 0:00 0:00 0:00 0:00
$al'ulation .etail 0:18*6 0:00 0:00 0:00 0:00 0:00 0:00
ormula $e'#s 0
(Should = 0 ) 0
0
(0)
7Y rr53* 5:0816
; 100:00> 100:00> 100:00> 100:00> 100:00> 100:00> 100:00>