Aucun titre de diapositive - Prokem · - EUROPEAN Standard PR-EN 12285-1 - French standard NFE...
Transcript of Aucun titre de diapositive - Prokem · - EUROPEAN Standard PR-EN 12285-1 - French standard NFE...
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• More than 55 years of experience in heavy duty protective coatings and high technical products
• High technology resources (R&D laboratories)
• High quality production and services
• International commercial representation
• Long export experience worldwide
AXSON COATINGS
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PRODUCT RANGE:
• Polyurethane coatings
• Epoxy coatings
• Epoxy powder coatings
• Modified epoxy coatings
AXSON COATINGS
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AXSON COATINGS
MAIN INDUSTRIAL APPLICATIONS:
Internal and external protective coatings resistant to oil, gas, chemicals, potable water, etc.. for :
• Underground steel storage tanks
• Steel pipes
• Cast iron pipes
• Fittings and accessories
In conformity with current international specifications requested worldwide.
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AXSON COATINGS
N°1 in Europe with Endroprene Coatings for
the external protection of:
• Underground storage tanks
• Petroleum fuel tanks
• LPG tanks
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ENDOPRENE
• More than 30 years experience in Europe.
• Specially formulated to protect underground steel tanks against corrosion
• Fast drying two-component solvent free polyurethane.
• Conformed to European Standards
• Approved and recommended by all petroleum companies operating in Europe
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ENDOPRENE
In use, approved or applied in most European countries:
France Belgium Germany
United Kingdom Italy Spain
Denmark Poland Portugal
Finland Lithuania Norway
Sweeden Austria Switzerland
And in Africa:
Egypt Morroco Tunisia
Togo Senegal South Africa
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ENDOPRENE
Endoprene product range
ENDOPRENE 868.06 – 2.56/1 mixing ratio (standard product)
ENDOPRENE 863 Thixo – 2.56/1 mixing ratio (static and dynamic
application combined with excellent anticorrosion performance)
ENDOPRENE 863 – 2.56/1 mixing ratio
(complies to LPG tanks French standards)
ENDOPRENE 880 manual mixing
(repair kit product for use on site)
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ENDOPRENE
• Prior to abrasive blast cleaning, the steel surface shall be dry and free from contamination (oil, grease, corrosion...) or any surface defects.
• The surface shall be abrasive blast cleaned to: - Sa 2,5 (ISO 8501-1) - Roughness Rz between 50 and 100 microns
• Dust after blast cleaning needs to be removed
Surface preparation
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ENDOPRENE
The steel surface shall be
free from contamination by
means of mechanical
abrasive blast cleaning
SHOT-BLASTING
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ENDOPRENE
Metal defects, welding spatters and sharp
angles/edges need to be removed.
Grinding
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ENDOPRENE
• SA 2,5 (ISO 8501-1)
• Roughness Rz between 50 µ and 100 µ
Abrasive blast cleaning
Roughness
checking
Press-0-film
checking
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ENDOPRENE
Cleanliness checking
• SA 2,5 (ISO 8501-1)
• Remove dust afterwards
• Check cleanliness by means of a scotch test
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ENDOPRENE
Steel supports are welded
on each tank dished-end.
Installation of the tank
on a rotating unit
The tank is set on a rotating mandril.
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ENDOPRENE
Non-coated areas
need to be protected
before the application.
Surface preparation
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ENDOPRENE
Equipment required to apply Endoprene
Manual or automatic, a two-component hot airless spray equipment is required to apply Endoprene paints.
Our Technical Departement can help you find out the nearest supplier.
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ENDOPRENE
• Product temperature: - Part A (polyol) 60°C - Part B (isocyanate) 25°C
• Pump ratio: mini 40/1
Two-component hot « AIRLESS » spray
equipment required to apply Endoprene
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ENDOPRENE
• Start up the application equipment at least 60 min. before application to allow for the Endoprene part A to heat up to 30°C.
• Check pressure gauges: air pressure between 4 to 6 Kg/cm²
Two-component hot « AIRLESS » spray equipment
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ENDOPRENE
Standard conditions of application need to be
checked before the application
• Relative humidity : min. 5% - max. 80%
• Air temperature : min.+5°C - max. 40°C
• Substrate temperature : min. 10°C max. 40°C*
*(3°C above dew point)
Hygrometer
Temperature gauge
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ENDOPRENE
Stripe coats
Application of a stripe
coat over welding
areas and sharp edges
to provide additional
thickness over
critical areas.
The line between the
gun and the mixing unit
should not exceed
3 meters.
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ENDOPRENE
Safety regulations
Application in a suitable
paint shop conformed
to health and safety
current regulations with:
- Air extractors or water wall
- Industrial filters
- Paint mask for the painter
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ENDOPRENE
Application
While the tank rotates, application of
one coat (several passes wet on wet)
between 500 µ and 1500 µ up to
specifications.
Starting the application from one of
the dished-end towards the other end.
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ENDOPRENE
Foward progression with 50%
overlapping passes, wet on wet.
Application process
Ideal surface tank rotation
speed: 24 meters/min
(3 to 5 rotations per min.)
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ENDOPRENE
Application process
• Spraying distance to the tank
surface 20 to 30 cm
Spray gun tip size: 21 to 31/1000 ”
spray angle: 60°
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Wet film thickness
Control
Solvent-free product means:
Wet film thickness = Dry film thickness
(800 microns for EU standard)
ENDOPRENE
Wet film gauge
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ENDOPRENE
Mixing unit
Mobile mixing unit, allowing the
painter to move freely.
The heated line to the dosing pump
should be 20 meters long.
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ENDOPRENE
Average coating time
30 minutes only to apply
Endoprene 868.06 at 800 microns
D.F.T. (European Specification) for
a typical 50m3 tank.
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ENDOPRENE
Drying process
The tank keeps on rotating after
application to accelerate drying
time.
Touch dry at 20°C : 20 min.
Print-free at 20°C : 4 hours
(standard Endoprene 868.06)
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ENDOPRENE
Removal of the tank
At 20°C, 20 min. after the
application of ENDOPRENE
868.06, the tank can be removed
and stored inside.
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Coated tank storage
After a few hours the coated
tank can even be stored
outside.
(4 hours for Endoprene 868.06
at 20°C)
ENDOPRENE
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ENDOPRENE
At Ambiant Temperature 20°C:
Surface dry (ISO 1517) : From 4 to 20 minutes
Dry through (ISO 9117) : From 8 to 60 minutes
Print free (ISO 3678) : From 1 to 4 hours
Full Properties : 7 days
Endo prene main products typical drying times
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• Visual control :
aspect and regularity of the
coated surface.
• Dry film thickness :
Elcometer equipment
(minimum thickness required
according to European
standard: 800 microns).
ENDOPRENE
Quality control of
the coating
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A calibrated holiday detector should be used 4
hours after the application of Endoprene 868.06
at 20°C ambiant temperature.
Apply 6000 Volts maximum to comply with the
European standard PR-EN 12285-1
Quality control of the coating
ENDOPRENE
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On-site coating repairs
Defects such as holidays, porosity or
damage showing before and during
installation can be repaired with:
ENDOPRENE 880
(0.5 Kg repair kit)
ENDOPRENE
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Finished tanks
Final Installation:
The tank is laid into the ground.
The tank should be supervised
against accidental damage
during installation.
The repair kit product should be
used to repair any damage.
ENDOPRENE
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ENDOPRENE
B.S. Coatings laboratory tests
Numerous tests have been carried out on Endoprene coatings in order to comply with specifications requirements and clients specific demands
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Typical performance
Test carried out on ENDOPRENE 868.06
Thickness 1000 ± 50 µm
Sattec adhesion at 20°C : EN 24624 ≥ 170 Kg/cm
Indentation Buchhloz at 20°C : ISO 2815 ≥ 80
Hardness Shore A at 20°C : ISO 868 ≥ 90
Hardness Shore D at 20°C : ISO 868 ≥ 70
Impact resistance at 20°C : NF A 49712 > 10 joules
Impact resistance at 20°C : ISO 6272 > 8 joules
Impact resistance at 15°C : NF E 86900 no loss in adhesion
Indentation resistance 1h at 20°C : NF A 49712 ≤ 10 microns
Indentation resistance 24h at 20°C : NF A 49712 ≤ 10 microns
Elongation at break at 20°C : ISO 1184 ≥ 3,5%
Tensile strength at break at 20°C : ISO 1184 > 250 Kg/cm²
Cathodic disbonding resistance / 28 days at 23°C : NF A 49712 ≤ 11mm
Holiday detection : NF E 86901 > 5000 v
ENDOPRENE
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Hydrocarbons resistance 1000 h at 20°C: NF E 86900 no alteration
Unleaded gasoline resistance 1000h at 20°C : no alteration
Demineralised water resistance 1000 h at 40°C: no alteration
Soils agression resistance 6 months pH 8 and 4: NF E 86900 no alteration
Adhesion after demineralised water immersion 90 Days at
23°C:
ISO 4624 ≥ 7 MPa
Temperature resistance 300h at 60°C: NF A 49712 no alteration
Salt spray resistance 1000 h: NF X 41002 no alteration
Adhesion after salt spray test: N 24624 ≥ 10 Mpa
Typical performance
Test carried out on ENDOPRENE 868.06
Thickness 1000 ± 50 µm
ENDOPRENE
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ENDOPRENE
• Approved to:
- EUROPEAN Standard PR-EN 12285-1 - French standard NFE 86900 - German standard DIN 6607 and DIN 4681 Teil 3 - Finnish, Swiss, Danish, Spanish, etc… national individual Standards
• Known and used by all Oil companies operating in Europe since 1973.
• High technical performance admitted by all end-users
• Cost effective + high productivity => the preferred product by European tank manufacturers
• N°1 in Europe for the external protection of petrol service station underground fuel storage tanks
Main features
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CONTACT US: E-Mail: [email protected]
Web site: www.axson.com
Phone: +33 (0)2 32 77 30 77
Fax: +33 (0)2 32 53 08 13
For export markets: Bruno DEVINAT (PROKEM)
Phone: +33 (0)1 47 01 73 44
Fax: +33 (0)1 70 24 71 57 E-Mail: [email protected]
BS COATINGS
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