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Automation and Drives

A&D SD SM1,Oct/02 1Product Presentation, Smoke Extraction Motors

Standard Drives

Product Presentation

Smoke ExtractionMotors

Low-voltage motors for applications in smokeand heat extraction equipment in compliance

with EN 12101-3 from 06/02



Standard Drives

Latest information on the Standard

In June 2002, DIN EN12101-3 was officially created from prEN12101-3 (finally).

The “pr” - standing for provisional - can now be omitted.



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Uses/application examples Smoke extraction motors

Smoke extraction motors are mainly used in buildings or building structures, where smoke monitoring and evacuation is required due to the design and layout - for example:

– airports – theaters, cinemas, discotheques – shopping malls – enclosed parking houses – stairwells– tunnels– industrial facilities– warehouses



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Function of smoke extraction motors

These motors have a twin function:

Normal operation (where there is no fire):– ventilation and / or extraction

Under fault conditions (i.e. when there is a fire):– keep emergency exits and access routes free of smoke– make firefighting easier by creating a smoke-free layer – prevent / delay fire spreading– protect equipment and devices– minimize / reduce the heat stressing of components and

equipment– reduce the damage caused by fire as a result of products from

thermal decomposition and hot gases



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Creating smoke extraction motors (1)

Connection system:– connecting cables– cover plate

Winding and insulation system:– insulating sheet materials– winding wires– impregnation

The rotating electrical field

is guaranteed

Special product measures (technical):



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Special product measures (technical):

Shaft rotation,

the fan impeller moves

air/smoke.

Motor frame and bearing endshield:– mechanical ruggedness– air gap

Bearing system:– ball bearings – bearing clearance– lubricant



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Creating the smoke extraction motors (3)

Acceptance procedure at the Technical University ofMunich, Dachau office (Hr. Zitzelsberger) in compliance with prEN12101-3 (fr. 02.´99)

The motor series were accepted in accordance with the specifications in the Standard.

The test conditions were especially stringent as the measurements were made with a constant motor load and without fan impeller.

Temperature / time requirements according to prEN12101-3(from 02.99):– 200° Celsius 120 min.– 300° Celsius 60 min.– 400° Celsius 120min.



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Acceptance by the Technical University of Munich, Dachau office



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Product range, smoke extraction motors (1)F200 / F300 / F400Force-ventilated (totally-enclosed fan cooled) motors 1PP7, 1PP5. 1PP6Self-ventilated (totally-enclosed fan cooled) motors 1LA7, 1LA5, 1LA6, 1LG6Degree of protection IP 55 – 50 Hz – cooling type IC 411

F200 F300 F200 F300 F200 F300200°C 300°C 200°C 300°C 200°C 300°C

2 h 2 h 2 h 2 h 2 h 2 h

Frame P P Psize (KW) (KW) (KW)

1PP7 080 80 M 0,75 x x 0,55 x x 0,37 x x1PP7 083 80 M 1,1 x x 0,75 x x 0,55 x x1PP7 090 90 S 1,5 x x 1,1 x x 0,75 x x1PP7 096 90 M 2,2 x x 1,5 x x 1,1 x x1PP7 106 100 L 3 x x 2,2 x x 1,5 x x1PP7 107 100 L - 3 x x -1PP7 113 112 M 4 x x 4 x x 2,2 x x1PP7 130 132 S 5,5 x x 5,5 x x 3 x x1PP7 131 132 S 7,5 x x - -1PP7 133 132 M - 7,5 x x 4 x x1PP7 134 132 M - - 5,5 x x1PP7 163 160 M 11 x x 11 x x 7,5 x x1PP7 164 160 M 15 x x - -1PP7 166 160 L 18,5 x x 15 x x 11 x x1PP5 183 180 M 22 x x 18,5 x x -1PP5 186 180 L - 22 x x 15 x x1PP5 206 200 L 30 x x - 18,5 x x1PP5 207 200 L 37 x x 30 x x 22 x x1PP5 220 225 S - 37 x x -1PP5 223 225 M 45 x x 45 x x 30 x x

Type

certifiedcertified certified2-pole: 3000 RPM 4-pole: 1500 RPM 6-pole: 1000 RPM

01/3

224

- 1

Smoke/gas temperature and exposure time

EN12101-3 EN12101-3 EN12101-3

Test

Cer

tific

ate

No.

X Tests were successfully completed - test certificate according to EN12101-3 is drawn-upTests and certification by the ”Research and Experimental Laboratory of the Chair forBuilding Climate Systems and Building Technology, Technical University of Munich“

Frame sizes 080 M to 225 M: Release for sale and general availability (short Catalog) issued in 11/2001



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Product range, smoke extraction motors (2)F200 / F300 / F400

Force-ventilated (totally-enclosed fan cooled) motors 1PP7, 1PP5. 1PP6Self-ventilated (totally-enclosed fan cooled) motors 1LA7, 1LA5, 1LA6, 1LG6Degree of protection IP 55 – 50 Hz – cooling type IC 411


Frame sizes 080 M to 225 M: Release for sale and general availability (short Catalog) issued in 11/2001

F200 F300 F200 F300 F200 F300200°C 300°C 200°C 300°C 200°C 300°C

2 h 2 h 2 h 2 h 2 h 2 h


Smoke/gas temperature and exposure time

EN12101-3 EN12101-3 EN12101-3

Test

Cer

tific

ate

No.

Type

certifiedcertified certified2-pole: 3000 RPM 4-pole: 1500 RPM 6-pole: 1000 RPM

1PP6 253 250 M 55 x x 55 x x 37 x x1PP6 280 280 S 75 x x 75 x x 45 x x1PP6 283 280 M 90 x x 90 x x 55 x x1PP6 310 315 S 110 x x 110 x x 75 x x1PP6 313 315 M 132 x x 132 x x 90 x x1PP6 316 315L 160 x x 160 x x 110 x x1PP6 317 315 L 200 x x 200 x x 132 x x1PP6 318 315 L 160 x x

01/3

224

- 2



Standard Drives

Product range, smoke extraction motors (3)F200 / F300 / F400

Force-ventilated (totally-enclosed fan cooled) motors 1PP6Self-ventilated (totally-enclosed fan cooled) motors 1LA6, 1LG6Degree of protection IP 55 – 50 Hz – cooling type IC 411

F400 F400 F400400°C 400°C 400°C

2 h 2 h 2 h


1PP6 106 100 L 3 x 2,2 x 1,5 x1PP6 107 100 L - 3 x -1PP6 113 112 M 4 x 4 x 2,2 x1PP6 130 132 S 5,5 x 5,5 x 3 x1PP6 131 132 S 7,5 x - -1PP6 133 132 M - 7,5 x 4 x1PP6 134 132 M - - 5,5 x1PP6 163 160 M 11 x 11 x 7,5 x1PP6 164 160 M 15 x - -1PP6 166 160 L 18,5 x 15 x 11 x

2-pole: 4-pole: 6-pole

Test

Cer

tific

ate

No.

Smoke/gas temperature and exposure timeEN12101-3 certified

01/3

224

- 3

3000 RPM 1500 RPM 1000 RPMType




Standard Drives

Product range, smoke extraction motors (4)F200 / F300 / F400Force-ventilated (totally-enclosed fan cooled) motors 1PP6Self-ventilated (totally-enclosed fan cooled) motors 1LA6, 1LG6Degree of protection IP 55 – 50 Hz – cooling type IC 411

F400 F400 F400400°C 400°C 400°C

2 h 2 h 2 h


2-pole: 4-pole: 6-pole

Test

Cer

tific

ate

No.

Smoke/gas temperature and exposure timeEN12101-3 certified

3000 RPM 1500 RPM 1000 RPMType

1PP6 183 180 M 22 x 18,5 x -1PP6 186 180 L - 22 x 15 x1PP6 206 200 L 30 x - 18,5 x1PP6 207 200 L 37 x 30 x 22 x1PP6 220 225 S - 37 x -1PP6 223 225 M 45 x 45 x 30 x1PP6 253 250 M 55 x 55 x 37 x1PP6 280 280 S 75 x 75 x 45 x1PP6 283 280 M 90 x 90 x 55 x1PP6 310 315 S 110 x 110 x 75 x1PP6 313 315 M 132 x 132 x 90 x1PP6 316 315L 160 x 160 x 110 x1PP6 317 315 L 200 x 200 x 132 x1PP6 318 315 L - - 160 x

01/3

224

- 4

X Tests were successfully completed - test certificate according to EN12101-3 is drawn-upTests and certification by the ”Research and Experimental Laboratory of the Chair forBuilding Climate Systems and Building Technology of the Technical University of Munich“



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Procedures: Certifying the fans

Fan manu-facturer/user 1)

Appli-cation

Using a motor, tested in compliance withEN 12101-3 in a fan certification

DIBT

Deutsches Institut für Bautechnik[German Institute for Building Technology]HQ in BerlinSends the enquiry to the testing body which tested the fan

Testing body which tested the fan

Provides the analysis 2)

regarding the suitability of the motors in fan units

DIBT

Thespecifica-tion for the motors which are to be newly included are archived

DIBT

- extends an already existing fan certification, or- issues a new fan certification

for the first time

Motors alternatively used in an existing official application certificate(bauaufsichtlicher Zulassung) for smoke extranction fans with a new

supplementary entry in compliance with EN 12101-3 from 06/02

1) This means the entity which applied for DIBT certification2) Basis: The motor was successfully tested/checked in accordance with EN 12101-3



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Essential product features/propertiesSmoke extraction motors (1)

“Only” the motor is accepted in compliance with prEN12101-3 -this means that suitable fan impellers, from any manufacturercan be used when appropriately dimensioned.

The motor has the connecting leads brought-outat the non-drive end

Radial and axial fans can be driven– radial fan: Self-ventilated motor, 1LA../1LG.. with metal fan– axial fan: Non-ventilated motor, 1PP..

(observe the volume airflow required)

The maximum cantilever forces are almost identical to those for Standard motors as listed in Catalog M11 (observe the permissible load levels at the shaft end)

Operating times under fire/smoke conditions lie significantly above the values specified in the Standard– e.g.: F300 has been certified for 120min instead of 60min



Standard Drives

Essential product features/properties Smoke extraction motors (2)

Lowest certified shaft height: Shaft height 80Lowest certified shaft height: Shaft height 80

The standard output assignment is unchangedThe standard output assignment is unchanged–– this means that the envelope dimensionsthis means that the envelope dimensions

of smoke extraction motors do not have’of smoke extraction motors do not have’to be higherto be higher

Fault condition plate on the motor

Locating bearings at the drive end

Motors for 400° always have a cast iron frame

Motors for 300° have an aluminum (shaft heights 80-225) orcast iron (shaft height 250-315) frame.



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Essential product features/properties Smoke extraction motors (3)Minimum value airflow required when driving axial fans

Shaft height Required airflow m3/min for pole number2 4 6

80 1.74 0.90 0.6090 3.12 1.56 1.08100 3.96 1.86 1.26112 4.98 3.0 1.98132 8.04 5.04 3.36160 12.90 9.54 6.36180 10.98 10.98 7.267200 15.12 13.02 8.58225 12.12 13.02 8.58

For 1LA7/1PP7, shaft heights 80 to 160; 1LA5/1PP5, shaft heights 180 to 225;1LA6/1PP6, shaft heights 100 to 160

Shaft height Required airflow m3/min for pole number2 4 6

180 12.0 13.0 8.5200 20.5 17.0 11.0225 20.5 18.5 12.5250 25.5 22.5 17.0280 24.5 28.0 21.5315 47.0 36.0 26.5

For 1LG6/1PP6, shaft heights 180 to 315:



Standard Drives


Permissible load levels in the axial and radial directions -this data applies for all pole numbers.Increased load levels with appropriate bearings have not been tested/checked.

PoleNo. Shaft load type No. FR [N] FA tension [N] FR [N] FA zug [N]

Only radial forces 1 400 0 360 0All Radial force + axial tensile force 2 150 130 40 170

Only axial tensile force 3 0 215 0 200Only radial forces 1 650 0 590 0

All Radial force + axial tensile force 2 250 205 100 260Only axial tensile force 3 0 343 0 310







6206

6206

6208

6209

SHFR = radial forces, referred to the center of the shaft

Bearings, DE

Horizontal Vertical shaft facing downwardsMounting

132

160

80

90

6004

100

6205

112

Permissible load at the shaft end



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Only radial forces 1 1540 0 1020 0Alle Radial force + axial tensile force 2 770 430 550 220


Alle Radial force + axial tensile force 2 1200 770 500 460Only axial tensile force 3 0 1350 0 720

Only radial forces 1 2460 0 1910 0Alle Radial force + axial tensile force 2 1370 900 500 660


Alle Radial force + axial tensile force 2 1400 840 500 460Only axial tensile force 3 0 1500 0 710

2 6217 Only radial forces 1 3180 0 3000 0Radial force + axial tensile force 2 1700 1820 600 1085

4 - 8 6317 Only axial tensile force 3 0 2630 0 13802 6219 Only radial forces 1 3470 0

Radial force + axial tensile force 2 1750 22004 - 8 6319 Only axial tensile force 3 0 3000

On request

6213

6215

315

250

225

280

200 6212

6210180

PoleNo. Shaft load type No. FR [N] FA tension [N] FR [N] FA zug [N]

Bearings, DE

Horizontal Vertical shaft facing downwardsMountingSHFR = radial forces, referred to the center of the shaft




Standard Drives




Radial force

(center of the shaft end)

Load type

No. 1

Load type

No. 2

Load type

No. 3

Axial tensile force at the shaft end



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Documentation on smoke extraction motors

PRODIS info is available for “F300” (similar to the Catalog data)– electrical data– options which are available– dimension drawings

Advertising flyer is available in German and English (Order No. English: E80001-A310-P220-X-7600)

Poster is available in German and English

The motors will be included in Catalog M11 2002/2003 (this is presently being worked on)

The motors will be included in the INTRANET

Catalog-type preliminary information is available for F300and F400



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Order administration:Certified smoke extraction motors (1)

MRPD structure,e.g.: PP7133-4TA... for F200/F3001PP6207-4UA... for F400

Order form entry: From 01.12.2001, dependant on fire Classes F300, F400; refer to the release for general availability

Order form receiver: PEWNN (A&D SD-NES), Org.ID: AC008096

F200/300: 1PP7/1LA7, FS 80 to FS 1601PP5/1LA5, FS 180 to FS 225

F400: 1PP6/1LA6, FS 100 to FS 160

Order form receiver: 06118 (A&D SD-FST), Org.ID: A1200159

Product database The new products have been in the product information: database since 01.08.2001; these can be

called-up with the EDP technique,e.g. "FDB information".



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Order administration:Certified smoke extraction motors (2)

Orderadministration: Electronic

Price list: Provided with the release for sale 12/2001 for F300, shaft heights 080 - 225;preliminary information in 08/2002 to Headoffice Sales/Marketing and the Quotation Center for F300, shaft heights 250 - 315and F400, SH 100 - 315

FDB price data: Pricing information from the product database [FDB]from 01.08.2002

Release for generalavailability: F200/F300, SH080 - SH225 01.12.2001

F200/F300, SH250 - SH315 01.11.2002 (planned)F400, SH100 - SH315 01.11.2002 (planned)

Delivery time: 60 working days (we are working to shorten this time)Shorter delivery times - please inquire



Standard Drives

Competitors – smoke extraction motors

Motors certified at the TU Munich according to EN12101-3:Loher, AEG (400 Degrees)

Certified: VEM, Brook Hansen, Leroy Somer, ABB

SM1 has detailed documentation

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