ATR PRESENTATION AEROSPACE DIVISION - ATR Group · PDF fileatr presentation aerospace division...

© 2010 ATR Group Srl - Z.I. Valle Cupa - 64010 Colonnella (TE), ITALIATEL 0861 745200 - FAX 0861 745270 - PI/CF 01813660675 REA TE-15 5278

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ATR PRESENTATION

AEROSPACE DIVISION


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ATR Group Company Profile


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ATR Group is a company leader in design, prototyping and production of structural parts and components made by advanced composite materials,

expecially CFRP (carbon fiber reinforced plastic).

Tradition and innovation are key to the ATR Group’s success. We combine craftsmanship, from which the company continues to draw inspiration,

with the opportunities provided by the technological process in terms of both materials and production methods.

The whole product life-cycle is managed in-house to guarantee fast and reliable response of processes.

ATR Group - Who we are?


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The ATR Group deals with design, prototyping and manufacturing of structural parts and components in advanced composite Carbon Fiber materials.

The Group operates in the areas of supercars, motorsport, motorcycling, cycling, aeronautics, aerospace, marine, furniture and special parts.

The ATR Group has developed technologies, skills and professionalism unique in the processing of the composite materials through the use of traditional production

methods and the development of innovative processes.

ATR Group - Who we are?


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ATR Group - Company Organization:

QUALITYASSURANCE

HUMAN RESOURCES

PLANT MANAGEMENT

FINANCE &ADMINISTRATION

QUALITYCONTROL

ICT & MAINTENANCE

SALES DEPARTMENT

TECHNICAL DEPARTMENT

PROCUREMENT OFFICE

PLANNING & MANUFACTURING

MANAGEMENT

CEO


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Aerospace Plant

Tools Plant

Automotive Plant

R&D

Plant

ATR Group – Facilities:


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ATR Group - AEROSTRUCTURE


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• GFM Pre-pregs and Cores Cutting Machines• Clean Rooms and Production Department• VIRTEK Projection System• CNC Machining and Finishing• Filament winding• Autoclaves:

ATR Group - Manufacturing Capabilities:

Quantity Length Diameter

9 9m 3m

6 5m 2m

8 3,5m 1,5m


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ATR Group - Technical Department:Structure Sizing and 3D Modeling

ATR Group can offer to its Customers the feasibility study and 3D Model development in order to satisfy the Customer Requirements considering all the constraints typical of each Manufacturing Process and related to material in use.


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ATR Group - Technical Department:FEM Analysis

-2,00000E-05

-5,00000E-19

2,00000E-05

4,00000E-05

6,00000E-05

8,00000E-05

1,00000E-04

0 20 40 60 80 100 120 140 160 180

ELASTIC LINE

ATR Group can offer to its Customers thetotal dimensioning of the Parts through structural analysis software's .


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ATR Group - Quality System:

The ATR Group Quality Organization aim isto achieve the best quality level for internaland external performances, always operating in a “customer oriented way”.

Quality controls adopt structural, dimensional and aesthetic analysis in order to ensure the best quality in production, starting from the prototyping phase.

The production is supervised during the whole process, starting from the raw materials selection and progressing to the final product delivery.

The control tests throughout the production cycle represent a crucial process as well.

15,0°C

53,4°C

15,0°C

53,4°C


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ATR Group - Quality System:

The ATR Group Quality Management System is recognized following the ISO 9001:2008 specifications.The production is supervised during the entire process, starting from raw material selection up to the dispatch of finished product.Even the checks made during the production cycle represent a fundamental point of the ATR Group Quality System.

ATR Group is certified EN 9100:2009 Quality Certificate for the aeronautical supply system.


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ATR Group - Quality Capabilities:

DEA MEASUREMENT TOOL HARMONIC HAMMER STRUCTURAL CHECK

ULTRA-SOUNDS STRUCTURAL CHECK-MOBILE STATION

ULTRA-SOUNDS STRUCTURAL CHECK- 3 AXIS

THERMOGRAPHICINSPECTION


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ATR Group - Quality Laboratory activities:

Analytical testing DSC, RC %, void content, gel time, volatiles %, tack test, etc.

Mechanical Testing ASTM Standard (Tensile, Compression, ILSS, Flexural, Lap

Shear, Flat wise, Tube Shear, Climbing drum peel, peeling, Toughness, Moisture absorption,

etc.)

Incoming Tests and Process Control


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ATR Group PORTFOLIO AEROSPACE


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SUKHOI Civil Aircraft : RRJ95 / SSJ100 Main Landing Gear Door.Project fully certified by ENAC/ EASA and IAC.

Master model, composite mould and machining jig production.

SUKKOI Civil

Aircraft:

RRJ95 / SSJ100

Main Landing

Gear Door.

Design and

manufacturing :


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Selex Galileo : M40 drone wing.


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SKYCAR


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RED BIRD


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AGUSTA WESTLAND A119 KOALA : Skin mould.Design and manufacturing of composite moulds and models for lower and upper skin assy.

AGUSTA WESTLAND A109 GRAND MKII : Side Panel / Door Passenger Panel Assy.Design and manufacturing of master, composite moulds,jigs and parts.

AGUSTA WESTLAND AW139: Skin mould.


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SELEX GALILEO : design and manufacturing of PRISMA SOLAR panel substrates

AERMACCHI M346 : •Central Skin Low.•Cover Upper and Lower.•Fairing door uplock.•Fairing Upper LH – RH.•Central Fuselage upper cover.•FWD Intake.•First pilot floor.•Glare shield front and Rear.


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GALILEO AVIONICA UAV FALCO ENGINE COVER : Design and manufacturing of master, composite moulds and parts of engine cover.

ALENIA AERMACCHI FALCON 900 EX : Nacelles.


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PIAGGIO AERO P180 : reverse engineering and manufacturing of P180 nacelles and trailing edges .

AIRBUS A340 : belly fairing installation tooling.


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AVIOINTERIORS - B777 PAKISTAN AIR LINE:business class seat shells.

✓In 2002 ATRmanufactured thefirst prototype of theprimary reflectorbackup structure(BUS), according tothe ALCATEL/EIEdesign.

✓All the activitiesrelated to the designand manufacturingof patterns andmoulds have beeninternally developedin ATR facilities.

ATACAMA LARGE MILLIMETER ARRAY A.L.M.A. ANTENNA :


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ATR 42/72 LANDING GEAR

DOOR :

Ureol master model from

reverse engineering

Activity:

ATR 42/72 LANDING GEAR DOOR : Tooling redesign and manufacturing reverse engineering activity


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Zona industriale Valle Cupa

64010 Colonnella (Teramo)

Tel: +39.0861.745200

Fax: +39.0861.745270

www.atrgroup.it

[email protected]

This document and all information contained herein is the sole property of ATR Group. Nointellectual property rights are granted by the delivery of this document or the disclosure of itscontent. This document shall not be reproduced or disclosed to a third party without the expresswritten consent of ATR Group. This document and its content shall not be used for any purposeother than that for which it is supplied.

Thank You very much for your Attention!

ATR PRESENTATION AEROSPACE DIVISION - ATR Group · PDF fileatr presentation aerospace division...

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