Automation Days 2015 Workshop Technology/Drives · Challenges for machine builders Increasing...
Transcript of Automation Days 2015 Workshop Technology/Drives · Challenges for machine builders Increasing...
Workshop Technology/DrivesAutomation Days 2015
Workshop Technology/Drives
Restricted / © Siemens AG 2015. All Rights Reserved.
Challenges for machine builders
Increasing production speeds
Increasing production accuracy
More monitoring and extensive control options inclusive more sensor systems
Flexible production: e.g. easy & individual format change
Replacement of mechanical solutions thru electronic
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Increased complexity and efforts
Program
Time-Based IO- Input
dien
ce
ence
- Output
Control of Motion in PLC- Different types of motion
Possible Sol tions ons
from
aud
stio
ns to
aud
ie
- Possible Solutions- EPOS vs TO- TIA Selection Tool Q
uest
i
Que
s
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Challenges for machine builders
SIMATIC Technology
The smart solution for demanding tasks!g
Live-DemoRestricted / © Siemens AG 2015. All Rights Reserved.
Live-Demo
Time-based IOExample for „precise switching“
START! Switch ON!
Goal:Switch ON allSwitch ON all
4 latern exactlyat 19:00
„Switch ON at 19:00“
Transmitmessage!
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Time-based IOExample for “precise detecting”
Now it is your turn:
Observe the light in the rack and press your button as fast as you can!y
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Basic principle: “Precise detecting”
Light barrierGoal: Calculation of the speed ofmoving objects Light barrier
ttSignal of
light barrier
Programcycle OB1
tRefresh stateof inputs
Signal oflight barrier
Programcycle OB1
tRefresh stateof inputs
cycle OB1
Detectedsignal
t
t
cycle OB1
Detectedsignal
t
t
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“Precise detecting” based on Time-based IO
Light barrierNow with Time-based IO
Detection of signal changes withti t
Light barrier
Signal oft
time stamps Information available in the next
program cycle
Signal oft
Signal ofLight barrier
Programcycle OB1
Result:t
Signal ofLight barrier
Programcycle OB1
t
cycle OB1
Detectedsignal
Evaluation in thenext program cycle
tt
t
High-precision results… application examples: Product detection
cycle OB1
Detectedsignal
Evaluation in thenext program cycle
tt
t
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Measuring input
Accurate reaction based on Time-based IO
Light barrierGoal: accurate control of the ejector
EjectorLight barrier Ejector
Si l f
v
Si l f
vs
tSignal oflight barrier
Ejector
t
µs-precise reaction
Signal ofLight barrier
Ejector
t
t
Ejector
Program
tt3 t4
t1 t2
µ p… application examples: Ejecting Dosing
Ejector
Program
tt3 t4
t1 t2
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executiont Output cam executiont
Time-based IO in distributed I/Os
ET 200SP CM 4 x IO link Up to 4 IO link signals with time stamps
ET 200SP TM Ti DIDQ 10 24VET 200SP TM Timer DIDQ 10x24V 4 inputs 6 outputs
ET 200MP TM Timer DIDQ 16x24V 8 inputs and 16 outputs Up to 16 channels configurable with time
stamps
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stamps
Requirement: isochronous real time communication (IRT) actually usable in distributed I/O stations (ET 200) only!
Use in central structure planned for the future.
Question to the audience
Which SIMATIC CPU supports Time based IO?1511 1515 1517
1510 SP
?1513 15161512 SP 15181513 15161512 SP
ET 200SPOpen Controller ! EACH SIMATIC S7-1500
1518
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Open Controller !
Time-based IO summary
Hi h i i
Added values by Time-based IO
High-precision… independent of transfer times and the cycletime of the user program
Load reduction for PLC and bus systemLoad reduction for PLC and bus system… for increased performance and bigger quantitystructures of I/Os
Reduction of module varietyReduction of module variety… for different applications instead of specificfunction modules (FMs)
Scalability
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y… fitting to the size of the application
Why Motion Control within the PLC?
Mechanical Solution
CammingCouplingMain drive OutputcamGearboxGearbox
Motion Integrated& drive systemsare replacing mechanical p gcomponents
Modular machineconcepts
Less wear
Higher flexibility
Better dynamic
Less wear
ON / OFF
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Motion Controller Easy maintenance
What is Motion? Speed Control
Interpolation Handling
2)
Camming
DistributedMotion
2)
Func
tiona
lity
1)
1)• Pumps, fans, mixers
Gearing(relative)
Output cams
Gearing(absolut)
abs.
rel.
otio
n C
ontr
ol
1)
1)
S d
Positioning
Measuring input
Mo 1)
• Conveyors
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Speed
What is Motion? Position Control
Interpolation Handling
2)
• Hoists, Lifts
Camming
DistributedMotion
2)
Func
tiona
lity
1)
1)
Gearing(relative)
Output cams
Gearing(absolut)
abs.
rel.
otio
n C
ontr
ol
1)
1)
• Linear motions
S d
Positioning
Measuring input
Mo 1)
• Feeders palletizers
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Speed Feeders, palletizers
What is Motion? Output cams & Measuring Inputs
Interpolation Handling
2)
Camming
DistributedMotion
2)
Func
tiona
lity
1)
1)
Gearing(relative)
Measuring
Gearing(absolut)
abs.
rel.
otio
n C
ontr
ol
1)
1)
S d
Positioning
ginput
Output cams
Mo 1)
S1 S2
S3 S4
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Speed
What is Motion? Gearing
Interpolation Handling
2)
Camming
DistributedMotion
2)
Func
tiona
lity
1)
1)
Gearing(relative)
Output cams
Gearing(absolut)
abs.
rel.
otio
n C
ontr
ol
1)
1)
S d
Positioning
Measuring input
Mo 1)
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Speed
What is Motion? Relative Gearing
Scope 1No absolute position relation
Scope 2Gear in during standstill
Scope 3Flying coupling of axis
with non time-critical gear inwith non time critical gear in
Application example:• Longitudinal cutter
Application example:• Hoists, lifts
Application example:• Superimposed operations
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Longitudinal cutter• Conveyors
Hoists, lifts• Handling based on several axis• Portals
Superimposed operations• Simple “flying saw” applications
without external encoder
What is Motion?Absolute gearing
Interpolation Handling
2)
Paper
Camming
DistributedMotion
2)
Func
tiona
lity
1)
1)
Gearing(relative)
Output cams
Gearing(absolut)
abs.
rel.
otio
n C
ontr
ol
1)
1)
S d
Positioning
Measuring input
Mo 1)
Print mark correction
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Speed
What is Motion?Camming
Interpolation Handling
2)
Camming
DistributedMotion
2)
Func
tiona
lity
1)
1)
Gearing(relative)
Output cams
Gearing(absolut)
abs.
rel.
otio
n C
ontr
ol
1)
1)
• Rotary knife
S d
Positioning
Measuring input
Mo 1)
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Speed
What is Motion?Interpolation
Interpolation Handling
2)
Camming
DistributedMotion
2)
Func
tiona
lity
1)
1)• Deltapickers
Gearing(relative)
Output cams
Gearing(absolut)
abs.
rel.
otio
n C
ontr
ol
1)
1)
S d
Positioning
Measuring input
Mo 1)
• Milling, CNC Machining
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Speed
When use the different motion solutions?
Dedicated
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When use the different motion solutions?
Motion technology for multiple drives in a separate controller.
Stand-alone or with a PLC as “HigherStand alone or with a PLC as HigherLevel Control”
Dedicated
SimotionSinumerikFM
Motion Control in extra Controller
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C C
When use the different motion solutions?
Motion Control in intelligent drives
DedicatedMotion technology in the driveControl from PLC
EPOS
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Masterdrive technology cardsSinamics S DCB library
When use the different motion solutions?
Motion Control with PLC
Dedicated
Motion Technology in PLCControl from PLC
S7 1200 / S7 1500 T h l bj t
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S7-1200 / S7-1500 Technology objects
When use the different motion solutions?
Motion Control in intelligent drivesMotion Control with S7-1500 / S7-1200
Dedicated
Motion Control in extra Controller
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C C
When use the different motion solutions? Motion solution vs Motion Technology
Interpolation Handling
2)
Siemens Solution
2)
Camming
DistributedMotion
2)
Func
tiona
lity
1)
1)
ario
us
2)
Gearing(relative)
Output cams
Gearing(absolut)
abs.
rel.
otio
n C
ontr
ol
1)
1)
SIM
OTI
ON
SIN
UM
ERIK
DC
B
Va
CPU
CPU
1)
S d
Positioning
Output camsMeasuring input
Mo 1) D
EPO
S300T
-C
S7-
1200
1500
T-C
S7-1
500
S7-1
500
1)
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Speed
1) Planned for V142) Planned for higher V14
Legend:
TO TO
When use the different motion solutions? When to think of a dedicated solution.
Interpolation Handling
Siemens Solution
2)
Is the customer in a specific industry likeCNC or printing. Does the machine match an
available 80% solution like Vertical Filler?
Camming
DistributedMotion
Func
tiona
lity
ario
us
2)
Does the application need interpolation, cammingor absolute gearing? Are there high demands on
Gearing(relative)
Output cams
Gearing(absolut)
abs.
rel.
otio
n C
ontr
ol
SIM
OTI
ON
SIN
UM
ERIK
DC
B
Va
CPU
CPU
1)
g g gthe motion ?
Does the customer already have experience with
S d
Positioning
Output camsMeasuring input
Mo D
EPO
S300T
-C
S7-
1200
1500
T-C
S7-1
500
S7-1
500
1)Does the customer already have experience with
Simotion or Sinumerik?
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Speed
1) Planned for V142) Planned for higher V14
Legend:
TO TO
Contact the APC for more information or assistance.
When use the different motion solutions?When think of decentralized solutions (not including EPOS)
Interpolation Handling
2)
Siemens Solution
2)
Application with a lot of basic motion solutions and a few advanced motion
solution
Camming
DistributedMotion
2)
Func
tiona
lity
1)
1)
ario
us
2)
Machine in series production
Gearing(relative)
Output cams
Gearing(absolut)
abs.
rel.
otio
n C
ontr
ol
1)
1)
SIM
OTI
ON
SIN
UM
ERIK
DC
B
Va
CPU
CPU
1)
Solution to a specific control-based
S d
Positioning
Output camsMeasuring input
Mo 1) D
EPO
S300T
-C
S7-
1200
1500
T-C
S7-1
500
S7-1
500
1) problem e.g. Winders, distributed load
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Speed
1) Planned for V142) Planned for higher V14
Legend:
TO TO
Contact the APC for more information or assistance. Contact the APC for more information or assistance.
When use the different motion solutions?S7-technology or EPOS
Interpolation Handling
Siemens Solution
Camming
DistributedMotion
Func
tiona
lity
Gearing(relative)
Output cams
Gearing(absolut)
abs.
rel.
otio
n C
ontr
ol
S d
Positioning
Output camsMeasuring input
Mo
EPO
S
S7-
1200
S7-1
500
S7-1
500
1)
Restricted / © Siemens AG 2015. All Rights Reserved.Centralized Decentralized Dedicated
Speed
1) Planned for V142) Planned for higher V14
Legend:
TO TO
Decentralized solutionDrive Library + EPOS
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Centralized SolutionTechnology Objects
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Compare Solutions
PLC Bl kFB SINA SPEED
CentralMotion Control with SIMATIC S7-1500 (TO)
DecentralMotion Control with SINAMICS G/S (FB)
Technology object (TO)Axis behaviour
PLCopen BlocksMotion instructions
FB SINA_SPEED
FB SINA_POS (EPos)
Axis behaviour
Interpolation
OB MC-Interpolator (OB92)Interpolator
OB MC-Servo (OB91)Position controller
( )Position controller
Speed / Positioning axis Speed / Positioning axis
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Ready to use programm blocks (FB/PLCopen) for both solutions
Advantages of both solutions
Decentral CentralLow PLC load and very high numbers of axis feasible
Extensive drive diagnostics and messages
Harmonized Standard-FBs with intuitive interface
Additional drive integrated functions feasible
(monitoring and compensation functions)
Axis behavior and dynamics instantaneously NOT changeableAxis behavior and dynamics instantaneously NOT changeable
Highest usability and engineering efficiency without special drive
technology knowledgetechnology knowledge
Extensive drive & technology diagnostics and messages
Axis behavior and dynamics instantaneously changeable
Motion programming with PLC-Open Standard
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Higher PLC load
System LoadNumber of Axes
DecentralMotion Control with SINAMICS G/S (FB)
CentralMotion Control with SIMATIC S7-1500 (TO)
How many TO axis can be calculatedHow many EPos axis can be controlled How many TO axis can be calculatedin maximum by S7-1500 (FW1.6)?
How many EPos axis can be controlledin maximum by S7-1500?
Number of I/O Devices depending onPROFINET RT-Communication:S7-1511/13: 128 Drive CUs *)S7-1515/16: 256 Drive CUs *)
Whi h d i it bl ?Whi h PLC it bl ?
S7 1515/16: 256 Drive CUs )
S7-1517/18: 512 Drive CUs *)
15111513 1515 1516 15171518
1512 SP
1510 SP
Which drives are suitable?
Every drive with PROFIdrive oranalog interface, especiallySINAMICS G/S.
Which PLCs are suitable?
Every PLC including PROFINET–Controller or PROFIBUS-Master interface, especially SIMATIC PLCs.(S7-300, S7-400, S7-1200, S7-1500).
Restricted / © Siemens AG 2015. All Rights Reserved.
The number of axis is the elementary factor
( )
*) Note: Each SINAMICS S120 CU320-2 operates with up to 6 axis (Multiaxissystem)
Cost of componentsApplication example for 6 positioning axis:
DecentralCPU Type Number of axis Central
CPU Type
S7-1511 1 up to 6 S7-1511/13
S7 1511 7 up to 30 S7 1515/16
Decentral
EPos
Central
TO
Decentral Central
S7-1511 7 up to 30 S7-1515/16
S7-1511 31 up to 96 S7-1517
S7-1511 97 up to 128 S7-1518
S7-1515 129 up to 256 ---
EPos TO
SIMATICS7-15xx
SIMATICS7-15xx
Pcs. HardwareL-Price/Piece[EUR]
L-Price/Piece[EUR]
Hardware Pcs..
1xS7-1511
1PN6ES7510-1AK00-0AB0
S7-1511
1PN6ES7510-1AK00-0AB0
1x
6x PM240-2 PM240-2 6x
SINAMICSG120
CU250S-2 PN&
Extended FunctionsSAFETY& EPOS
SINAMICSG120
CU250S-2 PN&
Extended FunctionsSAFETY
6x 06SL3210-1PB13-8AL0 0
6SL3210-1PB13-8AL06x
6xCU250S-2
PN6SL3246-0BA22-1FA0
CU250S-2 PN6SL3246-0BA22-1FA0
6x
6xEPOS & Safety Lizenz6SL3054-4AG00-2AA0-Z E01 +
F01
SafetyLizenz
6SL3054-4AG00-2AA0-ZF01
6x
Ʃ 6- Axis Ʃ 6- Axis
& EPOS
EPos position controller: 8ms TO position controller: 8ms
Restricted / © Siemens AG 2015. All Rights Reserved.
The customer and the application determine the best applicable configuration
Cost of componentsApplication example for 8 positioning axis:
Decentral
EPos
Central
TO
DecentralCPU Type Number of axis Central
CPU Type
S7-1511 1 up to 6 S7-1511/13
S7 1511 7 up to 30 S7 1515/16EPos TO
SIMATICS7-15xx
SIMATICS7-15xx
Decentral Central
S7-1511 7 up to 30 S7-1515/16
S7-1511 31 up to 96 S7-1517
S7-1511 97 up to128 S7-1518
S7-1515 129 up to256 ---
SINAMICSG120
CU250S-2 PN&
Extended FunctionsSAFETY& EPOS
SINAMICSG120
CU250S-2 PN&
Extended FunctionsSAFETY
Pcs. HardwareL-PricePiece[EUR]
L-Price/Piece[EUR]
Hardware Pcs..
1xS7-1511
1PN6ES7510-1AK00-0AB0
S7-1515
2PN6ES7515-2AM00-0AB0
1x
8x PM240-2 PM240-2 8x
EPos position controller: 8ms TO position controller: 8ms
& EPOS 8x 06SL3210-1PB13-8AL0 0
6SL3210-1PB13-8AL08x
8xCU250S-2
PN6SL3246-0BA22-1FA0
CU250S-2 PN6SL3246-0BA22-1FA0
8x
8xEPOS & Safety Lizenz6SL3054-4AG00-2AA0-Z E01 +
F01
SafetyLizenz
6SL3054-4AG00-2AA0-ZF01
8x
Ʃ 8- Axis Ʃ 8- Axis
Restricted / © Siemens AG 2015. All Rights Reserved.
The customer and the application determine the best applicable configuration
PerformanceAccuracy and Dynamics
Positioningaccuracy
> 1°
Positioningaccuracy
< 1°
Positioningdynamic
low(Movement cycle > 1s)
Positioningdynamicmedium
(Movement cycle < 1s)
Positioningdynamic
high(Movement cycle < 100ms)
G110M G120CG110M, G120C
G120 CU240B/E-2
G120D CU240D-2
G120 CU250S-2
S110entr
al (T
O)
S110
S120
G110M, G120C
G120 CU240B/D/E-2EPos
)C
e
G120 CU250D-2
G120D CU250S-2
S110
S120Dec
entr
al(E
Restricted / © Siemens AG 2015. All Rights Reserved.
Technology Objects offer new possibilities for price sensitive positioning applicationsIsochronous communication Technically feasible / recommended
NON isochronous communication Technically NOT feasible / recommendedRestricted recommended, because ofrange limitations or overdimensionLegend:
Optimal SolutionWhat to consider
Customer has experiencewith PLC or Drives?
Possible configurationsuitable for application?
Price of components?
For further information: contact APC/SSS
Restricted / © Siemens AG 2015. All Rights Reserved.
Motion Control with SIMATIC S7-1500
Realization of gearing based onRealization of gearing based on
• Technology Object Positioning• Basic Positioner with
SINA_POS
Live DemoRestricted / © Siemens AG 2015. All Rights Reserved.
Live-Demo
Motion Control with SIMATIC S7-1500
Scalability in amount of axis
Identical Motion Control functionality in each PLC
Scalability in amount of axis
1511 1513 1515 1516
1512 SP1510 SP
Restricted / © Siemens AG 2015. All Rights Reserved.
1511 1513 1515 1516 15171518ET 200SP Open Controller
TIA Selection Tool
1. Click: New device2. Click: SIMATIC S7
3. Click: SIMATIC S7-1500
11
2
3
4. Click: Setup device
5. Activate:Motion Integrated
6 S l t
789
1
47 Cli k C fi
6. Select:- Type of axis- Number of axis- Motion cycle time
Application specificPLC load due to
Motion Integrated 7. Click: Configure
5
6
8. Select: Type of CPU
9. Drag&Drop the chosen CPU onto the rack
Motion IntegratedAttention: This is a mistake
in the pre-version!This should be 188,8 s
Restricted / © Siemens AG 2015. All Rights Reserved.
610. Click: Project view
10 11. Click: LimitsNEW Version available in April 2015!
Motion Control with SIMATIC S7-1500
Dimensioning of a PLC withTIA Selection Tool
Live DemoRestricted / © Siemens AG 2015. All Rights Reserved.
Live-Demo
Technology Object Interfaces for the control of drives
S7-1200 S7-1500
U/IU/I
Analog Signal
Puls Train OutputPTO
(in the future)
Analog Signal
Puls Train Output
PTO
Usable drive types SINAMICSyp
Standard frequency converter,servo converter SINAMICS G/S
Standard frequency converter,servo converter Every SINAMICSAnalog Signal U/I
Restricted / © Siemens AG 2015. All Rights Reserved.
Step drives,servo converter SINAMICS V60, V90, S110Puls Train Output
Unique Selling Point (USP): S7-1500 Motion Control & Safety
Principle within S7-1500
MC-Programm
TechnologyObject
Safety Programm What happens, if the safety program controls the drive
with an operation that conflicts with the TO?
Standard Telegramm Safety Telegramm
Object
MC OBsSafety OB TO always reacts in the right way!
Motion Control and Safety in parallel
Standard Telegramm Safety Telegramm Motion Control and Safety in parallel… across the complete systemfrom the PLC down to the drive
Restricted / © Siemens AG 2015. All Rights Reserved.
Outlook: Motion Integrated within the S7-1500/1500T Portfolio
Interpolation Handling
2)
S7-1511 S7-1513 S7-1515 S7-1516 S7-1517 S7-1518
TechnologyPLC
S7-15xxT, S7-15xxTF
Camming
DistributedMotion 1) 1)1) 1)1)
2)
Func
tiona
lity
1)
1)
1)
Standard
Gearing(relative)
Output cams
Gearing(absolut)
abs.
rel.
otio
n C
ontr
ol
1)
1)
StandardPLC
S7-15xx, S7-15xxF
S d
Positioning
Output camsMeasuring input
Mo 1)
Restricted / © Siemens AG 2015. All Rights Reserved.
Speed
1) Planned for V14 Price / Performance / Number of axis2) Planned for higher V14Legend:
Motion Control with SIMATIC S7-1500Integration of SINAMICS in TIA Portal
SINAMICS G110M, G120x via Startdrive
Fast & Easy network and
SINAMICS S120via Starter and GSD-File
S7 1500 Motion Control with
Commisioning wizards
Fast & Easy network andHW configuration
PROFINET IRT communication & DSC*)
S7-1500 Motion Control withSINAMICS S120 usable
Library concept for drives
System diagnosis for drives
Automatic generationof GSD Files in Starter
System diagnosis for drives
2. Generate GSD-File
1. Configure driveIdentical Look & Feel forSIMATIC & SINAMICS
y p of GSD-Files in Starter*) Dynamic Servo Control
Restricted / © Siemens AG 2015. All Rights Reserved.
3. Import GSD-File in TIA PortalHMI direct access
Overview of the drive types
P i iti i
BenefitDrive type Example Disadvantage
Servo drives + servomotors
• Precise positioning• High dynamic• Precise even at low speed
• High motor price
• Low motor price• Robust
Frequency converters + induction motors
• Turbulent behaviorat low speeds
• Separate fan necessaryfor low speeds
• Big motor size• Big motor size
Restricted / © Siemens AG 2015. All Rights Reserved.
Thank you for your attention!
Team Technology
Automation Days 2015
Application Center / Simatic System [email protected]
Restricted / © Siemens AG 2015. All Rights Reserved.
y @