AUMATIC AC 01.1_ACExC 01.1, Parallel, Operation and Setting

Actuator controls

AUMATIC AC 01.1/ACExC 01.1

Manual Operation and setting

Control:

� Parallel

Profibus DP

Profibus DP with FO

Modbus

Modbus with FO

DeviceNet

Foundation Fieldbus

Table of contents Page

1 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.1 General notes regarding safety 51.2 Range of application 61.3 Warnings and symbols 6

2 Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2.1 Name plate 72.2 Short description 8

3 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

3.1 Local operation 93.2 Operation from REMOTE 93.3 Menu navigation via push buttons (for settings and indications) 103.3.1 Short overview: functions of the push buttons 103.3.2 Structural design and navigation 113.4 Operation and setting via AUMA COM-AC programming software 123.4.1 Operation setting via COM-AC 123.5 Password change 133.6 Language change in the display 143.7 LCD contrast setting of the display (applies only to controls with green display) 14

4 Indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

4.1 Status indications in the display 154.1.1 Status indication S0/S6 – operation 154.1.2 Status indication S4 – torque 164.2 Torque indication: edit 164.3 Electronic name plate 174.3.1 Display indication: enable view 174.3.2 Electronic name plate: view 174.4 Indication lights/LEDs 194.4.1 Standard indication 194.4.2 Configuration of the signals: view/edit 204.4.3 Blinking behaviour of indication lights/LEDs: view/edit 21

5 Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

5.1 Feedback via output contacts (binary) 225.1.1 Configuration for output contacts 1 to 5: view/edit 225.1.2 Configuration for alarm contacts (collective fault signal): view/edit 245.1.3 Output contacts 1 to 5: use as running indication (blinker) 255.2 Feedback signals (analogue) 265.2.1 Position transmitter/actual position source (E2): view 265.2.2 Source of the torque signal E6: view 275.2.3 Feedback signals (configuration) via analogue output 1: view 275.2.4 Signal range at the analogue output 1: view/edit 285.2.5 Feedback signals (configuration) via analogue output 2: view 295.2.6 Signal range at the analogue output 2: view/edit 29

2

Actuator controlsAUMATIC AC 01.1/ACExC 01.1 Manual

Read operation instructions first. Observe safety instructions.

Reference documents:. Operation instructions (assembly, operation, commissioning) for actuatorCan be downloaded from the Internet (www.auma.com) or ordered directly from AUMA (addresses as from page 90).

Operation mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

6.1 Operation mode OFF 306.2 Operation mode LOCAL 316.2.1 Push-to-run operation or self-retaining: set for operation mode LOCAL 316.3 Operation mode REMOTE 326.3.1 Push-to-run operation or self-retaining: set for operation mode REMOTE 326.4 Operation mode EMERGENCY 336.4.1 Operation mode (type of duty) activation for an EMERGENCY operation 336.4.2 EMERGENCY operation: switch on or off/signal behaviour definition 346.4.3 Actuator behaviour definition in case of an EMERGENCY operation 346.4.4 EMERGENCY position definition 356.4.5 Motor protection and/or torque switching: by-pass 356.5 Operation mode FAILURE 366.5.1 Failure behaviour: switch on or off 366.5.2 Source for initiation (failure source): set for the failure operation 376.5.3 Actuator behaviour (failure position): set on loss of signal 376.5.4 Preset position definition 386.5.5 Failure delay time setting 38

7 Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

7.1 Type of seating: check/edit for end positions 397.2 Torque switching: check/set 407.3 Limit switching setting 417.4 Intermediate positions (option) 427.4.1 Display indication: enable view 427.4.2 Intermediate positions: switch on or off 437.4.3 Intermediate position definition 437.4.4 Operation behaviour = actuator behaviour definition 447.4.5 Intermediate positions: set the signalling 457.5 Positioner (operation mode SETPOINT MODE) (option) 467.5.1 Check: positioner enabledquestion 467.5.2 Adaptive behaviour: switch on or off 477.5.3 Overrun (inner dead band) : set manually 487.5.4 Max. error variable (outer dead band): set manually 487.5.5 Dead time setting 497.5.6 Closing fully/opening fully (end position tolerances for setpoint E1) 497.5.7 Open-close (REMOTE MODE) and modulating duty (SETPOINT MODE) selection 507.5.8 Source of setpoint E1: view 507.5.9 Input range of setpoint E1: view/edit 517.5.10 Split Range operation 517.6 Process controller (option) 527.6.1 Setting procedure 537.6.2 Process controller activation (Check: Process controller available?) 537.6.3 Proportional gain Kp setting 547.6.4 Reset time Ti setting 547.6.5 Rate time Td setting 557.6.6 Derivative gain Kd setting 557.6.7 Internal process setpoint setting 567.6.8 Behaviour on loss of the process setpoint (wire break monitoring) 577.6.9 Inverse operation setting 577.6.10 Travel limitation 587.6.11 Reaction monitoring setting 597.6.12 Input range of process setpoint E1: view 607.6.13 Input range of process variable E4: view 607.7 Stepping mode (option) 607.7.1 Display indication: enable view 617.7.2 Stepping mode: switch on or off 61

3

Actuator controlsManual AUMATIC AC 01.1/ACExC 01.1

7.3 Stepping range setting (start and end of stepping mode) 617.7.4 ON and OFF times setting 627.8 Local controls enable function (option) 637.8.1 Selector switch functions: enable/disable 637.9 EMERGENCY STOP function (option) 647.9.1 Description of the functions 647.9.2 Feedback signals on the display 657.9.3 Feedback signals setting via output contacts 657.9.4 Feedback signals setting via LEDs 657.10 Monitoring and failure functions 667.10.1 Torque monitoring 667.10.2 Motor protection (thermal monitoring) 677.10.3 Monitoring of the max. number of starts per hour and max. running time per hour 687.10.4 Operating time monitoring 707.10.5 Reaction monitoring 717.10.6 Phase failure monitoring 72

8 Corrective action . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

8.1 Fault indications and warning indications 738.1.1 Status indication S0 – faults and warnings 738.1.2 S1 status indication – fault 748.1.3 Status indication S2 – warnings 758.1.4 Status indication S3 – causes for not ready remote 768.2 Diagnostics 768.2.1 Operating data logging 768.2.2 Diagnostic indications (D) via the display 788.3 Troubleshooting 858.3.1 Problems with position feedback/indication E2 (from actuator) 858.3.2 Display hardly readable or illegible 858.3.3 Actuator does not run 858.3.4 Actuator does only operate from local 858.3.5 Actuator is not switched off by limit seating in direction CLOSE or OPEN 85

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

Parameter index and indications on the display . . . . . . . . . . . . . . . . . . . 89

Addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

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1 Safety instructions

1.1 General notes regarding safety

5


Standards/directives AUMA products are designed and manufactured in compliance with recog-nised standards and directives. This is certified in a declaration of incorpora-tion and, depending on the device type, in a declaration of conformity.The end user or the contractor of the plant must observe national laws andregulations regarding assembly, electrical connection, and commissioningon site.This includes in particular the fulfilment of the requirements in standardsand directives for potentially explosive areas, such as e.g. EN 60079-17“Inspection and Maintenance of Electrical Installation in Hazardous Areas”.

Safety instructions/warnings

All personnel working with this device must be familiar with the safety andwarning instructions of this manual and observe the instructions given.Safety instructions and warning signs on the device must be observed toavoid personal injury or property damage.

Qualification of staff Assembly, electrical connection, commissioning, operation, and mainte-nance may exclusively be carried out by trained personnel having beenauthorised by the end user or contractor of the plant.Prior to working on this product, the staff must have thoroughly read andunderstood these instructions and, furthermore, know and observe officiallyrecognised rules regarding occupational health and safety.Work performed in potentially explosive atmospheres is subject to specialregulations which have be observed. The end user or contractor of the plantare responsible for respect and control of these regulations, standards, andlaws.

Commissioning Prior to commissioning, it is important to check that all settings are in com-pliance with the requirements of the application. Incorrect settings mightpresent a danger to the application, e.g. cause damage to the valve or theinstallation.The manufacturer will not be held liable for any consequential damage. Suchrisk lies entirely with the user.

Safe operation Prerequisites for safe and smooth operation:. Correct transport, proper storage, mounting and installation, as well ascareful commissioning.. Exclusively operate the device if it is in perfect condition while observingthese instructions.. Immediately inform about any faults and damage and allow for correctivemeasures.. Observe recognised rules for occupational health and safety.. Observe national regulations.

Protective measures The end user or the contractor are responsible for implementing requiredprotective measures on site, such as enclosures, barriers, or personalsafety equipment for the staff.

Maintenance Any device modification requires the consent of the manufacturer.

1.2 Range of application

AUMA actuator controls are exclusively designed for the operation of AUMAactuators.

Other applications require explicit (written) confirmation by the manufac-turer.

The following applications are not permitted, e.g.:

. motor activation. pump activation

No liability can be assumed for inappropriate or unintended use.

Observance of these operation instructions is considered as part of thedevice’s designated use.

1.3 Warnings and symbols

The following references and symbols are used in these instructions:

Potentially hazardous situation. Failure to observe this warning may result inproperty damage.

Information The term Information preceding the text indicates important notes andinformation.

For assembly, operation, and commissioning, observe the additional safetyand warning instructions of the reference documents (page 2)!

Symbol for CLOSED.

Symbol for OPEN.

� Via the menu to parameterDescribes the path within the menu to the parameter. By using the push but-tons of the local controls you may quickly find the desired parameter in thedisplay.

� Description of the parameter settings/indicationsDescribes the setting/viewing possibilities of a parameter.

� Step by stepProvides a detailed description of each step for setting/viewing the parame-ter.

6


NOTICE

2 Identification

2.1 Name plate

Each device is equipped with a name plate (figure 1).

Identification data on the controls’ name plate:

Type and size These instructions apply to the following controls types:Type: AC = actuator controls AUMATICSize: 01.1

Commission number An order-specific commission number is assigned to each device. You canuse this number to download the wiring diagram, inspection records and fur-ther information from the Internet.Our website: http://www.auma.com.

Wiring diagram/control Controlling the actuator controls is performed via a parallel interface, if the9th position in the ACP wiring diagram contains the figure A, B, C, or 1, e.g.:ACP 11F1-2M0CA-004.

The actuator controls are designed for the Non-Intrusive version (refer alsoto page 8), if the 7th position in the ACP wiring diagram contains the figureM, e.g.: ACP 11F1-2M0CA-004.

7


1 Type and size of the controls2 Commission number3 Wiring diagram/control

Figure 1

1 Name plate controls

au

ma

AC 01.1Com No: 1309595

ACP S:

P:1,5kW

No: 0902MA97286KMS: TP180/001

11F1-2M0-- 0043 ~ 400V IP67Control: RS 485

12

3

Figure 2

2.2 Short description

Actuator controls The AUMATIC actuator controls is used to operate AUMA actuators and issupplied ready for use.The controls can be mounted directly to the actuator but also separately ona wall bracket.The functions of the AUMATIC controls include standard valve control inOPEN - CLOSE duty, positioning, process control, logging of operating dataright through to diagnostic functions.

Local controls/COM-AC

Operation, setting, and display can be performed on site directly at the con-trolsOn site it is possible to. operate the actuator via the local controls (push buttons and display) and

perform settings (contents of these instructions).. read in or out data or modify and save settings via the AUMA COM-ACprogramming software (option) using a computer (laptop or PC).Depending on the version, the connection between computer andAUMATIC can be made with cable (infra-red interface) or without cable(Bluetooth interface) (not included in these instructions) .

Intrusive – Non-Intrusive Intrusive version:. Limit and torque setting is performed via switches in the actuator.Non-Intrusive version:. Limit and torque setting is performed via the controls, actuator and con-

trols housings do not have to be opened.For this purpose, the actuator is equipped with an MWG (magnetic limitand torque transmitter), also supplying analogue torque feedback sig-nals/torque indication.

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3 Operation

3.1 Local operation

The local operation of the actuator is performed using the push buttons(figure 3).

� Set selector switch (5) to position Local control (LOCAL).

The actuator can now be operated using the push buttons (1 – 3).

1. Run actuator in direction OPEN: Press push button (1).2. Stop actuator: Press push button (2).3. Run actuator in direction CLOSE: Press push button (3).

Information The OPEN - CLOSE operation commands can be given either inpush-to-run operation or in the self-retaining mode.

3.2 Operation from REMOTE

� Set selector switch to position Remote control (REMOTE).

Now, it is possible to operate the actuator by remote control via opera-tion commands (OPEN, STOP, CLOSE) or via analogue setpoint(e.g. 0 – 20 mA).

Information . Use the MODE input (refer to wiring diagram) to select between REMOTEMODE (open-close duty) and SETPOINT MODE (modulating duty).. The FAILURE MODE and EMERGENCY MODE operation modes are setvia parameters.

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1 Push button OPEN 4 Push button Reset2 Push button STOP 5 Selector switch3 Push button CLOSE 6 Indication lights/LEDs

0

II

0

II

14 1

2

3

5

Figure 3

3.3 Menu navigation via push buttons (for settings and indications)

The push buttons of the local controls (figure 4) are used to view, edit, andshow various indications on the display.

� Set selector switch (5) to position 0 (OFF).

Now, settings and indications can be performed via the push buttons (1 – 4).

3.3.1 Short overview: functions of the push buttons

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1

6

1

2

3

4

5

�

�

�

C

Figure 4

1 Push button� 4 Push button C2 Push button� 5 Selector switch

3 Push button � 6 Display

0

II

Pushbuttons

Functions

��

Scrolling within a group

(The triangles� in the display show the direction of scrolling.)

Change values

Enter figures from 0 to 9

� Confirm the selection to go to a new menu/subgroup.

C

Cancel process

Return to previous display: press briefly

Change to another group (S, M, D)- press for approx. 3 seconds until group M0 is displayed.- hold down for more than 3 seconds until group D0 is displayed

(thereby, group M is skipped).

Table 1

3.3.2 Structural design and navigation

The indications on the display are divided into 3 groups:. Group S = status indications. Group M = menu (settings). Group D = diagnostic indicationsThe active group is displayed on the top right corner of the display.

Change groups Change from group S to group M:� Press C push button and hold it down for approx. 3 seconds until group

M0 appears.

Change from group S to group D:� Press C push button and hold it down until group D0 appears

(group M is hereby skipped).

Change from any group M or D back to group S:� Briefly press C.

Scrolling � Press��:The triangles� in the top left corner of the display indicate the possiblescrolling direction (within one group) of scrolling.

Enter the password In the menu (group M), the settings are protected by a password.To change the parameters, a password must first be entered.The following default password is set in the factory: 0000.

After selecting EDIT, the following is displayed:

1. Select figures 0 to 9: Press��.2. Move to the next position: Press � .3. Repeat steps 1 and 2 for all four digits.4. To cancel a process: Press C.

Information If no input is received over a longer period of time (approx. 10 min), the con-trols automatically returns to the status indication S0.

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ENTER PASSWORD0 * * *

� :EDIT ↵:OK C:ESC

OPEN S0

OPEN POSITION

E2 100%

M0

M0

OPEN S0

OPEN POSITION

E2 100%

3.4 Operation and setting via AUMA COM-AC programming software

Data from the actuator can easily be imported, exported and settingschanged and saved using the AUMA COM-AC programming software(option) in combination with a computer.Depending on the version, the connection between computer and AUMATICcan be performed with cable (infra-red interface) or without cable (Bluetoothinterface) (not included in these instructions) .

Information Version with Bluetooth interface (infra-red interface) is not available for theUK and Japan.

3.4.1 Operation setting via COM-ACThe COM-AC software can transmit the operation commands OPEN, STOP,CLOSE to the actuator.

� Via the menu to parameter:MAIN MENU (M0)

SETTINGS (M1)COM-AC CONTROL (M1P0)

LOCAL CLIENT (M1P10)

Default value: REMOTE AND LOCAL

Description of the parameter settings:

REMOTE AND LOCALThe actuator can be operated in selector switch position LOCAL CONTROLor REMOTE CONTROL via the COM-AC with the OPEN, STOP, CLOSEcommands.

LOCAL CONTROL ONLYThe actuator can be operated in selector switch position LOCAL CONTROL viathe COM-AC with the OPEN, STOP, CLOSE commands.No operation control is possible in selector switch position REMOTE CONTROL.

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3

1 2

Figure 5

1 Infrared interface 2 Bluetooth interface (option)3 Bluetooth LED

EDIT M1318LOCAL CLIENT

REMOTE AND LOCAL� :EDIT ↵:OK C:ESC

3.5 Password change

The following default password is set in the factory: 0000.


SETTINGS (M1)CHANGE PASSWORD (M1D)

� Step by step:1. Set selector switch to position 0 (OFF).

2. Press C and hold down it for approx 3 seconds.Display indicates:

3. Press�.Display indicates:

4. Press � .Display indicates:

5. Select CHANGE PASSWORD (M1D) using�.Display indicates:

6. Press � .Display indicates:

7. Enter password (see page 11).

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MAIN MENU M0LANGUAGE/CONTRASTSETTINGSOPERATIONAL DATA

MAIN MENU M1LANGUAGE/CONTRAST�SETTINGSOPERATIONAL DATA

0

II

SETTINGS M10SET LIMIT SWITCHESSEATING MODETORQUE

SETTINGS M1DPOSITIONERINTERMED. POSITIONCHANGE PASSWORD

CHANGE PASSWORD M1D0PASSWORD

0000↵:EDIT C:ESC

3.6 Language change in the display


LANGUAGE/CONTRAST M00)LANGUAGE (M010)

Default value: GERMANSetting range: GERMAN, PORTUGUESE, ITALIAN, SPANISH,

FRENCH, ENGLISH, TUERKCE, POLSKI, MAGYAR

3.7 LCD contrast setting of the display (applies only to controls with green display)

To improve the legibility of the display under unfavourable lighting condi-tions, the contrast may be adjusted.This setting is only possible for green displays. The contrast setting has noeffect on the blue display.


LANGUAGE/CONTRAST M00)LCD CONTRAST (M011)

Default value: 80 %Setting range: 0 % to 100 %

Information Alternatively, the LCD contrast can be set as follows:1. Press C and hold it down.

The S, M, D menus are skipped.After approximately 10 seconds, the LED display will continuouslychange from bright to dark and vice versa.

2. Release push buttonThe current brightness level is saved.

14


EDIT M011LCD CONTRAST

30 %� :EDIT ↵:OK C:ESC

EDIT M010GERMANENGLISH


4 Indications

4.1 Status indications in the display

The status indications on the display locally indicate the current operationstates in plain text or as bar chart.

Table of contents:4.1.1 Status indication S0/S6 – operation4.1.2 Status indication S4 – torque

Further information on this topic:For status indications regarding faults and warnings, refer to pages 73 et seqq.

4.1.1 Status indication S0/S6 – operation

Information For actuators equipped with process controllers, status indication S6 is dis-played instead of status indication S0 in selector switch position REMOTE.The description below applies to both indications (S0 and S6).

Operation mode display Line 1 indicates the current operation mode (LOCAL MODE, OFF,SETPOINT MODE, ...)

Operation command/setpoint display

Line 2 indicates currently incoming operation commands(OPEN, STOP, CLOSE) or the setpoints E1 or E7 (for actuators equippedwith positioner/process controller) in % of the total travel.

Valve position display Line 3 indicates the valve position in % of the travel.This indication is only available if the actuator is equipped with a positiontransmitter.

0 % = Actuator is in end position CLOSED100 % = Actuator is in end position OPEN

End position/running indication Line 4 indicates the current actuator status.

15


�LOCAL MODE S0

OPENE2 100 %

RUNNING OPEN

�LOCAL MODE S0

OPENE2 100%

RUNNING OPEN

�LOCAL MODE S0

OPENE2 100%

RUNNING OPEN

�LOCAL MODE S0

OPENE2 100 %

RUNNING OPEN

� Description of indications in line 4:

RUNNING OPENActuator runs logically OPEN (remains set during operation pauses).

RUNNING CLOSEActuator runs logically CLOSE (remains set during operation pauses).

OPEN POSITIONEnd position OPEN reached.

CLOSED POSITIONEnd position CLOSED reached.

SETPOINT POSITIONSet point (modulating actuators only).

� Description of the fault signals:See page 73.

4.1.2 Status indication S4 – torqueThis indication is only available if the actuator is equipped with an MWG(magnetic limit and torque transmitter); refer to page 8.A deflection to the left side indicates torque in direction CLOSE.A deflection to the right side indicates torque in direction OPEN.

Example: SA 07.5 with 20 – 60 Nm:100 % corresponds to 60 Nm of the nominal torque.50 % corresponds to 30 Nm of the nominal torque.

4.2 Torque indication: edit

The torque value can be displayed in percent, Newtonmeter (Nm) or inLbs/ft.


SETTINGS (M1)LOCAL CONTROLS (M13)

TORQUE INDICATION (M1317)

Default value: NEWTONMETER

� Description of the parameter settings:

PERCENTIndication of the nominal torque in percent

NEWTONMETERIndication in Nm

LBS.FT.Indication in Lbs./ft.

16


�TORQUE S4TORQUE 50 %

EDIT M1317TORQUE INDICATION

NEWTONMETER� :EDIT ↵:OK C:ESC

4.3 Electronic name plate

The electronic name plate provides information about the order data (impor-tant for enquiries in the factory)

Table of contents:4.3.1 Display indication: enable view4.3.2 Electronic name plate: view

4.3.1 Display indication: enable viewThe EL. NAME PLATE setting must be set to VIEW ENABLED:


CONFIGURATION (M4)SPECIAL FUNCTIONS (M40)

EL. NAME PLATE (M4013)

Default value: VIEW ENABLED


VIEW NOT ENABLEDThe electronic name plate is not shown in the display.

VIEW ENABLEDThe electronic name plate is shown in the display.

4.3.2 Electronic name plate: view


EL. NAME PLATE (M3)ORDER DATA (M30)PRODUCT DATA (M31)PROJECT DATA (M32)SERVICE DATA (M33)

17


EDIT M4013EL. NAME PLATEVIEW ENABLED


EL.NAME PLATE M30ORDER DATAPRODUCT DATAPROJECT DATA

Project and user specific data are freely definable and can be entered bythe user:

Service information such as the AUMA service phone number and theAUMA Internet address can be indicated here:

18


Project data (M32)PROJECT NAME adjustable (fields for customer input)CUSTOMER FIELD 1 adjustable (fields for customer input)CUSTOMER FIELD 2 adjustable (fields for customer input)

Table 2

Service data (M33)SERVICE PHONE set in the factoryINTERNET ADDRESS www.auma.com, set in the factorySERVICE TEXT 1 can only be changed by service technicianSERVICE TEXT 2 can only be changed by service technician

Table 3

Order data (M30)COMMISS NO.AUMATIC set in the factoryCOMMISS NO.ACTUATOR set in the factoryKKS NO. set in the factoryVALVE NO. adjustablePLANT NO. adjustable

Product data (M31)PRODUCT TYPE set in the factoryWORKS NO. ACTUATOR set in the factoryWORKS NO. AUMATIC set in the factoryLOGIC SFTWR. VER. software version of the logic, set in the factoryLOGIC HRDWR. VER. hardware version of the logic, set in the factoryDATE OF FINAL TEST set in the factoryWIRING DIAGRAM set in the factoryTERMINAL PLAN set in the factory

Table 4

4.4 Indication lights/LEDs

The indication lights/LEDs locally display the different operation states asoptical signal. The assignment of signals is freely selectable.

Table of contents:4.4.1 Standard indication4.4.2 Configuration of the signals: view/edit4.4.3 Blinking behaviour of indication lights/LEDs: view/edit

4.4.1 Standard indicationFigure 6 shows the indication lights/LEDs on the local controls:

Table 5 describes the standard indication.

Information The behaviour (blinking/illuminated) can be changed via the BLINKERparameter.

19


LED 1 (left)( symbol)

illuminated Actuator is in end position CLOSED

blinking Running indication: Actuator runs in directionCLOSE

LED 2 (T) illuminated Torque fault CLOSE

LED 3 (Th) illuminated Motor protection tripped

LED 4 (T) illuminated Torque fault OPEN

LED 5 (right)( symbol)

illuminated Actuator is in end position OPEN

blinking Running indication: Actuator runs in directionOPEN

LED 6 (BT)(option) illuminated Bluetooth connection available

Table 5

Figure 6

Version (standard): Version (option):LED marking with letters LED marking with figures

4.4.2 Configuration of the signals: view/edit



LED 1 (LEFT HAND) (M1312)LED 2 (M1313)LED 3 (M1314)LED 4 (M1315)LED 1 (RIGHT HAND) (M1316)

Default values: LED 1 (LEFT HAND) = CLOSING BLINKLED 2 = TORQUE FAULT (CLOSE)LED 3 = THERMO FAULTLED 4 = TORQUE FAULT (OPEN)LED 5 (RIGHT HAND)= OPENING BLINK

Information Table 8, page 22 describes the signals which can be assigned to the LEDs.Table 8 applies to both the LEDs and the output contacts.

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EDIT M1312LED 1 (LEFT HAND)CLOSING BLINK


4.4.3 Blinking behaviour of indication lights/LEDs: view/edit



BLINKER (M1311)

Default value: OFF IN MIDPOSITION


OFFBlinker is switched off.

LIT IN MIDPOSITION

OFF IN MIDPOSITION

Information The BLINKER parameter also influences the blinking behaviour of outputcontacts 1 to 5 if they are used as a running indication.

21


LED 1 only (yellow) illuminated Actuator is in end position CLOSED

LED 1 (yellow) blinking Actuator runs in direction CLOSE (runningindication)

LED 5 only (green) illuminated Actuator is in end position OPEN

LED 5 (green) blinking Actuator runs in direction OPEN (running in-dication)

LED 1 (yellow) andLED 5 (green) illuminated Actuator is in an intermediate position

Table 6

EDIT M1311BLINKER

OFF IN MIDPOSITION� :EDIT ↵:OK C:ESC

LED 1 (yellow) illuminated Actuator is in end position CLOSED

blinking Actuator runs in direction CLOSE (runningindication)

LED 5 (green) illuminated Actuator is in end position OPEN

blinking Actuator runs in direction OPEN (running in-dication)

Table 7

5 Signals

5.1 Feedback via output contacts (binary)

The output contacts can be used to indicate operation modes of the actuator orthe controls as binary signals. The signals can be freely assigned. Example:Output contact open = no thermal faultOutput closes = thermal fault in actuatorThe output contacts are described in the wiring diagram as follows:. Output contacts 1 to 5: DOUT1 to DOUT5. Alarm contacts: NC fault/NO ready

Table of contents:5.1.1 Configuration for output contacts 1 to 5: view/edit5.1.2 Configuration for alarm contacts (collective fault signal): view/edit5.1.3 Output contacts 1 to 5: use as running indication (blinker)

5.1.1 Configuration for output contacts 1 to 5: view/edit

Information Fault signals can be issued via the ALARM CONTACT parameter, other sig-nals via the output contacts 1 to 5.


SETTINGS (M1)I/O 1 (M14)

OUTPUT CONTACT 1 (M1412)OUTPUT CONTACT 2 (M1413)OUTPUT CONTACT 3 (M1414)OUTPUT CONTACT 4 (M1415)OUTPUT CONTACT 5 (M1416)

Default values: OUTPUT CONTACT 1 = CLOSED POSITIONOUTPUT CONTACT 2 = OPEN POSITIONOUTPUT CONTACT 3 = REMOTE SW. POSITIONOUTPUT CONTACT 4 = TORQUE FAULT (CLOSE)OUTPUT CONTACT 5 = TORQUE FAULT (OPEN)

Table 8 shows the signal descriptions for the LEDs and the output contacts:

22


EDIT M1412OUTPUT CONTACT 1CLOSED POSITION


Signal DescriptionNOT USED No signals

CLOSED POSITION Signals LSC (WSR) or LSC (WSR) and TSC(DSR) (depending on type of seating)

OPEN POSITION Signals LSO (WOEL) or LSO (WOEL) andTSO (DOEL) (depending to type of seating)

RUNNING CLOSE Actuator runs logically CLOSERUNNING OPEN Actuator runs logically OPEN

ACTUATOR MOVING

Actuator is running from LOCAL, REMOTE, orin manual operation (without position transmit-ter, only LOCAL or REMOTE operation areindicated).

LSC (WSR) Limit switch CLOSE operatedLSO (WOEL) Limit switch OPEN operatedTSC (DSR) Torque switch CLOSE operatedTSO (DOEL) Torque switch OPEN operated

Table 8

23


Signal Description

THERMO FAULT Motor protection has tripped (reset may be nec-essary)

TORQUE FAULT (CLOSE) Torque fault in direction CLOSE occurredTORQUE FAULT (OPEN) Torque fault in direction OPEN occurred

TORQUE FAULT (GEN.) Torque fault CLOSE or OPEN (combined sig-nal)

SETPOINT E1 LOSS Nominal value signal is by 0.3 mA lower thanthe lowest set value

FEEDBACK E2 LOSS Actual position signal is by 0.3 mA lower thanthe lowest set value

SPEED E3 LOSS not available

TORQUE E6 LOSS Torque signal is by 0.3 mA lower than the low-est set value

WARNING OPER.TIME The programmed max. operating time for anOPEN - CLOSE operation has been exceeded

WARNING STARTS/RUN The max. number of starts/h or max. runningtime/h has been exceeded.

LOCAL SW. POSITION Selector switch in position LOCALREMOTE SW. POSITION Selector switch in position REMOTEOFF SW. POSITION Selector switch in position OFFREMOTE MODE Operation mode REMOTE activeSETPOINT MODE Operation mode SETPOINT MODEINTERMED. POS. 1

Signalisation of the intermediate positions 1 to4. Signal behaviour according to POS.1CONTROL to POS.4 CONTROL parameters

INTERMED. POS. 2INTERMED. POS. 3INTERMED. POS. 4

STEPPING MODE Programmed stepping range (START STEPSTOP STEP parameters) has been entered

CLOSING BLINK Signal is blinking for operation in direction CLOSE.Signal is active in end position CLOSED.

OPENING BLINK Signal is blinking for operation in directionOPEN. Signal is active in end position OPEN.

FAULT IND.Collective signal includes: internal fault, torquefault, phase loss, thermal fault, and internalfault (refer to status indications on page 74)

WARNING IND.

Collective signal includes: operation time warn-ing, warning starts/run, no reference operation,internal warnings, and signal losses (refer tostatus indications on page 75)

NOT READY IND.

Collective signal includes: remote ready selec-tor switch not REMOTE, incorrect operationcommand, emergency operation (refer to statusindications on page 76)

SETPOINT REACHED Actuator is in nominal positionLOSS OF PHASE One phase is missing

I/O1 ANALOG IN2 LOSS Signal loss of the parallel interface analogue in-put 2

I/O1 ANALOG IN1 LOSS Signal loss of the parallel interface analogue in-put 1

INTERMED. POS. 5Signalisation of the intermediate positions 5 to8. Signal behaviour according to POS.5CONTROL to POS.8 CONTROL parameters

INTERMED. POS. 6INTERMED. POS. 7INTERMED. POS. 8

EMCY STOP BUTTON The EMERGENCY - STOP button (option) hasbeen operated

FIBER OPTIC LOSS The FO loop module has detected a fibre breakINTERMED. POSITION Actuator in intermediate position

5.1.2 Configuration for alarm contacts (collective fault signal): view/edit



ALARM CONTACT (M1411)

Default value: FAULT GROUP 3

Information Faults interrupt or prevent the electrical operation of the actuator.

Table 24 shows the alarm contact values:(For contact description refer to table 8, page 22)

24


EDIT M1411ALARM CONTACTFAULT GROUP 3


Value Signals (collective fault signal)

FAULT GROUP 1– FAULT IND.– NOT READY IND.

FAULT GROUP 2– FAULT IND. without torque fault– NOT READY IND.

FAULT GROUP 3 – FAULT IND.FAULT GROUP 4 – FAULT IND. without torque fault

FAULT GROUP 5– FAULT IND.– NOT READY IND.– WARNING IND.

FAULT GROUP 6– FAULT IND. without thermal fault– NOT READY IND.

FAULT GROUP 7– FAULT IND. without both torque and thermal

faults– NOT READY IND.

FAULT GROUP 8 – FAULT IND. without thermal fault

FAULT GROUP 9 – FAULT IND. without both torque and thermalfaults

FAULT GROUP 10– FAULT without thermal fault– NOT READY IND.– WARNING IND.

Table 9

5.1.3 Output contacts 1 to 5: use as running indication (blinker)



OUTPUT CONTACT 1 (M1412)OUTPUT CONTACT 2 (M1413)OUTPUT CONTACT 3 (M1414)OUTPUT CONTACT 4 (M1415)OUTPUT CONTACT 5 (M1416)


CLOSING BLINKSignal is active in end position CLOSED.Signal is blinking for operation in direction CLOSE (depending on theBLINKER parameter).

OPENING BLINKSignal is active in end position OPEN.Signal is blinking for operation in direction OPEN (depending on theBLINKER parameter).

Information The output contacts/LEDs of the local controls (page 19) can also be usedto indicate whether the actuator is operated and if yes, in which direction.

Signal behaviour for BLINKER setting



BLINKER (M1311)

Default value: OFF IN MIDPOSITION

� Description of the parameter settings:OFFSignal is active in end position.Blinker (running indication) is switched off.LIT IN MIDPOSITIONSignal is active in end position and blinking during operation in direction ofthe end position. The signal remains active in intermediate position.OFF IN MIDPOSITIONSignal is active in end position and blinking during operation in direction ofthe end position.The signal is off in intermediate position..

Information The BLINKER parameter also influences the blinking behaviour of the indi-cation lights/LEDs on the local controls.


25

EDIT M1412OUTPUT CONTACT 1CLOSING BLINK


EDIT M1311BLINKER

OFF IN MIDPOSITION� :EDIT ↵:OK C:ESC

5.2 Feedback signals (analogue)

Depending on the actuator equipment, different signals can be recorded andissued as continuous values, e.g. 4 to 20 mA.

Table of contents:5.2.1 Position transmitter/actual position source (E2): view5.2.2 Source of the torque signal E6: view5.2.3 Feedback signals via analogue output 1: view5.2.4 Signal range at the analogue output 1: view/edit5.2.5 Feedback signals via analogue output 2: view5.2.6 Signal range at the analogue output 2: view/edit

5.2.1 Position transmitter/actual position source (E2): view

The valve position can be transmitted as a continuous signal by variousposition transmitters: The type of position transmitter/actual position source(E2) installed in the actuator is indicated here.This value is set in the factory and can only be changed by the AUMA ser-vice.


CONFIGURATION (M4)SETUP (M41)

FEEDBACK E2 (M4101)

Default value: POT.(for Non-Intrusive: MWG)

The following actual position sources (E2) are available:


NONEThere is no position transmitter available in the actuator.

POT.There is a potentiometer installed in the actuator.

0 20mAThere is an RWG installed in the actuator. The position feedback signalamounts to 0 – 20 mA.

4 20mAThere is an RWG installed in the actuator. The position feedback signalamounts to 4 – 20 mA.

MWGThere is an MWG (magnetic limit and torque transmitter) installed in theactuator.

26


VIEWFEEDBACK E2

POT.C:ESC

5.2.2 Source of the torque signal E6: viewThis value is set in the factory and can only be changed by the AUMA service.



TORQUE E6 (M4103)

Default value: depending on actuator


NONEThere is no electronic torque monitoring available.

LOGIC ANALOG IN1The torque signal is transmitted from an external sensor via the logic boardto the analogue input 1.

MWGThe torque signal is generated using the MWG installed in the actuator.

5.2.3 Feedback signals (configuration) via analogue output 1: viewConfiguration of analogue output 1 (of the I/O).Designation in the wiring diagram: ANOUT1.This value is set in the factory and can only be changed by the AUMA service.



I/O1 ANALOG OUT1 (M410A)

Default value: FEEDBACK E2


NOT USEDAnalogue output 1 not used

POSITION E2:Position feedback (analogue output 1 assigned to actual position signal).

If the actuator is equipped with a position transmitter (potentiometer, RWGor MWG), an analogue position feedback (galvanically isolated) is availableas a 0/4 – 20 mA signal at the electrical connection (refer to wiring diagram).An adjustment to the end positions or the defined travel is not required. Anautomatic adjustment is done via the end positions (LSC (WSR) and LSO(WOEL)).

27


VIEWI/O1 ANALOG OUT1

FEEDBACK E2C:ESC

VIEWTORQUE E6

MWGC:ESC

For torque seating, the end positions OPEN and CLOSED of the limitswitching should be set as close as possible to the end positions of thevalve to minimise the deviation of the feedback.

TORQUE E6Analogue torque feedback signal (analogue output 1 assigned to torque signal).

If a magnetic limit and torque transmitter (MWG) is installed, an analoguetorque feedback (galvanically isolated) is available as a 0/4 – 20 mA signalat the electrical connection (refer to wiring diagram). The zero point is in thecentre of the selected output range (at 10 mA or 12 mA). The torque indirection CLOSE is indicated with 0 – 10 mA or 4 – 12 mA, the torque indirection OPEN with 10 – 20 mA or 12 – 20 mA. For 100 % of the nominaloutput torque, 0 or 4 mA is indicated in direction CLOSE, and 20 mA is indi-cated in direction OPEN.

5.2.4 Signal range at the analogue output 1: view/editSignal range at the analogue output 1 (of the I/O).This value must correspond to the desired feedback.



I/O1 ANALOG OUT1 TYP (M411B)

Default value: 0 20mA


0 20mAAnalogue output 1 generates a 0 – 20 mA signal.

4 20mAAnalogue output 1 generates a 4 – 20 mA signal.

20-0mAAnalogue output 1 generates a 20 – 0 mA signal.


28


EDIT M411BI/O1 ANALOG OUT1 TYP

0-20mA� :EDIT ↵:OK C:ESC

0 mA(4 mA)

– 100 %

10 mA(12 mA)

0 %

20 mA(20 mA)

+ 100 %

Figure 7

–100%= max. nominal torque reachedinendpositionCLOSED

+ 100 % = max. nominal torque reachedin end position OPEN

5.2.5 Feedback signals (configuration) via analogue output 2: view

Configuration of analogue output 2 (of the I/O).Designation in the wiring diagram: ANOUT2.This value is set in the factory and can only be changed by the AUMA ser-vice.



I/O1 ANALOG OUT2 (M410C)

Default value: TORQUE E6


NOT USED:Analogue output 2 not used.

FEEDBACK E2:Position feedback (analogue output 2 assigned to actual position signal).Description see analogue output 1.

TORQUE E6:Analogue torque feedback signal (analogue output 2 assigned to torque sig-nal). Description see analogue output 1.

5.2.6 Signal range at the analogue output 2: view/edit

Signal range at the analogue output 2 (of the I/O).This value must correspond to the desired feedback signal.



I/O1 ANALOG OUT2 TYPE (M41XD)

Default value: 0 20mA

� Description of the parameter settings:0 20mAAnalogue output 2 generates a 0 – 20 mA signal.4 20mAAnalogue output 2 generates a 4 – 20 mA signal.20-0mAAnalogue output 2 generates a 20 – 0 mA signal.


29


VIEWI/O1 ANALOG OUT2

TORQUE E6C:ESC

EDIT M411DI/O1 ANALOG OUT1 TYPE

0-20 mA� :EDIT ↵:OK C:ESC

6 Operation mode

Different operation modes (operation types) are available:The current operation mode is indicated in the first line of the display:

Table of contents and short description of the operation modes (opera-tion types):6.1 Operation mode OFF,

no local or remote control possible.6.2 Operation mode LOCAL,

control via push buttons OPEN, STOP, CLOSE at the local controls.6.3 Operation mode REMOTE MODE,

control via commands OPEN, STOP, CLOSE from remote controlroom or process control system.

6.4 Operation mode EMERGENCY,control via command EMERGENCY from control room or processcontrol system.

6.5 Operation mode FAILURE,actuator behaviour on loss of signal.

Further information in other subclauses:7.5 Positioner (operation mode SETPOINT MODE) control via analogue

set point, e.g. 0 – 20 mA7.8 Operation mode RESTRICTED,

operation via the local controls of the AUMATIC is disabled.7.9 Operation mode EMERGENCY STOP,

in combination with the EMERGENCY STOP button.

6.1 Operation mode OFF

� Set selector switch to position 0 (OFF).

Display indicates:

. No local control possible.. No remote control possible.. No EMERGENCY operation possible.. The controls remain fully operative as far as signalling is concerned (thecontrols’ power supply is maintained).. The�,�, �, C push buttons can be used to set parameters and indi-cations via the display.

30


� OFF S0

�LOCAL MODE S0

OPENE2 100 %

RUNNING OPEN

0

II

6.2 Operation mode LOCAL

� Set selector switch to position Local control (LOCAL).

Display indicates:

. The actuator can be controlled via OPEN - STOP - CLOSE push buttonsof the local controls.. Faults and warnings without automatic reset can be confirmed with theReset push button.

6.2.1 Push-to-run operation or self-retaining: set for operation mode LOCAL



MAINTAINED LOCAL (M1310)

Default value: OPEN + CLOSE (STOP)


OFFPush-to-run operation off, self-retaining activated:Actuator runs in direction OPEN or CLOSE after an operation command hasbeen issued. If the operation command is removed, the actuator continuesto run (self-retaining) until it is stopped by the STOP command or an endposition or intermediate position has been reached.

OPENPush-to-run operation in direction OPEN activated:Actuator only runs in direction OPEN while an operation command isissued. If the operation command is removed, the actuator stops.

CLOSEPush-to-run operation in direction CLOSE activated:Actuator only runs in direction CLOSE while an operation command isissued. If the operation command is removed, the actuator stops.

OPEN + CLOSE (STOP)Push-to-run operation in direction OPEN and CLOSE activated:Actuator only runs in direction OPEN or CLOSE while an operation com-mand is issued. If the operation command is removed, the actuator stops.

31


� LOCAL MODE S0

EDIT M1310MAINTAINED LOCAL

OPEN + CLOSE (STOP)� :EDIT ↵:OK C:ESC

0

II

OPEN+CLOSE (NO STOP)Self-retaining without STOP:A direct reversal of the direction of rotation without STOP command is pos-sible.

6.3 Operation mode REMOTE

� Set selector switch to position Remote control (REMOTE).

Display indicates:

The actuator is controlled by external REMOTE commands OPEN - STOP -CLOSE.

Information If SETPOINT MODE is displayed, a positioner (option) is available. In thiscase, selection can be made between REMOTE MODE and SETPOINTMODE (refer to page 50).

6.3.1 Push-to-run operation or self-retaining: set for operation mode REMOTE



MAINTAINED REMOTE (M1410)

Default value: OFF


OFFPush-to-run operation off, self-retaining activated:Actuator runs in direction OPEN or CLOSE after an operation command hasbeen issued. If the operation command is removed, the actuator continuesto run (self-retaining) until it is stopped by the command STOP or an endposition or intermediate position has been reached.

OPENPush-to-run operation in direction OPEN activated:Actuator only runs in direction OPEN while an operation command isissued. If the operation command is removed, the actuator stops.

CLOSEPush-to-run operation in direction CLOSE activated:Actuator only runs in direction CLOSE while an operation command isissued. If the operation command is removed, the actuator stops.

32


� REMOTE MODE S0

0

II

EDIT M1410MAINTAINED REMOTE

OFF� :EDIT ↵:OK C:ESC

OPEN + CLOSE (STOP)Push-to-run operation in direction OPEN and CLOSE activated:Actuator only runs in direction OPEN or CLOSE while an operation com-mand is issued. If the operation command is removed, the actuator stops.

OPEN+CLOSE (NO STOP)Self-retaining without STOP:A direct reversing of the direction of rotation without STOP command is pos-sible.

6.4 Operation mode EMERGENCY

In an emergency, the actuator can be brought to a preset EMERGENCYposition by removing the EMERGENCY signal.As the EMERGENCY signal works active low, 24 V DC must be present atthe EMERGENCY input while in the normal state (refer to wiring diagram).An EMERGENCY operation is performed when the signal is interrupted(0 V). During EMERGENCY operation the actuator does not perform anyoperation commands.After initiating an EMERGENCY operation (the EMERGENCY input is againsupplied with 24 V DC), the operation commands must be cleared and haveto be reapplied. This does not apply to operation commands being trans-ferred via the 0/4 – 20 mA inputs. They will immediately be executed again.

Table of contents:6.4.1 Operation mode (type of duty) activation for an EMERGENCY opera-

tion6.4.2 EMERGENCY operation: switch on or off/signal behaviour definition6.4.3 Actuator behaviour definition in case of an EMERGENCY operation6.4.4 EMERGENCY position definition6.4.5 Motor protection and/or torque switching by-pass

6.4.1 Operation mode (type of duty) activation for an EMERGENCY operation


SETTINGS (M1)EMERGENCY BEHAVIOUR (M16)

EMERG.SEL.SW.POS. (M1612)

Default value: REMOTE ONLY

Description of the parameter settings:REMOTE ONLYEmergency operation only possible in selector switch position REMOTEREMOTE AND LOCALEmergency operation possible in selector switch positions REMOTE andLOCAL

Information . The operation mode EMERGENCY has the highest priority.. No emergency operation is performed when the selector switch is inposition OFF.

33


EDIT M1612EMERG.SEL.SW.POS.

REMOTE ONLY� :EDIT ↵:OK C:ESC

6.4.2 EMERGENCY operation: switch on or off/signal behaviour definition



EMERGENCY BEHAVIOUR (M1610)

Default value: OFF


OFFEmergency operation is switched off.

GOOD SIGNAL FIRSTAn EMERGENCY operation is only triggered when the EMERGENCY signalat the EMERGENCY input drops from 24 V to 0 V, i.e. provided that a 24 Vsignal was previously connected to the EMERGENCY input.

ACTIVE IMMEDIATEAn EMERGENCY operation is only initiated if 0 V are connected to theEMERGENCY signal input.

Information For ACTIVE IMMEDIATE, an EMERGENCY operation is initiated immedi-ately after the actuator is switched on, when 0 V are connected to theEMERGENCY signal input.

6.4.3 Actuator behaviour definition in case of an EMERGENCY operation



EMERGENCY POSITION (M1611)

Default value: FAIL AS IS


FAIL AS ISThe actuator stops in the current position

FAIL CLOSEThe actuator runs to end position CLOSED

FAIL OPENThe actuator runs to end position OPEN

FAIL TO PRESETThe actuator runs to the predetermined position.

34


EDIT M1610EMERGENCY BEHAVIOUR


EDIT M1611EMERGENCY POSITION

FAIL AS IS� :EDIT ↵:OK C:ESC

6.4.4 EMERGENCY position definitionIf the EMERGENCY operation action FAIL TO PRESET (EMERGENCYPOSITION parameter) is set, the actuator runs to the EMERGENCYposition stated here.



PRESET POSITION (M1614)

Default value: 0,0 %Setting range: from 0.0. % to 100.0 % (from OPEN to CLOSED)

6.4.5 Motor protection and/or torque switching: by-passDuring the EMERGENCY operation, the motor protection and/or torqueswitching can be by-passed.This value is set in the factory and can only be changed by authorisedAUMA staff.



EMERGENCY BY-PASS (M1603)

Default value: NONE


NONENo by-pass of motor protection

THERMALThe signals of the thermoswitches or the PTC thermistors of the motorwinding are by-passed.

TORQUEThe signals of the torque switching in the actuator (TSC (DSR)/TSO(DOEL)) are by-passed

THERMAL AND TORQUEThe signals of the thermoswitches or PTC thermistors and the signals of thetorque switching are by-passed.

Information It is not possible to by-pass the motor protection for actuators with explosionprotection.

35


EDIT M1614PRESET POSITION

0.0%� :EDIT ↵:OK C:ESC

EDIT M1603EMERGENCY BY-PASS

NONEC:ESC

6.5 Operation mode FAILURE

The operation mode FAILURE enables an initiation of failure operations incase of signal loss.

If the failure mode is enabled, the display indicates:

Table of contents:6.5.1 Failure behaviour: switch on or off6.5.2 Source for initiation (failure source): set for the failure operation6.5.3 Actuator behaviour (failure position): set on loss of signal6.5.4 Preset position definition6.5.5 Failure delay time setting

6.5.1 Failure behaviour: switch on or off


SETTINGS (M1)FAILURE BEHAVIOUR (M15)

FAILURE BEHAVIOUR (M1510)

Default value: OFF


OFFFailure behaviour is switched off.

GOOD SIGNAL FIRSTA failure operation is only initiated if no signal loss is recognised afterswitching on, but loss of signal is recognised later through loss of signal.With this setting, it is ensured that the actuator does not perform a presetfailure action (failure position) when switched on without signal E1 con-nected.

FAIL IMMEDIATEA failure operation is initiated in case of loss of signal.

Information If FAIL IMMEDIATE is switched on, a failure operation is initiated immedi-ately after the actuator is switched on if a loss of signal has occurred.

36


� FAILURE MODE S0

EDIT M1510FAILURE BEHAVIOUR


6.5.2 Source for initiation (failure source): set for the failure operation



FAILURE SOURCE (M1514)

Default value: E1 OR E2 FEEDBACK


SETPOINT E1Failure behaviour is initiated if setpoint E1 fails.The monitoring depends on the preset setpoint range, e.g.:E1 = 4 – 20 mA, E1 lower than 3.7 mA = Signal lossE1 = 10 – 20 mA, E1 lower than 9.7 mA = Signal lossMonitoring E1 = 0 – 20 mA is not possible

E1 OR E2 FEEDBACKFailure behaviour is initiated if setpoint E1 or actual value E2 failThe following is monitored:. for actuators with potentiometer: Cable break is detected. for electronic position transmitter RWG 4 – 20 mA in actuator:

E2 lower than 3.7 mA = signal loss. for MWG in actuator:Communication faults and MWG internal faults are recognised

E1, E2 OR E4 FEEDBACKFailure behaviour is initiated if setpoint E1, actual value E2, or process vari-able E4 fail.

6.5.3 Actuator behaviour (failure position): set on loss of signal



FAILURE POSITION (M1512)

Default value: FAIL AS IS


FAIL AS ISThe actuator stops in the current position

FAIL CLOSEThe actuator runs to end position CLOSED

FAIL OPENThe actuator runs to end position OPEN

37


EDIT M1512FAILURE POSITION

FAIL AS IS� :EDIT ↵:OK C:ESC

EDIT M1514FAILURE SOURCE

E1 OR E2 FEEDBACK� :EDIT ↵:OK C:ESC

FAIL TO PRESETThe actuator runs to the predetermined position.

6.5.4 Preset position definitionIf the FAILURE POSITION failure action (FAILURE POSITION parame-ter) is set, the actuator runs to the preset position stated here.



PRESET POSITION (M1513)

Default value: 0.0 %Setting range: from 0.0 % to 100.0 % (from OPEN to CLOSED)

6.5.5 Failure delay time settingDetermines the time elapsed between the detection of a cable break andthe initiation of the failure action.



DELAY TIME (M1511)

Default value: 3.0 sSetting range: 0.0 to 1200,0 seconds (20 min.)

38


EDIT M1513PRESET POSITION

0.0 %� :EDIT ↵:OK C:ESC

EDIT M1511DELAY TIME

3.0 s� :EDIT ↵:OK C:ESC

7 Functions

7.1 Type of seating: check/edit for end positions

Limit seating The limit switching is set in such a way that the actuator switches off at thedesired switching points. The torque switching acts as an overload protec-tion for the valve.

Torque seating The torque switching is set to the desired tripping torque. After reaching thetripping torque the actuator is turned off.The limit seating needs to be set in such a way that the limit switching is trip-ped shortly before reaching the set tripping torque. If this is not the case,one of the following fault signals is displayed: TSO FAULTS or “TSCFAULTS” (menu S1).


SETTINGS (M1)SEATING MODE (M11)

OPEN POSITION (M1110)CLOSED POSITION (M1111)

Default value: LIMIT

39


Valve damage due to incorrect setting!� The torque must suit the valve.� Only change the setting with the consent of the valve manufacturer.

EDIT M1111CLOSED POSITION

LIMIT� :EDIT ↵:OK C:ESC

EDIT M1110OPEN POSITION

LIMIT� :EDIT ↵:OK C:ESC

NOTICE

7.2 Torque switching: check/set

This setting is only possible for the non-intrusive versionFor further information refer to page 8.


SETTINGS (M1)TORQUE (M12)

OPENING (M1210)CLOSING (M1211)

Default value: according to order dataSetting range: according to torque setting range

refer to actuator name plate

Information The value can be displayed in percent, Newtonmeter (Nm) or in Lbs/ft.To change the display unit, refer to page 16.For display in percent:100 % corresponds to the max. torque indicated on the name plate of theactuator.Example: SA 07.5 with 20 – 60 Nm: 100 % = 60 Nm

33 % = 20 Nm

Information The following fault signals are sent if torque setting has been reached inmid-travel:. Status indication S0: operation mode LOCAL/OFF = FLT + NR. Status indication S0/S6: operation mode REMOTE = FAULT IND.. Status indication S1: TORQUE FAULT (OPEN) or TORQUE FAULT

(CLOSE)(torque fault)The fault has to be acknowledged before the operation can be resumed.Either by1. an operation command in the opposite direction.

– For TORQUE FAULT (CLOSE): Operation command in directionOPEN

– For TORQUE FAULT (OPEN): Operation command in directionCLOSE

2. or via the Reset push button in selector switch position LOCAL.

40


Valve damage due to incorrect setting!� The torque must suit the valve.� Only change the setting with the consent of the valve manufacturer.

EDIT M1211CLOSING100%


EDIT M1210OPENING100%


NOTICE

7.3 Limit switching setting

This setting is only possible for the non-intrusive versionFor further information refer to page 8.


SETTINGS (M1)SET LIMIT SWITCHES (M10)

CLOSED POSITION (M100)OPEN POSITION (M101)

Information For end position setting, turn selector switch to LOCAL position and movethe actuator into the end position, either via manual or motor operation(using the push buttons). Then turn the selector switch back to position OFFand accept end position.

Information If an end position cannot be set:� Check the type of control unit in actuator.

41


Valve damage due to direct approaching of mechanical end stop dur-ing motor operation!� During motor operation, interrupt travel before reaching the mechanical

valve end stop (press STOP push button).

SET LIMIT SWITCH M100CLOSED POSITION

63.3 %↵:EDIT C:ESC

SET LIMIT SWITCH M101�OPEN POSITION

63.3 %↵:EDIT C:ESC

NOTICE

7.4 Intermediate positions (option)

8 intermediate positions are available in the standard version.

Condition The actuator is equipped with either:. an MWG (for non-intrusive version) or. a potentiometer (5 kΩ) or. an RWGIn these versions, the positioning of the intermediate positions is made viasoftware parameters.

Selection of the intermediate positions can be made either via push buttonsfrom LOCAL or with the standard commands OPEN and CLOSE fromREMOTE. The actuator stops when reaching an intermediate position.Another operation command must be issued to resume operation to the nextintermediate position.

Table of contents:7.4.1 Display indication: enable view7.4.2 Intermediate positions: switch on or off7.4.3 Intermediate position definition7.4.4 Operation behaviour = actuator behaviour definition7.4.5 Intermediate positions: setting the signalling

7.4.1 Display indication: enable viewThe INTERMED. POSITION parameter must be set to VIEW ENABLED tocarry out settings in the intermediate positions.



INTERMED. POSITION (M4015)

Default value: VIEW NOT ENABLED


VIEW NOT ENABLEDThe parameters for the intermediate positions are not indicated in the dis-play.

VIEW ENABLEDThe parameters for the intermediate positions are indicated in the display.

42


EDIT M4015INTERMED. POSITIONVIEW NOT ENABLED


7.4.2 Intermediate positions: switch on or offEach intermediate position (POS.1 to POS.8) may individually be switchedon/off.


SETTINGS (M1)INTERMED. POSITION (M1C)

POS.1 SELECTOR SW. (M1C12)

Default value: OFF


OFFIntermediate position switched off.

REMOTE ONLYIntermediate position only active in operation mode REMOTE.

LOCAL ONLYIntermediate position only active in operation mode LOCAL.

REMOTE AND LOCALIntermediate position active in operation modes REMOTE and LOCAL.

7.4.3 Intermediate position definitionEach intermediate position (POS.1 to POS.8) can be set to any valuebetween 0 % and 100 % of the travel.This function is only available for the “Non-intrusive” version



POS.1 (M1C10)

Default value: 0.0 %Setting range: 0.0 % to 100.0 % of the travel (from OPEN to

CLOSED)

43


EDIT M1C10POS.10.0 %


EDIT M1C12POS.1 SELECTOR SW


7.4.4 Operation behaviour = actuator behaviour definitionThe reaction of the actuator upon reaching an end position can be set viathe POS.1 BEHAVIOUR through POS.8 BEHAVIOUR parameters.



POS.1 BEHAVIOUR (M1C11)

Default value: NO STOP


NO STOPNo intermediate stop, actuator continues the operation.

STOP OPENING DIR.Actuator stops during operation in direction OPEN after reaching the inter-mediate position. Actuator only runs after a new operation command isissued.This function is not active in the operation mode SETPOINT MODE.

STOP CLOSING DIR.Actuator stops during operation in direction CLOSE upon after reaching theintermediate position. Actuator only runs after a new operation command isissued.This function is not active in the operation mode SETPOINT MODE.

STOP BOTH DIR.Actuator stops upon after reaching the intermediate position. Actuator onlyruns after a new operation command is issued.This function is not active in the operation mode SETPOINT MODE.

44


EDIT M1C11POS.1 BEHAVIOUR

NO STOP� :EDIT ↵:OK C:ESC

7.4.5 Intermediate positions: set the signallingThe reaching of an intermediate position can be signalled:a) via the indication lights (LEDs) of the local controls (page 19) orb) via the output contacts (page 22)The signal behaviour of the individual intermediate positions is set via thePOS.1-8 control parameters:


SETTINGS (M1)

INTERMED. POSITION (M1C)

POS.1 CONTROL (M1C13)

Default value: NOT USED


NOT USED

No signal.

C_ _ _ POS¯¯¯¯¯O

Signal active from reaching of the intermediate position to end positionOPEN.

C¯¯¯¯¯POS_ _ _ O

Signal active from end position CLOSED to reaching of the intermediateposition.

C_ _ _ POS_ _ _ O

Impulse signal issued when going through intermediate position

Figure 8 shows the signal behaviour in intermediate positions.

45


0

1

0

1

0

1

0

1

POS

A

B

C

D

Figure 8

EDIT M1C13

POS.1 CONTROL

NOT USED

�� :EDIT �:OK C:ESC

A NOT USED 1 Active signalB C_ _ _ POS¯¯¯¯¯¯O 2 Signal not activatedC C¯¯¯¯¯¯POS_ _ _ OD C_ _ _ POS_ _ _ O POS = intermediate position

7.5 Positioner (operation mode SETPOINT MODE) (option)

The positioner records position setpoint E1 and position feedback E2 forcomparison. Depending on the detected deviation, the actuator motor thenruns in direction OPEN or CLOSE.

� Set selector switch in position REMOTE.If the positioner is active, the display shows:

Information If the display shows REMOTE MODE, the actuator is set to open-close dutyand no modulation is performed. In this case, modulating duty has to beselected first, refer to page 50.

Table of contents:7.5.1 Check: positioner enabledquestion7.5.2 Adaptive behaviour: switch on or off7.5.3 Overrun (inner deadband): set manually7.5.4 Max. error variable (outer dead band): set manually7.5.5 Dead time setting7.5.6 Closing fully/opening fully (end position tolerances for setpoint E1)7.5.7 Open-close and modulating duty selection7.5.8 Source of setpoint E1: view7.5.9 Input range of setpoint E1: view/edit7.5.10 Split Range operation

7.5.1 Check: positioner enabledquestionThe positioner must be available. This value is set in the factory.



POSITIONER (M4000)

For the operation mode SETPOINT MODE the POSITIONER parametermust be set to POSITIONER ENABLED.


FUNCTION NOT ACTIVEThere is no positioner available.

POSITIONER ENABLEDThe controls are equipped with a positioner.^

46


� SETPOINT MODE S0E1 60%E2 60%

SETPOINT POSITION

VIEWPOSITIONERPOSITIONER ENABLED

C:ESC

7.5.2 Adaptive behaviour: switch on or offAs standard, the adaptive positioning is switched on, i.e. overrun and max.error variable are automatically defined by the positioner (figure 9)If the setting is to be made manually, the ADAPTIVE BEHAVIOUR parame-ter must be in position OFF.



ADAPTIVE BEHAVIOUR (M4011)

Default value: ON


OFFAdaptive behaviour switched off

ONAdaptive behaviour switched on

Figure 9 shows the modulating behaviour:

Information If the adaptive behaviour is switched off, overrun and max. error variablemust be set manually (refer to subclauses 7.5.3 and 7.5.4.

47


E1

P1

P2

T1

T4

T2

T3

P3E2

Figure 9

EDIT M4011ADAPTIVE BEHAVIOUR

ON� :EDIT ↵:OK C:ESC

E1 Nominal value T1 Outer dead bandE2 Actual value T2 Max. error variableP1 Switch-on point T3 Inner dead bandP2 Switch-off point in direction OPEN T4 OverrunP3 Nominal value reached

7.5.3 Overrun (inner dead band) : set manuallyThe inner dead band determines the switch-off point of the actuator and,therefore, influences the overrun (figure 9).The inner dead band may be set individually for the directions OPEN andCLOSE.Manual setting is only possible, if the adaptive behaviour (ADAPTIVEBEHAVIOUR parameter) is switched off.


SETTINGS (M1)POSITIONER (M19)

OPENING DEADBAND (M1913)CLOSING DEADBAND (M1914)

Default values: OPENING DEADBAND = 0.5 %CLOSING DEADBAND = 0.5 %

Setting ranges: OPENING DEADBAND = 0.0 to 9.9 %CLOSING DEADBAND = 0.0 to 9.9 %

7.5.4 Max. error variable (outer dead band): set manuallyThe outer dead band determines the switching-on point of the actuator.The motor starts if the actual value (input signal E2) or a change in nominalvalue is higher than the max. error variable determined by the outer deadband (refer to figure 9).)Manual setting is only possible if the adaptive behaviour (ADAPTIVEBEHAVIOUR parameter) is switched off.



OUTER DEADBAND (M1915)

Default value: 1.0 %Setting range: 0.1 to 9.9 %

48


EDIT M1915OUTER DEADBAND


EDIT M1914CLOSING DEADBAND


EDIT M1913OPENING DEADBAND


7.5.5 Dead time settingThe dead time prevents the operation to a new nominal position within apre-determined time.



DEAD TIME (M1910)

Default value: 0.5 sSetting range: 0.0 to 60.0 seconds

Information It must be ensured via the controls that the max. permissible number ofstarts of the actuator is not exceeded. This can be achieved by setting thedead time to a sufficiently high value.

7.5.6 Closing fully/opening fully (end position tolerances for setpoint E1)

If the end positions cannot be reached due to inaccurate analogue setpointsignals (0/4 or 20 mA), a tolerance for the nominal value within the end posi-tion range can be set. If the tolerance is exceeded or not reached, the actu-ator continues the operation until the full end position has been reached.This ensures that the actuator opens and closes fully.



FULL OPEN ADJUST (M1911)FULL CLOSE ADJUST (M1912)

Default values: FULL OPEN ADJUST = 100 %FULL CLOSE ADJUST = 0 %

Setting ranges: FULL OPEN ADJUST = 95 % to 100 % of travelFULL CLOSE ADJUST = 0 % to 50 % of travel

49


EDIT M1912FULL CLOSE ADJUST


EDIT M1911FULL OPEN ADJUST


EDIT M1910DEAD TIME (T-OFF)


7.5.7 Open-close (REMOTE MODE) and modulating duty (SETPOINT MODE) selectionFor actuators with positioner, a change-over between open-close and mod-ulating duty is possible via the input MODE (see wiring diagram).

MODE input: + 24 V DC = REMOTE MODE = open-close duty, i.e. thecontrol is executed via digital commands OPEN - STOP - CLOSE

MODE input: 0 V (or input open) = SETPOINT MODE = modulating duty,i.e. the control is executed via an analogue signal (e.g. 0/4 – 20 mA)

7.5.8 Source of setpoint E1: viewThis value is set in the factory and can only be changed by the AUMAservice.



SETPOINT E1 (M4100)

Default value: I/O1 ANALOG IN1


NONEThere is no setpoint source available.

LOGIC ANALOG IN1For AUMA service only (the setpoint E1 is transmitted from external via theanalogue input 1 directly to the logic board).

I/O1 ANALOG IN1The setpoint E1 is transmitted via the I/O board, analogue input 1.

I/O1 ANALOG IN2The setpoint E1 is transmitted via the I/O board, analogue input 2.

50


VIEWSETPOINT E1

I/O1 ANALOG IN1C:ESC

7.5.9 Input range of setpoint E1: view/editThe input range of setpoint E1 is determined by a start and an end value.The setting parameters depend on the pre-set setpoint source (refer to page 46).Example for setpoint source = I/O1 ANALOG IN1



I/O1 ANLOG IN1 START (M410H)I/O1 ANLOG IN1 END (M410I

Default values: I/O1 ANLOG IN1 START= 0 mAI/O1 ANLOG IN1 END = 20 mA

Setting ranges: I/O1 ANLOG IN1 START = 0 to 20 mAI/O1 ANLOG IN1 END = 0 to 20 mA

7.5.10 Split Range operation

In Split Range operation, a setpoint E1 is shared by up to three positioners.A typical example is a pipeline with a by-pass. The actuator mounted on theby-pass reacts in the lower range (0 – 10 mA), the actuator on the mainvalve in the upper range (10 – 20 mA). However, any other values may beentered.Setting is made via I/O1 ANLOG IN1 STAR and I/O1 ANLOG IN1END parameters, as described in the section “Input range of setpoint E1".

51


VIEWI/O1 ANLOG IN1 END

20 mAC:ESC

VIEWI/O1 ANLOG IN1 START

0.0 mAC:ESC

7.6 Process controller (option)

Figure 10 shows the function of the process controller:The process controller (2) receives the process setpoint (E1) and the processvariable (E4) (e.g. from a sensor). On the basis of both values, the processcontroller calculates the position setpoint (E7) for the positioner (3).In turn, the positioner (3) compares this setpoint with the position feedback(E2) of the valve and issues the operation commands (OPEN - CLOSE) tothe actuator.

Table of contents:7.6.1 Setting procedure7.6.2 Process controller activation7.6.3 Proportional amplification Kp setting7.6.4 Reset time Ti setting7.6.5 Rate time Td setting7.6.6 Derivative gain Kd setting7.6.7 Internal process setpoint setting7.6.8 Behaviour on loss of the process setpoint (wire break monitoring)7.6.9 Inverse operation setting7.6.10 Travel limitation7.6.11 Reaction monitoring setting7.6.12 Input range of process setpoint E1: view7.6.13 Input range of process variable E4: view

52


E1E4

2

E2

6

7

4

1

3

5

E7

Figure 10

1 AUMATIC controls 7 Valve2 Process controller3 Positioner E1 Process setpoint4 Actuator E2 Position feedback5 Positioner e.g. RWG/MWG E4 Process variable6 Sensor E7 Position setpoint (internal)

7.6.1 Setting procedure

The setting of the process controller largely depends on the area of applica-tion for the controller. A PI controller is sufficient for most applications.

Procedure 1. Operate the controller as P controller, i.e. set the parameters as follows:– Proportional gain Kp = 1– Reset time Ti = 1000 s– Rate time Td = 0– Derivative gain Kd = 0

2. Double proportional gain Kp until the control loop starts to oscillate.3. Reduce proportional gain Kp to 60 % of the set value.4. Decrease rate time Td until the error variable equals zero.

7.6.2 Process controller activation (Check: Process controller available?)

The process controller is available if the PROCESS CONTROL PID(M400A) parameter is displayed in the SPECIAL FUNCTION (M40)menu.



PROCESS CONTROL PID (M400A)

Default value: FUNCTION NOT ACTIVE


FUNCTION NOT ACTIVEThe process controller is switched off.

FUNCTION ACTIVEThe process controller is switched on.

Information The process controller is activated or deactivated via the EDIT menu. Thisvalue is set in the factory and can only be changed by the AUMA service.

53


VIEWPROCESS CONTROL PIDFUNCTION ACTIVE

C:ESC

7.6.3 Proportional gain Kp setting

In case of an error variable, the P portion immediately (i.e. without delay)changes the position value proportionally to the error variable.If a small error variables already requires a major valve position adjustment,the proportional gain Kp must be increased.


SETTINGS (M1)PROCESS CONTROL PID (M1I)

PORPORT.GAIN Kp (M1I10)

Default value: 1.0Setting range: 0.1 to 10.0

Information If the reaction is too extreme (overshoot), the value must be reduced. If thereaction is too weak, the value must be increased.

7.6.4 Reset time Ti setting

The reset time determines the I portion of the controller. The more inert asystem, the higher this value should be set.



RESET TIME Ti (M1I11)

Default value: 1000 sSetting range: 1 to 1000 seconds

Information � Increase Ti in case of propensity to oscillation� Decrease Ti if the reactions are excessively delayed� Initial value for fast processes (pressure): 10� Initial value for slow processes (temperature): 1000

54


EDIT M1I11RESET TIME Ti

1000 s� :EDIT ↵:OK C:ESC

EDIT M1I10PROPORT. GAIN Kp

1.0� :EDIT ↵:OK C:ESC

7.6.5 Rate time Td settingThe rate time determines the D portion of the controller. Typically, no settingis required here (= 0), since actuator and valve – due to the operating time –cannot react abruptly to a sudden occurrence of an error variable.



RATE TIME Td (M1I12)

Default value: 0 sSetting range: 0 to 100 seconds

Information � Increase Td in case of propensity to oscillation� Initial value for actuators: 0

7.6.6 Derivative gain Kd settingThe derivative gain determines the D portion of the controller.Typically, no setting isrequired here (= 0), since the actuator and valve – due to the operating time - can-not react abruptly to a sudden occurrence of an error variable.



DERIVATIVE GAIN Kd (M1I13)

Default value: 0Setting range: 0 to 100

55


EDIT M1I13DERIVATIVE GAIN Kd

0� :EDIT ↵:OK C:ESC

EDIT M1I12RATE TIME Td


7.6.7 Internal process setpoint settingIf necessary, the process controller can also be operated without externalprocess setpoint. An internal process setpoint may be set with this parame-ter.



INTERNAL SET POINT (M1I14)

Default value: 0 %Setting range: 0 to 100 %

Information The actuator only reacts to the preset internal setpoint if the PID TYPEparameter is set to PID-INTERN.



PID TYPE (M1I1C)

Default value: PID-EXTERN


PID-INTERNProcess control via internal process setpoint

PID-EXTERNProcess control via external process setpoint

56


EDIT M1I1CPID TYPEPID-EXTERN

C:ESC

EDIT M1I14INTERNAL SET POINT


7.6.8 Behaviour on loss of the process setpoint (wire break monitoring)

When using 4 – 20 mA signals for the process setpoint and the positionfeedback, wire break monitoring is performed.Loss of the process variable starts the failure behaviour.



BEHAVIOR-LOSS OF E1 (M1I15)

Default value: PID-INTERN


PID-INTERNIn case of signal loss of the process setpoint, the controls switches to theinternal process setpoint.

FAILURE BEHAVIOURThe failure behaviour is activated for signal loss process setpoint (page 36).The failure behaviour defines whether the actuator stops or remains in posi-tion, whether the valve opens or closes or approaches a parameter-definedintermediate position.

7.6.9 Inverse operation setting

As standard, the valve is opened by the modulating actuator as soon as theprocess variable falls below the process setpoint. Depending on the pro-cess, it may, however, be necessary that the valve closes as soon as theprocess variable falls below the process setpoint. In this case, the respectiveparameters are used to set the process controller to inverse operation.



INVERSE OPERATION (M1I16)



FUNCTION NOT ACTIVEInverse operation is switched off (default).

FUNCTION ACTIVEInverse operation is switched on.

57


EDIT M1I16INVERSE OPERATIONFUNCTION NOT ACTIVE� :EDIT ↵:OK C:ESC

EDIT M1I15BEHAVIOUR-LOSS OF E1

PID-INTERN� :EDIT ↵:OK C:ESC

7.6.10 Travel limitation

If necessary, the travel can be limited in direction OPEN and/or CLOSE.This prevents the end position(s) OPEN and/or CLOSED from beingapproached in modulating duty. The actuator stops when reaching the setposition limit value. In LOCAL or REMOTE MODE operation mode, this limi-tation is not active. The valve can then be run into the end positions eithervia the local controls or the remote control commands OPEN - CLOSE.

Figure 11 shows the limitation of the travel range:



CONTROL LIMIT OPEN (M1I17)CONTROL LIMIT CLOSE (M1I18))

Default values: CONTROL LIMIT OPEN = 100 %CONTROL LIMIT CLOSE = 0 %

Setting ranges: CONTROL LIMIT OPEN = 0 % to 100 %CONTROL LIMIT CLOSE = 0 % to 100 %

58


EDIT M1I18CONTROL LIMIT CLOSE


EDIT M1I17CONTROL LIMIT OPEN


1 Permissible actuator travel for PIDoperation 2

Permissible actuator travel forOperation modes LOCAL or RE-MOTE MODE

0 % 100 %

67 %22 %

1

2

Figure 11

7.6.11 Reaction monitoring setting

In addition to wire break monitoring, the process variable can also be sub-ject to reaction monitoring.

Response monitoring Via E4 MAX. REACTION parameter.If the process variable (E4) exceeds the maximum value within the reactiontime (t1), the failure behaviour is activated (page 36).

Change monitoring Via E4 MIN. REACTION parameter.If, after a process setpoint change, the process variable (E4) does notchange by the min. value within reaction time (t1), the failure behaviour isactivated (page 36).The change monitoring allows to check whether the system reacts to anominal value change.

Figure 12 shows the reaction monitoring of the process variable:

Information If the parameter E4 REACTION TIME is set to 0, the reaction monitoring isnot working.



E4 REACTION TIME (M1I19)E4 MIN. REACTION (M1I1A)E4 MAX. REACTION (M1I1B)

Default values: E4 REACTION TIME = 0 sE4 MIN. REACTION = 0.0 %E4 MAX. REACTION = 0.0 %

Setting range: E4 REACTION TIME = 0 to 100 secondsE4 MIN. REACTION = 0.0 % to 10.0 %E4 MAX. REACTION = 0.0 % to 10.0 %

59


EDIT M1I19E4 REACTION TIME


E4 Process setpoint P1 Response monitoringt1 Reaction time, e.g. = 1 s P2 Change monitoring

t

E4

P1

t1

P2

Figure 12

7.6.12 Input range of process setpoint E1: viewRefer to positioner subclause “Input range of nominal value E1: view/edit”(page 51).

7.6.13 Input range of process variable E4: view



I/O1 ANLOG IN2 STAR (M410J)I/O1 ANLOG IN2 END (M410K)

Default values: I/O1 ANLOG IN2 STAR = 0 mAI/O1 ANLOG IN2 END = 20 mA

Setting ranges: I/O1 ANLOG IN2 START = 0 to 20 mAI/O1 ANLOG IN2 END = 0 to 20 mA

7.7 Stepping mode (option)

In stepping mode the operating time can be increased for the entire or anyportion of the valve travel (refer to figure 13).

Information Stepping mode is only possible if a position transmitter (potentiometer,RWG, or MWG) is installed in the actuator.

Table of contents:7.7.1 Display indication: enable view7.7.2 Stepping mode: switch on or off7.7.3 Stepping range setting (start and end of stepping mode)7.7.4 ON and OFF times setting

60


VIEWI/O1 ANLOG IN2 END

20.0 mAC:ESC

VIEWI/O1 ANLOG IN2 START

0.0 mAC:ESC

1 Stepping range OPEN t1 Operating time for normal operation2 Stepping range CLOSE t2 Operating time for stepping modeP1 Start of stepping mode t3 Running timeP2 Stop of stepping mode t4 OFF time (pause time)

1

t1

t3

t4

t3

t4

t1

t2

t2

2

Figure 13

7.7.1 Display indication: enable viewTo perform settings for stepping mode via the display, the setting“STEPPING MODE” must be in position “VIEW ENABLED”.



STEPPING MODE (M4014)

Default value: VIEW NOT ENABLED


VIEW NOT ENABLEDThe parameters for the stepping mode are not indicated in the display.

VIEW ENABLEDThe parameters for the stepping mode are indicated in the display.

7.7.2 Stepping mode: switch on or offStepping mode can be individually activated for the directions OPEN andCLOSE.


SETTINGS (M1)STEPPING MODE (M17)

DIRECTION OPEN (M1710)DIRECTION CLOSE (M1715)

Default values: DIRECTION OPEN = OFFDIRECTION CLOSE = OFF


OFFStepping mode is switched off

REMOTE ONLYStepping mode only possible in operation mode REMOTE

LOCAL ONLYStepping mode only possible in operation mode LOCAL

REMOTE AND LOCALStepping mode possible in both operation modes REMOTE and LOCAL

61


EDIT M4014STEPPING MODE

VIEW NOT ENABLED� :EDIT ↵:OK C:ESC

EDIT M1710DIRECTION OPEN


7.7.3 Stepping range setting (start and end of stepping mode)The stepping range (start and end of stepping mode) can be set separatelyfor both directions.



START STEP OPEN (M1713)STOP STEP OPEN (M1714)START STEP CLOSE (M1718)STOP STEP CLOSE (M1719)

Default values: START STEP OPEN = 0.0 %STOP STEP OPEN = 100.0 %START STEP CLOSE = 100.0 %STOP STEP CLOSE = 0.0 %

Setting ranges: START STEP OPEN = 0.0 % to 99.9 %STOP STEP OPEN = 0.1 % to 1000 %START STEP CLOSE = 0.1 % to 100.0 %STOP STEP CLOSE = 0.0 %to 99.9 %

7.7.4 ON and OFF times settingThe ON or OFF times can be set individually for the directions OPEN andCLOSE.



ON TIME OPEN (M1711)OFF TIME OPEN (M1712)ON TIME CLOSE (M1716)OFF TIME CLOSE (M1717)

Default values: ON TIME OPEN = 10.0 sOFF TIME OPEN = 50.0 sON TIME CLOSE = 10.0 sOFF TIME CLOSE = 50.0 s

Setting range: ON TIME OPEN = 1.0 to 300.0 secondsOFF TIME OPEN = 1.0 to 300.0 secondsON TIME CLOSE = 1.0 to 300.0 secondsOFF TIME CLOSE = 1.0 to 300.0 seconds

62


EDIT M1712OFF TIME OPEN


EDIT M1711ON TIME OPEN


EDIT M1714STOP STEP OPEN


EDIT M1713START STEP OPEN


7.8 Local controls enable function (option)

The selector switch functions on the local controls (LOCAL, OFF, andREMOTE) may be either enabled or disabled.

7.8.1 Selector switch functions: enable/disableThis value is set in the factory and can only be changed by the AUMA ser-vice.



ENABLE LOCAL MODE (M410W)

Default value: NOT ACTIVE


NOT ACTIVEAll selector switch functions are enabled.

I/OThe push buttons are used to disable or enable the actuator operation viathe digital RELEASE input (see wiring diagram).. Disabling operation via push buttons:

no signal at the RELEASE input (the status indication S0 in the displayshows RESTRICTED).. Enabling operation via push buttons:Connect + 24 V DC signal to the RELEASE input.

63


VIEWENABLE LOCAL MODE

NOT ACTIVEC:ESC

7.9 EMERGENCY STOP function (option)

As an option, the AUMATIC can be equipped with an EMERGENCY STOPpush button. When engaged, this EMERGENCY STOP interrupts the controlvoltage of the contactors.

Information The EMERGENCY STOP button is not available for the ACExC, but only forthe weatherproof versions of the AUMATIC.

Table of contents:7.9.1 Functional description7.9.2 Feedback signals on the display7.9.3 Setting feedback signals via output contacts7.9.4 Setting feedback signals via LEDs

7.9.1 Description of the functionsAs soon as this EMERGENCY STOP button is operated, several steps areperformed in the AUMATIC:. The 24 V AC control voltage of the AUMATIC contactors is interrupted.. Switching off the operation command and cancelling a possibly set

self-retaining.. Option: The operation status of the EMERGENCY STOP button is indi-cated by activating an output contact.. Option: The operation status of the EMERGENCY STOP button is indi-cated by an indication light (LED) lighting up on the local controls.. Indication of the EMERGENCY STOP status in the display showing theentry EMCY STOP ACTIVE in the diagnostic page S3 NOT READYIND.. EMERGENCY STOP status shown in the status indication S0: operationstatus EMERGENCY STOP

After unlocking the EMERGENCY STOP button, a possibly active operationcommand will not immediately be re-activated, but only upon confirmationby the user which, in turn, resets the EMERGENCY STOP status.The Reset push button of the local controls has to be pressed for confirma-tion to ensure that controls are reset to normal operation. After this, opera-tion commands as well as emergency and safety operations will immedi-ately be performed. Unlocking is only possible if the selector switch is inposition LOCAL.

64


Figure 14

7.9.2 Feedback signals on the displayThe following indications are displayed in status indications S0 and S3:

� Description of the indications:

EMERGENCY STOP/EMCY STOP ACTIVEThe EMERGENCY STOP button has been operated and has put theAUMATIC into the EMERGENCY STOP status. This status can only becancelled by unlocking the EMERGENCY STOP button and issuing a sub-sequent RESET command.

7.9.3 Feedback signals setting via output contacts



OUTPUT CONTACT 1 - 5


EMCY STOP BUTTONThe selected output contact is activated, after the EMERGENCY STOP but-ton was operated.This signal can be cancelled by unlocking the EMERGENCY STOP button.

7.9.4 Feedback signals setting via LEDs



LED 1 - 4


EMCY STOP BUTTONThe selected LED is illuminated after the EMERGENCY STOP button wasoperated.This signal can be cancelled by unlocking the EMERGENCY STOP button.

65


�NOT READY IND. S3

EMCY STOP ACTIVE

EDIT M1412OUTPUT CONTACT 1EMCY STOP BUTTON


EDIT M1313LED 2

EMCY STOP BUTTON� :EDIT ↵:OK C:ESC

�LOCAL MODE S0

EMERGENCY STOPE2 100%

OPEN POSITION

7.10 Monitoring and failure functions

Table of contents:7.10.1 Torque monitoring7.10.2 Motor protection (thermal monitoring)7.10.3 Monitoring of the max. number of starts and the max. running time7.10.4 Operating time monitoring7.10.5 Reaction monitoring7.10.6 Phase failure monitoring

7.10.1 Torque monitoringThe torque monitoring serves as overload protection over the whole travel.Depending on the version, the required tripping torques are either set viathe torque switching in the actuator or via the OPENING and CLOSINGparameters (Non-Intrusive version).If the set torques are reached in mid-travel, the actuator will be stoppedand the following fault signals will be sent:. Status indication S0: operation mode LOCAL/OFF = FLT + NR. Status indications S0/S6: operation mode REMOTE = FAULT. Status indication S1: TORQUE FAULT (OPEN) or TORQUE FAULT

(CLOSE)(torque fault)The fault has to be acknowledged before the operation can be resumed.Either by1. an operation command in the opposite direction.

– For TORQUE FAULT (CLOSE): operation command in directionOPEN

– For TORQUE FAULT (OPEN): operation command in directionCLOSE

2. or via the Reset push button in selector switch position LOCAL (only pos-sible if the current torque is lower than the tripping torque).

Setting the torque by-passThe torque monitoring can be disabled during the set torque by-pass dura-tion. For this period, the torque by-pass is effective, irrespective of the actua-tor position.


SETTINGS (M1)TORQUE (M12)

BY-PASS DURATION (M1212)

Default value: 0.0 sSetting range: 0 to 50 (= 0.0 to 5.0 seconds)

66


EDIT M1212BY-PASS DURATION

0.0 S� :EDIT ↵:OK C:ESC

Valve damage due to excessive torque!� Only apply torque by-pass with the consent of the valve manufacturer.

NOTICE

7.10.2 Motor protection (thermal monitoring)In order to protect against overheating and impermissibly high temperaturesat the actuator, PTC thermistors or thermoswitches are embedded in themotor winding. The thermoswitch is tripped as soon as the max. permissiblewinding temperature has been reached.The actuator is switched off and the following signals are given:. LED 3 (thermal fault) on the local controls is illuminated.. Status indication S0: operation mode LOCAL/OFF = FLT + NR. Status indication S0/S6: operation mode REMOTE = FAULT. Status indication S1 in the display: THERMAL FAULT.

The motor has to cool down before the operation can be resumed.Depending on the parameter setting, the fault signal is either automaticallyreset or the fault signal has to be reset using the Reset push button inselector switch position LOCAL.

Viewing the motor protectionThis value is set in the factory.



MOTOR PROTECTION (M4108)

Default values: Non Ex actuators = THERMAL CONT. (AUTO)Ex actuators = THERMISTOR (RESET)


THERMAL CONT. (AUTO)Automatic reset after the motor has cooled off.Not possible for explosion-proof version ACExC 01.1

THERMAL CONT.(RESET)Manual reset. After the motor has cooled down the fault must be reset withthe Reset push button at the local controls. If required the thermal overloadrelay has to be reset manually. To this end, remove the cover on the back ofthe AUMATIC and operate the Reset push button on the thermal overloadrelay.

THERMISTOR (RESET)Manual reset. After the motor has cooled down the fault must be reset withthe Reset push button at the local controls.

THERMISTOR (AUTO)Automatic reset after the motor has cooled down.Not possible for explosion-protected version ACExC 01.1

67


VIEWMOTOR PROTECTIONTHERMAL CONT. (AUTO)

C:ESC

7.10.3 Monitoring of the max. number of starts per hour and max. running time per hour

The AUMATIC monitors any exceeding of. the maximum number of starts (motor starts) per hour. the maximum running time (on-time) per hour.

If any of these values has been exceeded, the actuator will however not bestopped, but the following warning signals are sent:

Status indication S0: operation mode OFF/LOCAL/: WRN + NRStatus indications S0/S6: operation mode REMOTE: WARNINGStatus indication S2: WARNING STARTS/RUN

The warning signals will automatically be cleared if the number of starts persecond and the set max. running time per hour are no longer reached.

An exceeding is also logged in the operating data countersWRN.STARTS/RUN1 and WRN.STARTS/RUN2.WRN.STARTS/RUN1 contains the total of all starts/running time warnings.WRN.STARTS/RUN2 contains the max. time duration of a starts/runningtime warning.Example:The AUMATIC signals a total of 3 starts/running time warnings because theset cycles/h or running time/h: once 20 min., once 15 min, once 22 min.have been exceeded. Afterwards the operating data counters contain the fol-lowing values:WRN.STARTS/RUN1 = 57 min. total of all time sections (20+15+22 min)WRN.STARTS/RUN2 = 22 min. longest time section

Switching on/off the monitoring of the max. number of starts and themax. running timeTo be able to view settings or to perform modifications, the MONITORINGparameter must be set to FUNCTION ACTIVE.

Information This parameter is also used to switch the operating time monitoring(page 70) on/off.



MONITOR TRIGGERS (M4016)

Default value: FUNCTION ACTIVE


FUNCTION NOT ACTIVEThe MAX STARTS/HOUR and MAX DUTY CYCLE parameters are notshown in the display.

FUNCTION ACTIVEThe MAX STARTS/HOUR and MAX DUTY CYCLE parameters are shown inthe display.

68


EDIT M4016MONITOR TRIGGERSFUNCTION ACTIVE


Setting the max. permissible number of starts


SETTINGS (M1)MONITOR TRIGGERS (M18)

MAX STARTS/HOUR (M1810)

Default value: 1200Setting range: 0 to 1800 starts (motor starts)

Setting the max. permissible running time



MAX DUTY CYCLE (M1811)

Default value: 15 min


15 minThe max. permissible running time (on-time) per hour amounts to 15 min.



69


EDIT M1810MAX STARTS/HOUR

1200� :EDIT ↵:OK C:ESC

EDIT M1811MAX DUTY CYCLE

15 min� :EDIT ↵:OK C:ESC

7.10.4 Operating time monitoringThis function allows the monitoring of the operating time of the actuator. Ifthe actuator needs longer than the set time (MAX. RUN TIME parameter)to move from end position OPEN to end position CLOSED, the followingwarning signals are given (the actuator is not stopped):

Status indication S0: operation mode OFF/LOCAL: WRN + NRStatus indications S0/S6: operation mode REMOTE: WARNINGStatus indication S2: OPERATION TIME

The warning signals are automatically cleared when a new operation com-mand is executed.

When the actuator moves from an intermediate position to an end position,the set monitoring time for the whole stroke is assigned in relation to theremaining stroke/travel.

Switching the operating time monitoring on/off

Information This parameter is also used to switch the monitoring of the max. number ofstarts per hour and the max. running time per hour (page 66) on/off.



MONITOR TRIGGERS (M4016)

Default value: FUNCTION ACTIVE


FUNCTION NOT ACTIVEThe operation time monitoring is switched off.

FUNCTION ACTIVEThe operation time monitoring is switched on.

Setting the max. permissible operation time



MAX. RUN TIME (M1812)

Default value: 900 sSetting range: 4 to 36000 seconds (4 seconds to 10 hours)

70


EDIT M4016MONITOR TRIGGERSFUNCTION ACTIVE


EDIT M1812MAX. RUN TIME


7.10.5 Reaction monitoringThe AUMATIC controls monitor the actuator reaction via the control unit ofthe actuator.If no reaction is recorded at the output drive of the actuator within a settabletime (REACTION TIME parameter), the actuator is switched off and the fol-lowing fault signals are given:

Status indication S0: operation mode LOCAL/OFF: FLT + NRStatus indications S0/S6: operation mode REMOTE: FAULT IND.Status indication S1: INTERNAL FAULTDiagnostic indication D2: NO REACTION

Reset the fault using the Reset push button at the local controls.In case of operation from an intermediate position, reaction monitoring willonly be performed if the actuator has a position feedback.

Switching the reaction monitoring on/offThis value is set in the factory and can only be changed by the AUMA service.



REACTION MONITORING (M4018)



FUNCTION NOT ACTIVEThe reaction monitoring is switched off

FUNCTION ACTIVEThe reaction monitoring is switched on

Setting/editing the reaction timeThe reaction time is set in the factory.


SETTINGS (M1)REACTION TRIGGER (M1H)

REACTION TIME (M1H10)

Default value: 7 sSetting range: 1.0 to 15.0 seconds

71


EDIT M4018REACTION MONITORINGFUNCTION NOT ACTIVE� :EDIT ↵:OK C:ESC

EDIT M1H10REACTION TIME


7.10.6 Phase failure monitoring

When connected to a 3-phase AC power supply, the electronics of theAUMATIC controls is supplied via phases L1 and L3. In case of losing one ofthe two phases, the controls are inoperable and the actuator stops.If losing phase L2, the controls remain fully operative. The controls stop theactuator in case of phase L2 loss and issues the LOSS OF PHASE faultsignal.

Information In case of a phase L2 loss during motor operation, this does not necessarilylead to an immediate stand still of the actuator. The reason is that the rotat-ing motor generates the missing phase itself. This leads, however, to areduction of the motor output torque.If the torque is sufficient for valve operation, the missing phase L2 is onlydetected when switching off (e.g. in an end position) and the LOSS OFPHASE fault signal is generated.

Setting/editing the phase monitoringFaults in supply voltage (e.g. voltage drops) do not generate a fault signalduring the period adjustable for this parameter.


SETTINGS (M1)PHASE MONITORING (M1O)

Default value: 10.0 sSetting range: 0.0 to 30.0 seconds

Information The phase loss monitoring is only valid for connections to 3-phase ACpower supplies. The phase loss monitoring is not available for the followingversions:Numbering system of wiring diagram:. 3rd position in ACP wiring diagram = I, Q (DC motor). 5th position in ACP wiring diagram = B (heater with external supply). 6th position in ACP wiring diagram = 7 (external supply of electronics with

24 V DC, without transformer, without voltage output)Example: ACP 11I2B7P0CA-002

Numbering system of terminal plan:. KMS 44TP in terminal plan = 44 (motor connection via terminal box),example: KMS 44TP502/001. KMS 44TP in terminal plan = 42 (motor connection via plug/socket con-nector), example: KMS 42TP480/001

72


EDIT M1O10PHASE MONITORING


8 Corrective action

8.1 Fault indications and warning indications

Faults interrupt or prevent electrical actuator operation.Warnings have no influence on the electrical actuator operation. They onlyserve information purposes.Fault and warning indications are shown on the display.

Table of contents:8.1.1 Status indication S0 – Faults and warnings8.1.2 Status indication S1 – Faults8.1.3 Status indication S2 – WarningsFor further status indications in the display, refer to page 15 et seqq.

8.1.1 Status indication S0 – faults and warnings

Line 4 of status indication S0 shows faults and warnings.

� Description of the fault indications:

FAULT IND.A fault has occurred� For further information, press�� and go to status indication S1.

WARNING IND.A warning has occurred� For further information, press�� and go to status indication S2.

FAULT + WARNINGFaults as well as warnings have occurred.� For further information, press�� and go to status indications

S1(faults) or S2 (warnings).

NOT READY IND.The actuator cannot be operated from REMOTE. The actuator can only beoperated via the local controls.� For further information, press�� and go to status indication S3

(cause of fault signals).

FLT + NRFaults and the NOT READY IND. signal have occurred.� For further information, press�� and go to status indications S1 or

S3.

WRN + NRFaults and the NOT READY IND. signal have occurred.� For further information, press�� and go to status indications S2 or

S3.

FLT + WRN + NRFaults, warnings, and the NOT READY IND. signal have occurred.� For further information, press�� and go to status indications S1 to

S3.

73


�LOCAL MODE S0

OPENE2 100%

FAULT IND.

8.1.2 S1 status indication – faultFaults are indicated within this group:

� Description of the fault indications:

NO FAULTNo fault has occurred.

INTERNAL FAULTInternal fault has occurred.For further information:1. Go to group D0: Press C and hold down until the diagnostic indication

D0 is displayed.2. Go to diagnostic indication D2: Press� twice.

TORQUE FAULT (CLOSETorque fault in direction CLOSE.� Operation command in direction OPEN, or� Press Reset push button.

TORQUE FAULT (OPEN)Torque fault in direction OPEN� Operation command in direction CLOSE, or� Press Reset push button.

LOSS OF PHASEOne phase is missing.� Test/connect phases.

THERMAL FAULTMotor protection tripped.� Cool off, wait.� If the fault indication display persists after cooling off:

– Set selector switch to position Local control (LOCAL).– Reset fault indication via Reset push button.

� Check fuse F4.

CONFIGURATION FAULTThe controls configuration is incorrect.For further information:� Cool off, wait.1. Go to group D0: Press C and hold down until the diagnostic indication

D0 is displayed.2. Go to D4 diagnostic indication: Press� four times.

74


�FAULT IND. S1

NO FAULT

8.1.3 Status indication S2 – warningsWarnings are indicated within this group:

� Description of the warnings:

NO WARNINGNo warnings have occurred.

WARNING RUN.TIMEThe preset running time for a travel between end position OPEN and endposition CLOSED has been exceeded.� Set the running time (MONITOR TRIGGERS parameter) in accordance

with the actual running time.� Check tripping behaviour of end position switches.� Check actuator mechanics.

WARNING STARTS/RUNThe preset values for max. starts/h or max. running time/h have beenexceeded.� Check modulating behaviour.� Increase dead time.� Reduce number of nominal value changes.

INTERNAL FEEDBACKPosition transmitter (potentiometer or RWG) is not standardised.� Operate actuator into both end positions (OPEN and CLOSED), one

after the other.

INTERNAL WARNINGInternal warnings have occurred.For further information:1. Go to group D0: Press C and hold down until the diagnostic indication

D0 is displayed.2. Go to diagnostic indication D3: Press� three times.

FEEDBACK E2 LOSSSignal loss of position transmitter.� Check position transmitter signal.1. Go to group D0: Press C and hold down until the diagnostic indication

D0 is displayed.2. Go to D7, D8, or D9 diagnostic indication. Press� either seven, eight,

or nine times.� Check position transmitter wiring (potentiometer or RWG).� Check POSITION E2 parameter. The setting must correspond to the

wiring diagram.

SETPOINT E1 LOSSSignal loss of the set point.� Check wiring.

TORQUE E6 LOSSSignal loss of torque source.� Check wiring.

75


�WARNING IND. S2

NO WARNING

8.1.4 Status indication S3 – causes for not ready remoteThe causes for the NOT READY IND. fault signals (status indication S0)ARE INDICATED WITHIN THIS GROUP.

� Description of the fault signals:

READYActuator can be operated from REMOTE.

NOT REMOTEActuator cannot be operated from REMOTE.Possible causes:Selector switch in position LOCAL or OFF.

8.2 Diagnostics

Table of contents:8.2.1 Operating data logging8.2.2 Diagnostic indications (D) via the display

8.2.1 Operating data loggingThe operating data provides details e.g. about the running time, the numberof starts, number of torque faults etc.The analysis of this data provides valuable information regarding the optimi-zation of the actuator and valve. When this information is used purposefully,actuator and valve are carefully operated, e.g. through appropriateparameter setting.In case of fault, the logging of operating data makes a quick error diagnos-tics possible.

Show indication in the displayThe OPERATIONAL DATA configuration must be set to VIEW ENABLED:



OPERATIONAL DATA (M4012)

Default value: VIEW ENABLED


VIEW NOT ENABLEDThe operating data is not indicated in the display

VIEW ENABLEDThe operating data is indicated in the display

76


EDIT M4012OPERATIONAL DATAVIEW ENABLED


�NOT READY IND. S3

READY

Viewing the operational data


OPERATIONAL DATA (M2)

Various data is monitored by the AUMATIC and saved to a non-volatilememory (EEPROM). Two counters are provided, one of them is erasable.The recorded data can be read and deleted via the display. The access rightfor deletion is password-protected.

77


OPERATIONAL DATA M200TOTAL MOTOR RUNTIMEMOTOR RUNTIMETOTAL STARTS

Operational dataTOTAL MOTOR RUNTIME Motor running time in the complete lifetimeMOTOR RUNTIME Reset to 0 possible

TOTAL STARTS Number of start (motor starts) in the completelifetime

STARTS reset to 0 possible

TOTAL TSC STOPS Number of torque switch trippings in directionCLOSE in the complete lifetime

TSC STOPS Reset to 0 possible

TOTAL LSC STOPS Number of limit switch trippings in directionCLOSE in the complete lifetime

LSC STOPS reset to 0 possible

TOTAL TSO STOPS Number of torque switch trippings in directionOPEN in the complete lifetime

TSO STOPS Reset to 0 possible

TOTAL LSO STOPS Number of limit switch trippings in directionOPEN in the complete lifetime

LSO STOPS Reset to 0 possible

TOTAL TSC FAULTS Number of torque faults in direction CLOSE inthe complete lifetime

TSC FAULTS Reset to 0 possible

TOTAL TSO FAULTS Number of torque faults in direction OPEN inthe complete lifetime

TSO FAULTS Reset to 0 possible

TOTAL THERMAL FLT. Number of thermal faults (motor protection) inthe complete lifetime

THERMAL FAULTS Reset to 0 possible

TOT.WRN.STARTS/RUN1Total of all time sections during which astart/run warning was signalled in the completelifetime.

WRN.STARTS/RUN1 Reset to 0 possible

TOT.WRN.STARTS/RUN2 Max. time section during which a start/runwarning was signalled in the complete lifetime.

WRN.STARTS/RUN2 Reset to 0 possible

TOTAL NO. POWER ON Number of all system starts in the completelifetime

NO. POWER ON Reset to 0 possible

Table 10

8.2.2 Diagnostic indications (D) via the displayThe information contained in the diagnostic indications is only provided forthe AUMA service and for enquiries in the factory.

1. Change from the status indications (group S) to the diagnostic indica-tions (group D): Press C push button and hold it down until group D0appears (menu M is hereby skipped).

2. To return to the status indications:Press C push button briefly once.

Wiring of the end position inputs (D0)


PULL DOWN INPUTSPull Down resistors are used for the inputs of the end position signals (limitand torque switches) on the logic board.

PULL UP INPUTSPull Up resistors are used for the inputs of the end position signals (limit andtorque switches) on the logic board.

Actuator signals (D1)


NO SIGNALSNo actuator signals set

TSC (DSR)Torque signal CLOSED tripped in actuator (not stored)

TSO (DOEL)Torque signal OPEN tripped in actuator (not stored)

LSC (WSR)Limit switching CLOSED tripped in actuator

LSO (WOEL)Limit switching OPEN tripped in actuator

THERMAL FAULTMotor protection tripped. Remedy:Wait for cool-down; the signal is then either cancelled automatically or if not,bring selector switch to position Local and operate Reset push button.Check fuse F4.

78


�ENDPOS. INPUTS D0PULL DOWN INPUTS

�ACTUATOR SIGNALS D1NO SIGNALS

Internal faults (D2)


NO INTERNAL FAULTNo internal fault has occurred

THERMISTORA fault in the TMS tripping device was detected during start-up. Remedy:Check wiring diagram and MOTOR PROTECTION (M4108). Check TMStripping device.

SELECTOR SWITCHThe selector switch recognition is defective (no Hall sensor is tripped ormore than one Hall sensor is tripped). Remedy: Check local control board,check mechanical attachment of the local controls in the housing

OUTPUT TRANSISTORThe output of the operation commands to the relay board is defective, rem-edy: Check logic board and relay board

I/O1 CANNo communication to parallel interface possible. Remedy: Setting of I/O1STACK 1 (M4106) must be in accordance with the wiring diagram, checkwiring, check parallel interface

PHASE DETECTIONThe phase sequence detection on the power supply is defective. Remedy:Check phase sequence detection, check wiring

24V DC FAULTThe internal 24 V supply of the AUMATIC is not within the supply voltagelimits. Remedy: Check supply voltage, check power supply unit, check wiringof the AUMATIC voltage supply.

LOGIC CANThe logic cannot establish any communication

NO REACTIONFault signal of the reaction monitoring

MWG CANNo communication to MWG possible. Remedy: The I/O STACK 1(M4106) setting must be in accordance with the wiring diagram; checkwiring, check MWG.

MWG DEFECTIVEThe internal diagnostics of the MWG have detected a fault.Remedy: Replace/reconfigure MWG.

LOCAL CONTROL FAULTHardware fault of the local controls.

79


�INTERNAL FAULT D2NO INTERNAL FAULT

Internal warnings (D3)


NO INTERNAL WARNINGNo internal warnings have occurred

NO FACTORY PARAMSNo valid factory settings are available.

Configuration fault (D4)


NO FAULTAUMATIC has been correctly configured.

END POSITION INPUTSThe LIMIT/TORQUE-SWITCH parameter setting does not correspond tothe ENDPOS. INPUTS ) parameter configuration (can only be modified bythe AUMA service).

NO SWITCHING OFFThe LIMIT/TORQUE-SWITCH parameter setting does not correspond tothe CONTROL UNIT ) parameter configuration (can only be modified by theAUMA service).

Hardware version of the logic (D5)

� Description of the indication:

LOGIC HRDWR. VERDisplay of hardware version of the logic

80


�CONFIGURATION FAULT D4NO FAULT

�LOGIC HRDWR. VER D5

�INTERNAL WARNING D3NO INTERNAL WARNING

Software version of the logic (D6)


LOGIC SFTWR. VER.Display of software version of the logic

Potentiometer value (D7)


POT. VALUEThe voltage values are displayed here if a potentiometer is installed:in line 2 the value in end position CLOSED,in line 3 the current value andin line 4 the value in end position OPEN

RWG data (D8)


RWG DATAThe current values are displayed here if an RWG is installed:in line 2 the value in end position CLOSED,in line 3 the current value andin line 4 the value in end position OPEN

81


�POT. VALUE D7

�RWG DATA D8

�LOGIC SFTWR. VER D6

MWG value (D9)


MWG VALUEThe current values are displayed here if an MWG is installed:in line 2 the value in end position CLOSED,in line 3 the current value andin line 4 the value in end position OPEN

MWG hardware version (DA)


MWG HRDWR.VER.Hardware version of the MWG

MWG software version (DB)


MWG SFTWR.VER.Software version of the MWG

MWG status (Dd)

� Description of the displays:

MWG OKMWG is working, no faults.

HALLSENSOR ERRORRemedy: Exchange MWG.

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�MWG STATUS Dd

�MWG SFTWR.VER. DB

�MWG VALUE D9

�MWG HRDWR.VER. DA

E2PROM ERRORRemedy: Exchange MWG.

NOT CALIBRATEDRemedy: Re-calibrate MWG (can only be performed in the factory).

NO POSITION REFEREN.Remedy: Re-calibrate MWG (can only be performed in the factory).

TORQUE SYSTEM FAULTRemedy: Exchange MWG.

NO ENDPOSITIONSRemedy: Re-set limit end positions (can only be performed in the factory).

NO TORQUE LIMITSRemedy: Re-set torque pivot points (can only be performed in the factory).

Positioner (DF)

� Description of the display:

POSITIONERDetermined values of the adaptive positioner.Line 2: inner dead band CLOSED, line 3: outer dead band, line 4: inner deadband OPEN.

E1 value (DJ)


E1 VALUEShows setpoint E1 in mA (only for standard I/O interface)

Internal faults 2 (DQ)


RAM FAILURERAM of the logic defective.Remedy: Replace logic.

83


�INTERNAL FAULT 2 DQ

�E1 VALUE DJ

�POSITIONER DF

EEPROM FAILUREEEPROM of the logic defective. Remedy: Check logic, if necessaryexchange EEPROM.

Bluetooth hardware version (D14)


BT-OSS-HW-VERSIHardware version of the Bluetooth local controls

Bluetooth software version (D15)


BT-OSS-SW-VERSISoftware version of the Bluetooth local controls

Bluetooth Status (D16)


BLUETOOTH READYBluetooth connection available.

BLUETOOTH NOT RDYNo Bluetooth connection available.

84


�BLUETOOTH STAT D16

�BT-OSS-SW-VERSI D15

�BT-OSS-HW-VERSI D14

8.3 Troubleshooting

8.3.1 Problems with position feedback/indication E2 (from actuator)� Check FEEDBACK E2 (M4101) parameter, page 26):

Value must correspond to the installed position transmitter.� Check I/O1 ANALOG OUT1 (M410A) parameter:

Value must correspond to wiring diagram.� Check I/O ANLOG OUT2 TYPE (M410A) parameter:

Value must correspond to desired feedback.� Check diagnostic indications D7 or D8 (depending on the type of posi-

tion transmitter installed in the actuator):The value in the upper line is the raw value in the end position CLOSED,the value in the bottom line is the raw value in the end position OPENwhile the value in the middle line is the current position transmitter rawvalue (it must change evenly throughout the complete stroke when theoutput drive shaft is turning).

� For torque seating:Set limit end position as close as possible to torque switching off point

� Check galvanically isolated 24 V DC supply of the position feedback

8.3.2 Display hardly readable or illegible� Check AUMATIC 24 V voltage supply (e.g. when switching on, all LEDs

of the local controls must briefly light up, if necessary, check fuses).� Change LCD contrast (for green display only). For this, change LCD

CONTRAST(M011) parameter (the higher the value the darker thedisplay).

8.3.3 Actuator does not run� Check motor voltage supply.� Check AUMATIC 24 V voltage supply (e.g. when switching on, all LEDs

of the local controls must briefly light up, if necessary, check fuses).� Check fault signals (status indication S1 or diagnostic indication D2 ).

Actuator cannot be operated when fault signals have occurred.

8.3.4 Actuator does only operate from local� Check setting of I/O STACK 1 (M4106). The setting must corre-

spond to wiring diagram.� Check NOT READY IND. (status indication S3) indication.

8.3.5 Actuator is not switched off by limit seating in direction CLOSE or OPENThe actuator is set to torque seating.Set actuator to limit seating:� Set parameter CLOSED POSITION (page 39) to LIMIT.� Set parameter OPEN POSITION (page 39) to LIMIT.

85


Note

86


Note

87


IndexAActuator behaviour 34,37Adaptive behaviour 47Alarm contact 24Analogue output 1 feedbacksignal 27Analogue output 2 feedbacksignal 29Analogue position feedbacksignal 28,29Analogue torque feedback signal 28

BBlinker 21,25Bluetooth interface 12

CCollective fault signal 24COM-AC 12COM-AC (software) 8Commission number 7Contrast 14Control 7Corrective action 73

DDead band 48Dead time 49Delay time 38Derivative gain 55Diagnostics 76Display - indications 15

EElectronic name plate 17EMERGENCY behaviour 33EMERGENCY operation 33EMERGENCY position 35EMERGENCY STOP function 64End position tolerance 49

FFailure action 37Failure behaviour 36,57Failure delay time 38Failure functions 66Failure operation 36,37Failure position 37Faults 73Feedback E2 26Feedback signals 26Feedback via output contacts 22Function of the AUMATIC 39

IIdentification 7Indication lights 19Indications 15Infra-red interface 12Input MODE 50Input range process setpoint 60Input range process variable 60Intermediate positions 42Internet 7Intrusive 8Inverse operation 57

LLanguage change in the display 14LCD contrast 14LEDs 19Limit seating 39Limit switching 41Limitation of the travel 58Local controls 9Local controls enable function 63Logging of operating data 76Loss of the process setpoint 57

MMax. error variable (outer deadband) 48Max. permissible operation time 70Max. permissible running time 69MODE input 50Monitoring functions 66Motor protection 67Motor protection by-pass 35

NName plate 7Non-Intrusive 8Non-Intrusive (version) 8Number of starts 68

OOFF times 62ON times 62Open-close duty

Open-close duty - modulatingduty selection 50

Operating time monitoring 70Operation 9Operation mode 30Operation mode EMERGENCY 33Operation mode FAILURE 36Operation mode LOCAL 31Operation mode OFF 30Operation mode REMOTE 32Operation mode SETPOINTMODE 46Output contacts 22Overrun (inner deadband) 48

PPassword change 13Password entry 11Phase failure monitoring 72Position feedback signals 26Position transmitter 26Positioner 46Preset position 38Preset position of actuator 37Process controller 52Process setpoint, internal 56Proportional gain 54PTC thermistors 67Push-to-run operation 9,31,32

RRange of application 6Rate time 55Reaction monitoring 59,71Reset time 54Running indication 19,21,25Running time per hour 68

SSafety instructions 5Self-retaining 9,31,32Setpoint E1

Input range 51Source 50

Signals 22Size 7Status indication 15Stepping mode 60Stepping range 62

TThermoswitches 67Torque by-pass 66Torque E6 27Torque feedback signal 28Torque indication 16Torque monitoring 66Torque seating 39Torque switching by-pass 35Type 7Type of seating 39

VValve position 15

WWarnings 73Wiring diagram (name plate) 7

88


Parameter index and indications on the displayAADAPTIVE BEHAVIOUR 47ALARM CONTACT 24

BBEHAVIOUR-LOSS OF E1 57BLINKER 21,25BY-PASS DURATION 66

CCHANGE PASSWORD 13CLOSED POSITION 39CLOSED POSITION 41CLOSING 40CLOSING DEADBAND 48CONTROL LIMIT CLOSE 58CONTROL LIMIT OPEN 58

DDEAD TIME 49DELAY TIME 38DERIVATIVE GAIN KD 55DIAGNOSTIC INDICATIONSD0 - END POS. INPUTS 78D1 - ACTUATOR SIGNALS78D14 - BT-OSS.HW-VERSI

84D15 - BT-OSS-SW-VERSI

84D16 - BLUETOOTH STATUS

84D2 - INTERNAL FAULTS 79D3 - INTERNAL WARNINGS

80D4 - CONFIGURATIONFAULT 80D5 - LOGIC HRDWR.VER 80D6 - LOGIC SFTWR.VER.81D7 - POT. VALUE 81D8 - RWG VALUE 81D9 - MWG VALUE 82DA - MWG HRDWR.VER. 82DB - MWG SFTWR.VER. 82DD - MWG STATUS 82DF - POSITIONER 83DJ - E1 VALUE 83DQ - INTERNAL FAULTS 83

DIRECTION CLOSE 61DIRECTION OPEN 61

EE4 MAX. REACTION 59E4 MIN. REACTION 59E4 REACTION TIME 59EL. NAME PLATE 17EMERG.SEL.SW.POS. 33EMERGENCY BEHAVIOUR 34EMERGENCY BY-PASS 35EMERGENCY POSITION 34ENABLE LOCAL MODE 63END POSITION OPEN 39

FFAILURE BEHAVIOUR 36FAILURE POSITION 37FAILURE SOURCE 37FULL CLOSE ADJUST 49FULL OPEN ADJUST 49

II/O 1 32I/O1 ANALOG OUT1 27I/O1 ANALOG OUT1 TYPE 28I/O1 ANALOG OUT2 29I/O1 ANALOG OUT2 TYPE 29I/O1 ANLOG IN1 END 51I/O1 ANLOG IN1 START 51I/O1 ANLOG IN2 END 60I/O1 ANLOG IN2 START 60INTERMED. POSITION 42INTERNAL SET POINT 56INVERSE OPERATION(PROCESS CONTROLLER) 57

LLANGUAGE 14LCD CONTRAST 14LED 1 (LEFT HAND) 20LED 2 20LED 3 20LED 4 20LED 5 (RIGHT HAND) 20LOCAL CLIENT 12

MMAINTAINED LOCAL 31MAINTAINED REMOTE 32MAX DUTY CYCLE 69MAX. RUN TIME 70MAX. STARTS/HOUR 69MONITOR TRIGGERS 68,69,70MOTOR PROTECTION 67

OOFF TIME CLOSE 62OFF TIME OPEN 62ON TIME CLOSE 62ON TIME OPEN 62OPEN POSITION 41OPENING 40OPENING DEADBAND 48OPERATIONAL DATA 76ORDER DATA 17OUTER DEADBAND 48OUTPUT CONTACT 1 22OUTPUT CONTACT 2 22OUTPUT CONTACT 3 22OUTPUT CONTACT 4 22OUTPUT CONTACT 5 22

PPID TYPE 56POS.1 43POS.1 BEHAVIOUR 44POS.1 CONTROL 45POS.1 SELECTOR SW 43POSITIONER 46PRESET POSITION 35,38PROCESS CONTROL PID 53PRODUCT DATA 17PROJECT DATA 17PROPORT. GAIN KP 54

RRATE TIME TD 55REACTION MONITORING 71RESET TIME TI 54

SSERVICE DATA 17SET LIMIT SWITCHES 41SETPOINT E1 50START STEP CLOSE 62START STEP OPEN 62STEPPING MODE 61STOP STEP CLOSE 62STOP STEP OPEN 62

TTORQUE 40,66TORQUE E6 27TORQUE INDICATION 16TYPE OF SEATING 39

89


EuropeAUMA Riester GmbH & Co. KGPlant MüllheimDE-79373 MüllheimTel +49 7631 809 - 0Fax +49 7631 809 - [email protected]

Plant Ostfildern-NellingenDE-73747 OstfildernTel +49 711 34803 - 0Fax +49 711 34803 - [email protected]

Service Center CologneDE-50858 KölnTel +49 2234 2037 - 9000Fax +49 2234 2037 - [email protected]

Service Center MagdeburgDE-39167 NiederndodelebenTel +49 39204 759 - 0Fax +49 39204 759 - [email protected]

Service Center BavariaDE-85386 EchingTel +49 81 65 9017- 0Fax +49 81 65 9017- [email protected]

AUMA Armaturenantriebe GmbHAT-2512 TribuswinkelTel +43 2252 82540Fax +43 2252 [email protected]

AUMA (Schweiz) AGCH-8965 BerikonTel +41 566 400945Fax +41 566 [email protected]

AUMA Servopohony spol. s.r.o.CZ-10200 Praha 10Tel +420 272 700056 / 704125Fax +420 272 [email protected]

OY AUMATOR ABFI-02270 EspooTel +35 895 84022Fax +35 895 [email protected]

AUMA France S.A.R.L.FR-95157 Taverny CédexTel +33 1 39327272Fax +33 1 [email protected]

AUMA ACTUATORS Ltd.GB- Clevedon North Somerset BS21 6QHTel +44 1275 871141Fax +44 1275 [email protected]

AUMA ITALIANA S.r.l. a socio unicoIT-20023 Cerro Maggiore (MI)Tel +39 0331 51351Fax +39 0331 [email protected]

AUMA BENELUX B.V.NL-2314 XT LeidenTel +31 71 581 40 40Fax +31 71 581 40 [email protected]

AUMA Polska Sp. z o.o.PL-41-310 Dabrowa GórniczaTel +48 32 261 56 68Fax +48 32 261 48 [email protected]

OOO Priwody AUMARU-141400 Moscow region for mail:124365 Moscow a/ya 11Tel +7 495 221 64 28Fax +7 495 221 64 [email protected]

ERICHS ARMATUR ABSE-20039 MalmöTel +46 40 311550Fax +46 40 [email protected]

GRØNBECH & SØNNER A/SDK-2450 København SVTel +45 33 26 63 00Fax +45 33 26 63 [email protected]

IBEROPLAN S.A.ES-28027 MadridTel +34 91 3717130Fax +34 91 [email protected]

D. G. Bellos & Co. O.E.GR-13671 Acharnai AthensTel +30 210 2409485Fax +30 210 [email protected]

SIGURD SØRUM A. S.NO-1300 SandvikaTel +47 67572600Fax +47 [email protected]

INDUSTRAPT-2710-297 SintraTel +351 2 1910 95 00Fax +351 2 1910 95 [email protected]

MEGA Endüstri Kontrol Sistemieri Tic. Ltd.Sti.TR-06810 AnkaraTel +90 312 242 18 88 pbxFax +90 312 242 18 [email protected]

CTS Control Limited Liability CompanyUA-02099 KiyivTel +38 044 566-9971, -8427Fax +38 044 [email protected]

AfricaAUMA South Africa (Pty) Ltd.ZA-1560 SpringsTel +27 11 3632880Fax +27 11 [email protected]

A.T.E.C.EG- CairoTel +20 2 3599680 - 3590861Fax +20 2 [email protected]

AmericaAUMA ACTUATORS INC.US-PA 15317 CanonsburgTel +1 724-743-AUMA (2862)Fax +1 [email protected]

AUMA Chile Respresentative OfficeCL- BuinTel +56 2 821 4108Fax +56 2 281 [email protected]

LOOP S. A.AR-C1140ABP Buenos AiresTel +54 11 4307 2141Fax +54 11 4307 [email protected]

Asvotec Termoindustrial Ltda.BR-13190-000 Monte Mor/ SP.Tel +55 19 3879 8735Fax +55 19 3879 [email protected]

TROY-ONTOR Inc.CA-L4N 5E9 Barrie OntarioTel +1 705 721-8246Fax +1 705 [email protected]

MAN Ferrostaal de Colombia Ltda.CO- Bogotá D.C.Tel +57 1 401 1300Fax +57 1 416 [email protected]

PROCONTIC Procesos y Control AutomáticoEC- QuitoTel +593 2 292 0431Fax +593 2 292 [email protected]

IESS DE MEXICO S. A. de C. V.MX-C.P. 02900 Mexico D.F.Tel +52 55 55 561 701Fax +52 55 53 563 [email protected]

Corsusa S.A.C.PE- Miralflores - LimaTel +511444-1200 / 0044 / 2321Fax [email protected]

PASSCO Inc.PR-00936-4153 San JuanTel +18 09 78 77 20 87 85Fax +18 09 78 77 31 72 [email protected]

SuplibarcaVE- Maracaibo Estado, ZuliaTel +58 261 7 555 667Fax +58 261 7 532 [email protected]

AsiaAUMA Actuators (Tianjin) Co., Ltd.CN-300457 TianjinTel +86 22 6625 1310Fax +86 22 6625 [email protected]

AUMA (INDIA) PRIVATE LIMITEDIN-560 058 BangaloreTel +91 80 2839 4655Fax +91 80 2839 [email protected]

AUMA JAPAN Co., Ltd.JP-210-0848 Kawasaki-ku, Kawasaki-shiKanagawaTel +81 44 329 1061Fax +81 44 366 [email protected]

90

AUMA worldwide

AUMA ACTUATORS (Singapore) Pte Ltd.SG-569551 SingaporeTel +65 6 4818750Fax +65 6 [email protected]

Al Ayman Industrial. EqptsAE- DubaiTel +971 4 3682720Fax +971 4 [email protected]

PERFECT CONTROLS Ltd.HK- Tsuen Wan, KowloonTel +852 2493 7726Fax +852 2416 [email protected]

DW Controls Co., Ltd.KR-153-803 Seoul KoreaTel +82 2 2113 1100Fax +82 2 2113 1088/[email protected]

Al-Arfaj Engineering Co WLLKW-22004 SalmiyahTel +965 481-7448Fax +965 [email protected]

Petrogulf W.L.LQA- DohaTel +974 4350 151Fax +974 4350 [email protected]

Sunny Valves and Intertrade Corp. Ltd.TH-10120 Yannawa BangkokTel +66 2 2400656Fax +66 2 [email protected]/

Top Advance Enterprises Ltd.TW- Jhonghe City Taipei Hsien (235)Tel +886 2 2225 1718Fax +886 2 8228 [email protected]

AustraliaBARRON GJM Pty. Ltd.AU-NSW 1570 ArtarmonTel +61 294361088Fax +61 [email protected]

2007-03-29

91

Certificate Registration No.12 100/104 4269

AUMA Riester GmbH & Co. KGP.O.Box 1362D-79373 MüllheimTel +49 7631 809 - 0Fax+49 7631 809 - [email protected]

For detailed information on AUMA products refer to the Internet: www.auma.com

Y004.430/003/en/1.07

AUMATIC AC 01.1_ACExC 01.1, Parallel, Operation and Setting

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