Automation and Drives Safety at Work AS-i SIGNUM Extension Plug Low Voltage Switchgear Burns 08.2004...

Automation and Drives

Safety at Work

AS-i SIGNUM

Extension Plug

Low Voltage Switchgear

SIMATIC Practice Week Atlanta August 2004 Burns 08.2004 1

Master Configuration

K60 ATEX

Analogue modules

Analyser

Technical Data

AS-i Extension Plug

Duplication of the length per AS-Interface segment from 100 to 200 meters

Considerable reduction of the costs for the network infrastructure for large networks

Allows in combination with repeater a max. AS-Interface network up to 600m (if the master is located in the middle of the network)

Extension of the range of applications and greater freedom in plant design by doubling the AS-Interface segment

Easy monitoring by integrated under voltage detection

Extension Plug

Now 200m instead of 100m !!!

Order-Nr.:Extension Plug: 3RK1901-1MX00M12 branch: 3RX9801-0AA00

Start of delivery: 05/2004


Safety at Work

AS-i SIGNUM

Extension Plug




K60 ATEX

Analogue modules

Analyser

Technical Data

AS-i Extension Plug

Extension Plug

Function of the Extension Plug

Ordering data

To build a AS-Interface segment longer than 100 m up to 200 m install the extension plug at that point in the network which is most distant to the AS-Interface power supply. It is not necessary to locate this point exactly, as it is sufficient to install the extension plug close to this point (approx. 10 m). Using the extension plug you may build AS-Interface networks in any topology (line, star,tree). You always need just one extension plug per segment even if you use star or tree structure.

Depending on the length of a AS-Interface segment and the needed current (depending on the number of connected slaves) you have to consider the voltage drop along the AS-Interface cable. The extension plug is equipped with a under voltage detection for easy monitoring of the AS-Interface voltage. A green LED flashes if the AS-Interface voltage is too low.

The extension plug has a M12 connection and can be easily connected via the AS-Interface M12 branch 3RX9801-0AA00 in degree of protection IP67.


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AS-i SIGNUM

Extension Plug




K60 ATEX

Analogue modules

Analyser

Technical Data

AS-i Extension Plug

Extension Plug

200m AS-Interface network with Extension Plug

Easy and cost-effective configuration of AS-Interface segments up to 200 m

Larger dimension without repeater and additional power supply(= reduction of the costs for the network infrastructure)

Configuration in any topology (star, tree, line)


Safety at Work

AS-i SIGNUM

Extension Plug




K60 ATEX

Analogue modules

Analyser

Technical Data

AS-i Extension Plug

Extension Plug

Maximum net expansion with combination of Extension Plug und Repeater

The maximum possible network dimension can be extended by using repeater in combination with the extension plug

Please note that if using the repeater in combination with the extension plug it is not allowed to connect repeaters in series. Therefore, the maximum distance Master Slave is400 m and the absolute maximum distance is 600 m (if the master is located in the middle of the network).

It is possible to connect repeaters in parallel to realize a star topology, each branch with up to 200 m


Safety at Work

AS-i SIGNUM

Extension Plug




K60 ATEX

Analogue modules

Analyser

Technical Data

Compact Module K60 for use in explosive atmosphere (ATEX)

Type 4 Inputs/4 OutputsIdentification II 3D T75°C IP65X

Type 4 Inputs Identification II 3D T60°C IP65X

There are special conditions to consider for safe operation !!!

Particularly the module has to be protected against mechanical damage by means of suitable protective measures. Further conditions see next page under „special conditions for safe operation“.

K60 ATEX

Order-Nr.:4E/4A: 3RK1400-1DQ05-0AA3 4E: 3RK1200-0CQ05-0AA3

There are two types of K60 available to use in explosive environment in zone 22 according to classification II 3D (dust atmosphere, non-conductive dust)


Safety at Work

AS-i SIGNUM

Extension Plug




K60 ATEX

Analogue modules

Analyser

Technical Data

K60 ATEX

The following safety and commissioning instructions must be observed:

Manufacturer: Siemens AG A&D CD, Werner-von-Siemens-Str. 48, D-92220 Amberg, GermanyConformance with the 94/9/EG (ATEX) guidelines is proved by compliance with the EN 50281-1-1 und EN 60947-5-2 standards.

Intended application:

Application in explosive environment zone 22 in accordance with device group II, category 3D (dust atmosphere, non-conductive dust)Shock resistance: 1 Joule

Special conditions for safe operation:

The module must be protected against mechanical damage by means of suitable protective measures.

All M12 connecters are to be secured against illegal opening through a safety clip in such way that disconnecting the connector is not possible manually but only destroying the safety clip. Suitable safety clips are available from Binder GmbH + Co., Elektrische Bauelemente KG, P.O. Box 1152, 74148 Neckarsulm, Germany, Phone: +49/7132/325-0, Fax +49/7132/325-150, [email protected] , item no. 16-0977-000.

After addressing the module the addressing socket has to be covered with sealing cap 3RK1901-1KA01 (manipulation proof design) in such manner that the cap cannot be removed manually.

Addressing of the module by means of 3RK1904-2AB01 addressing device is only permissible outside EX zone 22.

K60 4E module ATEX

3RK1200-0CQ05-0AA3

with safety clip

and manipulation proof sealing cap

Compact Module K60 for use in explosive atmosphere (ATEX)


Safety at Work

AS-i SIGNUM

Extension Plug




K60 ATEX

Analogue modules

Analyser

Technical Data

New AS-Interface Analog Module (profile 7.3)

Analog modules with 4 Inputs

Fast Analog Value Measurement:

new modules up to 4 analog Inputs more analog signals can be connected

with one single module established K60 housing preprocessing of the analog values by the

AS-i master

modules with two inputs can be changed over to just one used input

the change over is done via a M12-bridge-connector using just one input the conversion

and transmission time is reducedto one third

conversion and transmission timeto the AS-I master

1 (used) input: 29 ... 95 ms 2 (used) inputs: 136 ... 235 ms

Order-Nr.:current measurement: 3RK1207-1BQ44-0AA3voltage measurement: 3RK1207-2BQ44-0AA3thermal resistance: 3RK1207-3BQ44-0AA3

Order-Nr.:current 3RK1207-1BQ40-0AA3voltage 3RK1207-2BQ40-0AA3thermal resistance 3RK1207-3BQ40-0AA3

M12-bridge-connector 3RK1901-1AA00

Analogue Modules


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AS-i SIGNUM

Extension Plug




K60 ATEX

Analogue modules

Analyser

Technical Data

ASI Diagnostics made easyASI Analyzer


Safety at Work

AS-i SIGNUM

Extension Plug




K60 ATEX

Analogue modules

Analyser

Technical Data

Diagnostics with AS-Interface

Lifetime of Installation

CommissioningOperation /

MaintenanceFault

Requirement

Fast fault repairDocumentationVerification of function and qualityTest protocols for release

Preventive diagnosticsIdentification of failed componentVerification of qualityMinimisation of service time

Fast fault repair Cause of faultVerification of functionDocumentation

Solution

AS-InterfaceAnalyser

The AS-Interface analyser allows a complete diagnosis of AS-Interface networks during the whole lifetime of the installation. It is the ideal supplement for local diagnostics.

System Functions


Safety at Work

AS-i SIGNUM

Extension Plug




K60 ATEX

Analogue modules

Analyser

Technical Data

Parasitic inductions on AS-interface

MASTER

Slave

SlaveSlaveEMC

CONTACTINGFAULT IN COMMISSIONINGSlave

Defective Frames can not be detected by analysis of the

physical layer High fault tolerance of AS-interface compensates those faults Analyser makes preventive diagnostics possible


Safety at Work

AS-i SIGNUM

Extension Plug




K60 ATEX

Analogue modules

Analyser

Technical Data

Principle of function - ANALYSER

MASTER

Slave

An

aly

se

r

SlaveSlave

PC

RECORD COMMUNICATION:

Interpretation Record Represent Document Observe


Safety at Work

AS-i SIGNUM

Extension Plug




K60 ATEX

Analogue modules

Analyser

Technical Data

Modes

TRACESTATISTICS

ONLINE ANALYSIS Simple Overview Statistic Analysis of Failures Overview of available Slaves Representation of Slave Data

and IDs

DETAILED Analysis Setting trigger conditions Observe Communication on these conditions Start the communication record Detailed Analysis of failures with trace filters

„Complete Installation does not work correctly-WHAT IS THE REASON?“

„SIMON with sporadic E-STOPS

- WHY?“


Safety at Work

AS-i SIGNUM

Extension Plug




K60 ATEX

Analogue modules

Analyser

Technical Data

Statistic mode: network overview

The error rate of available slaves is represented in a simple traffic light function:

< 1% Faults per second1..5 % Faults per second> 5 % Faults per secondSlave not projected but present


Safety at Work

AS-i SIGNUM

Extension Plug




K60 ATEX

Analogue modules

Analyser

Technical Data

Statistic mode: network overview with hold time

Same look and functionality as

network overview

Adjustable hold time for faults

After this hold time, the error

rate is evaluated again

Changes in the system are

immediately visible


Safety at Work

AS-i SIGNUM

Extension Plug




K60 ATEX

Analogue modules

Analyser

Technical Data

Satistic mode: data

All data actually transferred over the network is displayed Representation without PLC/Host possible Outputs displayed as process image or as AS-Interface level


Safety at Work

AS-i SIGNUM

Extension Plug




K60 ATEX

Analogue modules

Analyser

Technical Data

Statistic mode: configuration

The I/O- and ID-Codes of the slaves are represented


Safety at Work

AS-i SIGNUM

Extension Plug




K60 ATEX

Analogue modules

Analyser

Technical Data

Statistic mode: advanced statistics

The data of the overview function is represented numerically here.


Safety at Work

AS-i SIGNUM

Extension Plug




K60 ATEX

Analogue modules

Analyser

Technical Data

TRACE mode: Procedure

Enter trigger conditions

Enter Record filter

Offline Supervision of the system

RECORDING

ANALYSIS

Download Trace on PC

Enter View-Filter


Safety at Work

AS-i SIGNUM

Extension Plug




K60 ATEX

Analogue modules

Analyser

Technical Data

Trace mode: trigger conditions

Initiating slave

Initiating TriggerProtocol

Trigger LevelsInitiatingdata

Number of trigger conditionsbefore the next trigger level is activated


Safety at Work

AS-i SIGNUM

Extension Plug




K60 ATEX

Analogue modules

Analyser

Technical Data

Trace mode: recording

Recording is started independently from the PC. Recording can be analysed offline exactly with extensive view filters. The trigger position (start of recording) is variable


Safety at Work

AS-i SIGNUM

Extension Plug




K60 ATEX

Analogue modules

Analyser

Technical Data

Test Protocols

All data of the online statistics can be printed out as Test protocol sheets

The qualitiy of AS-Interface networks can thereby be documented

This allows a verification of the system state for releases or maintenance


Safety at Work

AS-i SIGNUM

Extension Plug




K60 ATEX

Analogue modules

Analyser

Technical Data

Advantages / Benefits

The AS-interface analyser allows preventive inspections and therefore maintenance time and down time is reduced considerablyFast fault repair is rendered possible by the intuitive representation in the statistical modeSimple and comfortable use makes diagnostics of AS-interface networks possible without a specialistInspection sheets give a verification of the state and quality of the system for service and releaseRecorded test protocol sheets make remote diagnostics easier by Technical Assistance. Furthermore, any settings of the analyser can be sent in one file per e-mail, whereby outstanding remote diagnostics are achievedNumerous view filters and trigger functions with physical inputs and outputs make a detailed analysis possibleProcess Data is visible online and commissionings are thereby accelerated, as it is possible to commission independently of host


Safety at Work

AS-i SIGNUM

Extension Plug




K60 ATEX

Analogue modules

Analyser

Technical Data

Technical Data

Interfaces AS-InterfaceRS 232 for interconnection with PC Trigger input (24 V)Trigger output (TTL)

Displays / LEDs LED green (power)Supply voltage OK

LED green (serial active)RS232 interface in operation

LED green/red (test)Test mode Message buffer

256,000 AS-Interface-messagesRated operationalcurrent about 70 mA out of AS-InterfaceRated insulationvoltage > 500 VEMC according to EN50081-2, EN61000-6-2Ambient air temperature 0°C … +55°CStorage temperature -25°C … +70°CAS-Interface-specification V2.1


Safety at Work

AS-i SIGNUM

Extension Plug




K60 ATEX

Analogue modules

Analyser

Technical Data

Schedule / Ordering data

AS-INTERFACE ANALYSER:

RS232-cable for interconnection with PCDiagnostics software (CD-ROM)

Order number: 3RK1904-3AB00List price: $1750.00

ACCESSORIES:

AS-Interface branch M123RX9801-0AA00List Price: $13.20

Cable plug M12 (5m)3RX1672List Price $15.60

Automation and Drives Safety at Work AS-i SIGNUM Extension Plug Low Voltage Switchgear Burns 08.2004...

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