at a HX Range H Range Pre H Rangewright-here.net/files/holset_info/Service_Data-A3.pdf · 2009. 5....

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Serv

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Service Data Sheet Notes

1. The list of turbo models represents the majority of current specifications. If your model does not appear in the Service Data Sheets please refer to your nearest Holset agent for guidance.

2. Service data is sourced from engineering specifications and drawings.

3. All permissible service allowances are included in this data set.

4. Holset quote mid-range fastener torque. Ensure fasteners are torque tightened using a calibrated torque wrench with+/- 1 Nm (+/- 10 lb.in) capability.

5. Some models have optional specifications (eg. Turbine housing bolts or V-band arrangement). Both are shown for reference.

6. H1, H2 & HX50 Turbine Housing Bolts (item 57): The engineering specification calls for 20.3Nm (180 lb.in) but some european OEM’s and Holset Aftermarket torque tighten to 31.6 Nm (280 lb.in) under concession.

7. For latest Service Data Sheets and Bulletin Board information refer to the Holset website www.holset.co.uk.

8. Wastegate versions of H series turbochargers are pre- fixed with a “W”. Refer to your nearest Holset agent for wastegate installation instructions.

H R

ange

Nm (lb. in) Nm (lb. in) Nm (lb. in)

Compressor Wheel Locknut (Item 61)

Turbine Housing Bolts (Item 57)

Compressor Housing Bolts (Item 59)

6 pt.Hexagon

12 pt.Bi-hexagon

H1AH1BH1C/DH1E/H2AH2BH2C/D/E/SH3BHC3/HC3BHT3/HT3B/BHT3BHT4/HT4B/HT4CHC5A (127 mm wheel)

HC5A (130 mm wheel)

20.3 (180)

20.3 (180)

20.3 (180)

20.3 (180)

20.3 (180)

20.3 (180)

N/A

N/A

N/A

N/A

20.3 (180)

20.3 (180)

8.5 (75)

8.5 (75)

8.5 (75)

8.5 (75)

8.5 (75)

8.5 (75)

8.5 (75)

8.5 (75)

8.5 (75)

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

6.8 (60)

2.3 (20)+75 deg

18.1 (160)

18.1 (160)

13.6 (120)

18.1 (160)

40.7 (360)

40.7 (360)

40.7 (360)

45.2 (400)

45.2 (400)

45.2 (400)

N/A

N/A

N/A

N/A

N/A

N/A

8.5 (75)

8.5 (75)

8.5 (75)

8.5 (75)

N/A

N/A

N/A

N/A

8.5 (75)

8.5 (75)

N/A

N/A

N/A

N/A

N/A

8.5 (75)

8.5 (75)

8.5 (75)

N/A

N/A

8.5 (75)

8.5 (75)

N/A

N/A

N/A

N/A

N/A

24.9 (220)

24.9 (220)

24.9 (220)


Diffuser Bolts(Item 56)

Turbine V-Band Locknut (Item 28)

Compressor V-Band Locknut (Item 29)

0.254 - 0.457 (0.010 - 0.018)

0.254 - 0.381 (0.010 - 0.015)

0.305 - 0.457 (0.012 - 0.018)

0.330 - 0.508 (0.013 - 0.020)

0.305 - 0.508 (0.012 - 0.020)

0.356 - 0.559 (0.014 - 0.022)

0.381 - 0.559 (0.015 - 0.022)

0.381 - 0.559 (0.015 - 0.022)

0.381 - 0.584 (0.015 - 0.023)

0.254 - 0.787 (0.010 - 0.031)

0.228 - 0.686 (0.009 - 0.027)

0.228 - 0.762 (0.009 - 0.030)

0.025 - 0.127 (0.001 - 0.005)

0.102 - 0.229 (0.004 - 0.009)

0.025 - 0.127 (0.001 - 0.005)

0.025 - 0.127 (0.001 - 0.005)

0.025 - 0.127 (0.001 - 0.005)

0.051 - 0.127 (0.002 - 0.005)

0.051 - 0.178 (0.002 - 0.007)

0.051 - 0.152 (0.002 - 0.006)

0.051 - 0.178 (0.002 - 0.007)

0.051 - 0.152 (0.002 - 0.006)

0.025 - 0.152 (0.001 - 0.006)

0.025 - 0.152 (0.001 - 0.006)

4.5 (40)

4.5 (40)

4.5 (40)

4.5 (40)

4.5 (40)

4.5 (40)

N/A

N/A

N/A

N/A

N/A

N/A

Nm (lb. in)

-0+10

10

2020

3030

4040

50

ME

RC

ER T

YP

E 20

-0+1010

2020

3030

404050

MERCER

TYPE 20

mm (in) mm (in)

Thrust Bearing Screws(Item 58)

Radial Movement (TIR)

Axial Clearance

1.5 (0.002)

1.5 (0.002)

1.5 (0.002)

1.5 (0.002)

2.2 (0.003)

2.2 (0.003)

4.4 (0.006)

4.4 (0.006)

4.4 (0.006)

3.6 (0.005)

7.2 (0.010)

7.2 (0.010)

1.5 (0.002)

1.5 (0.002)

1.5 (0.002)

1.5 (0.002)

4.4 (0.006)

4.4 (0.006)

7.2 (0.010)

7.2 (0.010)

7.2 (0.010)

5.1 (0.007)

12.3 (0.017)

12.3 (0.017)

g. mm (oz. in)

Rotor Balance

TurbineEnd

CompressorEnd

HX

Rang

e

N/A

N/A

N/A

N/A

N/A

N/A

17 (150)

17 (150)

40.7 (360)

45.2 (400)

45.2 (400)

N/A

N/A

N/A

N/A

20.3 (180)

20.3 (180)

20.3 (180)

20.3 (180)

N/A

20.3 (180)

20.3 (180)

N/A

N/A

N/A

N/A

N/A

N/A

8.5 (75)

N/A

N/A

N/A

N/A

N/A

16 (142)

16 (142)

16 (142)

16 (142)

16 (142)

N/A

N/A

N/A

N/A

N/A

HX25/25W/27WHX30 (68mm wheel)HX30 (72mm wheel)HX32HX35HX40HX50HX55/52HX60/HT60HX80/82/85HX83


Compressor Wheel Locknut (Item 61)

Turbine Housing Bolts (Item 57)


6 pt.Hexagon

12 pt.Bi-hexagon

N/A

8.5 (75)

8.5 (75)

8.5 (75)

N/A

N/A

N/A

8.5 (75)

8.5 (75)

N/A

N/A

8.3 +/- 0.5 (64 +/- 4)

N/A

N/A

N/A

N/A

N/A

8.5 (75)

8.5 (75)

8.5 (75)

8.5 (75)

12 (106)

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

24.9 (220)

24.9 (220)


Diffuser Bolts(Item 56)



0.051 - 0.127 (0.002 - 0.005)

0.025 - 0.127 (0.001 - 0.005)

0.025 - 0.127 (0.001 - 0.005)

0.025 - 0.127 (0.001 - 0.005)

0.025 - 0.127 (0.001 - 0.005)

0.025 - 0.127 (0.001 - 0.005)

0.025 - 0.127 (0.001 - 0.005)

0.025 - 0.127 (0.001 - 0.005)

0.051 - 0.152 (0.002 - 0.006)

0.025 - 0.152 (0.001 - 0.006)

0.025 - 0.152 (0.001 - 0.006)

0.381 - 0.660 (0.015 - 0.026)

0.330 - 0.508 (0.013 - 0.020)

0.330 - 0.508 (0.013 - 0.020)

0.330 - 0.508 (0.013 - 0.020)

0.330 - 0.508 (0.013 - 0.020)

0.330 - 0.508 (0.013 - 0.020)

0.381 - 0.610 (0.015 - 0.024)

0.406 - 0.610 (0.016 - 0.024)

0.406 - 0.584 (0.016 - 0.023)

0.254 - 0.787 (0.010 - 0.031)

0.254 - 0.787 (0.010 - 0.031)

mm (in)

-0+10

10

2020

3030

4040

50

ME

RC

ER T

YP

E 20

-0+1010

2020

3030

404050

MERCER

TYPE 20

mm (in)


Axial Clearance Rotor Balance

g. mm (oz. in)

N/A

1.1 (0.0015)

1.4 (0.0019)

1.4 (0.0019)

1.4 (0.0019)

1.5 (0.0021)

2.2 (0.003)

2.2 (0.003)

4.4 (0.006)

7.2 (0.010)

N/A

N/A

1.1 (0.0015)

1.4 (0.0019)

1.4 (0.0019)

1.4 (0.0019)

1.5 (0.0021)

4.4 (0.006)

4.4 (0.006)

7.2 (0.010)

12.3 (0.017)

N/A

TurbineEnd

CompressorEnd

N/A

25 (220)

25 (220)

25 (220)

25 (220)

25 (220)

25 (220)

25 (220)

25 (220)

N/A

N/A

6.9 +/- 1.9 (61 +/- 17)

8.5 (75)

8.5 (75)

8.5 (75)

8.5 (75)

8.5 (75)

8.5 (75)

8.5 (75)

8.5 (75)

N/A

N/A


Wastegate Actuator Fasteners (Item 83)

Wastegate Bracket Fasteners (Item 119)

Wastegate Actuator Jam Nut (Item 128)

19.6 +/- 1 (173 +/- 9)

8.5 (75)

8.5 (75)

8.5 (75)

8.5 (75)

8.5 (75)

8.5 (75)

8.5 (75)

8.5 (75)

N/A

N/A

Nm (lb. in)

Oil Inlet Adaptor (Item 113)

24 (211)

35 (308)

35 (308)

35 (308)

35 (308)

35 (308)

40 (352)

N/A

N/A

N/A

N/A

HY

& V

G R

ange

N/A

N/A

N/A

N/A

N/A

N/A

HY30WHY35WHX40VHY40VHX55VHY55V

Nm (lb. in)

-0+10

10

2020

3030

4040

50

ME

RC

ER T

YP

E 20

Nm (lb. in) mm (in) mm (in)

Compressor Wheel Turbine V-Band Locknut (Item 62)


16 (142)

16 (142)

N/A

N/A

N/A

N/A

6 pt.Hexagon

12 pt.Bi-hexagon

0.356 - 0.559 (0.014 - 0.022)

0.326 - 0.508 (0.013 - 0.020)

0.305 - 0.457 (0.012 - 0.018)

0.254 - 0.356 (0.010 - 0.014)

0.406 - 0.610 (0.016 - 0.024)

0.381 - 0.533 (0.015 - 0.021)

8.5 (75)

8.5 (75)

8.5 (75)

8.5 (75)

8.5 (75)

8.5 (75)

8.5 (75)

8.5 (75)

N/A

N/A

N/A

N/A

-0+1010

2020

3030

404050

MERCER

TYPE 20

Nm (lb. in)

Axial Clearance Rotor Balance Wastegate Actuator Fasteners (Item 83)

1.1 (0.0015)

1.1 (0.0015)

N/A

N/A

N/A

N/A

1.1 (0.0015)

1.1 (0.0015)

N/A

N/A

N/A

N/A

g. mm (oz. in)

TurbineEnd

CompressorEnd

0.025 - 0.127 (0.001 - 0.005)

0.025 - 0.127 (0.001 - 0.005)

0.025 - 0.127 (0.001 - 0.005)

0.025 - 0.127 (0.001 - 0.005)

0.025 - 0.127 (0.001 - 0.005)

0.025 - 0.127 (0.001 - 0.005)

N/A

N/A

17 (150)

23 (202)

17 (150)

23 (202)

35 (312)

35 (312)

40 (350)

40 (350)

40 (350)

40 (350)

8.5 (75)

8.5 (75)

N/A

N/A

N/A

N/A


Wastegate Actuator Jam Nut (Item 128)

VG Actuator Fasteners (Item 106)

Oil Inlet Adaptor (Item 113)

N/A

N/A

40 (350)

40 (350)

40 (350)

40 (350)

N/A

N/A

N/A

N/A

6 in rotation then 11 (54 then 97)

N/A

Nm (lb. in) Nm (lb. in)

Oil Outlet Adaptor (Item 116)

Water Inlet/Outlet Adaptor (Item 105)

Nozzle Pressure Probe Fasteners (Item 119)

Nm (lb. in)

N/A

N/A

50 (440)

50 (440)

50 (440)

50 (440)

N/A

N/A

8.5 (75)

8.5 (75)

8.5 (75)

8.5 (75)

N/A

N/A

N/A

17 (150)

N/A

17 (150)

Nm (lb. in)

Pressure Plug (Item 103)

Speed Sensor Fastener (Item 120)

End Link Shield Fastener (Item 120)

Nm (lb. in)

N/A

N/A

N/A

30 (267)

30 (267)

30 (267)

Nm (lb. in)

Locknut (Item 61)

Pre

H R

ange


Compressor Wheel Turbine Housing Bolts (Item 57)


6 pt.Hexagon

12 pt.Bi-hexagon

3 in/3A3FD/3FE/3FJ/3LE3LD4 in/4B4HD4LE/4LF/4LG4LEV/4LEK/4LFK4LGK4LGZ4MD4MF6 in6D/6LD

16.3 (144)

N/A

N/A

16.3 (144)

16.3 (144)

N/A

N/A

N/A

N/A

N/A

16.3 (144)

16.3 (144)

16.3 (144)

10.9 (96)

8.5 (75)

8.5 (75)

10.9 (96)

8.5 (75)

8.5 (75)

8.5 (75)

8.5 (75)

8.5 (75)

8.5 (75)

8.5 (75)

10.9 (96)

10.9 (96)

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

20.3 (180)

18.1 (160)

18.1 (160)

40.7 (360)

40.7 (360)

40.7 (360)

40.7 (360)

40.7 (360)

40.7 (360)

40.7 (360)

50.8 (450)

61.0 (540)

81.3 (720)

N/A

8.5 (75)

8.5 (75)

N/A

N/A

8.5 (75)

8.5 (75)

8.5 (75)

8.5 (75)

8.5 (75)

N/A

N/A

N/A

N/A

N/A

N/A

N/A

8.5 (75)

N/A

N/A

N/A

N/A

8.5 (75)

N/A

N/A

N/A

16.3 (144)

N/A

N/A

27 (240)

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

27 (240)


Bearing HousingSet Screws (Item 56)



0.254 - 0.381 (0.010 - 0.015)

0.406 - 0.559 (0.016 - 0.022)

0.381 - 0.533 (0.015 - 0.021)

0.305 - 0.457 (0.012 - 0.018)

0.381 - 0.584 (0.015 - 0.023)

0.356 - 0.533 (0.014 - 0.021)

0.356 - 0.513 (0.014 - 0.020)

0.381 - 0.559 (0.015 - 0.022)

0.203 - 0.635 (0.008 - 0.025)

0.406 - 0.584 (0.016 - 0.023)

0.356 - 0.483 (0.014 - 0.019)

0.406 - 0.584 (0.016 - 0.023)

0.483 - 0.660 (0.019 - 0.026)

0.102 - 0.178 (0.004 - 0.007)

0.102 - 0.178 (0.004 - 0.007)

0.102 - 0.229 (0.004 - 0.009)

0.102 - 0.178 (0.004 - 0.007)

0.102 - 0.178 (0.004 - 0.007)

0.076 - 0.178 (0.003 - 0.007)

0.051 - 0.127 (0.002 - 0.005)

0.051 - 0.152 (0.002 - 0.006)

0.051 - 0.152 (0.002 - 0.006)

0.102 - 0.178 (0.004 - 0.007)

0.076 - 0.178 (0.003 - 0.007)

0.102 - 0.178 (0.004 - 0.007)

0.102 - 0.178 (0.004 - 0.007)

N/A

N/A

N/A

N/A

6.8 (60)

N/A

N/A

N/A

N/A

6.8 (60)

N/A

N/A

6.8 (60)

Nm (lb. in)

-0+10

10

2020

3030

4040

50

ME

RC

ER T

YP

E 20

-0+1010

2020

3030

404050

MERCER

TYPE 20

mm (in) mm (in)

Thrust Bearing Screws(Item 58)


Axial Clearance

1.5 (0.002)

3.6 (0.004)

3.6 (0.004)

1.5 (0.002)

1.5 (0.002)

7.2 (0.010)

7.2 (0.010)

7.2 (0.010)

7.2 (0.010)

1.5 (0.002)

1.5 (0.002)

1.5 (0.002)

2.9 (0.004)

1.5 (0.002)

2.9 (0.004)

2.9 (0.004)

1.5 (0.002)

2.9 (0.004)

4.4 (0.006)

4.4 (0.006)

4.4 (0.006)

4.4 (0.006)

2.9 (0.004)

2.9 (0.004)

1.5 (0.002)

2.9 (0.004)

g. mm (oz. in)

Rotor Balance

TurbineEnd

CompressorEnd

Locknut (Item 61)

www.holset.co.uk

Part N

o. 3

5801

19 R

ev:

02

E

ffec

t Dat

e 11

/00

t u r b o c h a r g e r s

at a HX Range H Range Pre H Rangewright-here.net/files/holset_info/Service_Data-A3.pdf · 2009. 5....

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Transcript of at a HX Range H Range Pre H Rangewright-here.net/files/holset_info/Service_Data-A3.pdf · 2009. 5....