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PRODUCT CATALOGUE

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UPVC ULTRADRAIN CONVENTIONAL SYSTEMFOR SOIL WASTE & RAIN WATER

ASTRAL have been relentless in its commitment to quality

and service. Through the years, Astral have broadened and

enhanced its product line to serve better to the customers.

Astral was first to introduce FlowGuard CPVC pipes and

fittings, Lead Free ASTM uPVC Pipes and Fittings in Indian

market for pressure plumbing applications and now

completing its product line, ASTRAL is very proud to

introduce uPVC conventional drainage system for soilwaste and rain water under the brand name 'ASTRAL

ULTRADRAIN' for non pressure plumbing applications.

ASTRAL ULTRADRAIN uPVC pipes and fittings are light

weight, easy to install and are made for life time trouble free

service. They are available in full range from 75 mm to 160

mm. The entire range is manufactured as per internationally

accepted quality standards and specifications.

KEY PROPERTIES AND BENEFITSSTRONGER, RESILIENT & LIGHT WEIGHT

ASTRAL ULTRADRAIN system is highly resilient and tough

with good mechanical strength and high impact resistance.

At the same time this system is very light in weight which

gives highest benefit to the end user in terms oftransportation, installation and long service life.

CORROSION RESISTANCE

The inert nature of uPVC drainage system provide complete

corrosion resistance and renders wrapping, coating and

lining unnecessary. lt also ensures that uPVC sewer and

drainage pipes have long operational life compare toconventional asbestos or cast iron svstems.

NON CONDUCTIVE

uPVC is a non conductor of electricity, and is therefore not

subject to galvanic or electrolytic action.

FLAMMABILITY

uPVC does not support combustion and is inherently difficult

to ignite. lt also stops burning once the source of heat is

removed.

CHEMICAL RESISTANCE

ASTRAL ULTRADRAIN uPVC drainage system isinert to most of the acids, alkalis, effluents,

@

salts, minerals and aggressive soils. The system remains

unaffected by transportation of such type of media and gives

longer life with trouble free service.

UV STABILIZED

ASTRAL ULTRADRAIN system is UV stabilized which gives

protection to the system while being op*erational in direct

sun light.

HIGH FLOW RATES

Extremely smooth bores, precision joints and lack of internal

projections ensure unrivaled hydraulic capacity over the

total life of the system. Flatter gradients can be possible

using ASTRAL ULTRADRAIN uPVC drainage systems over

conventional systems.

VERSATILE AND ELEGANT

The physical properties of PVC allow designers a high

degree of freedom while designing. Superior finished pipes

and fittings add a touch of beauty to the buildings and

keeping far from looking unsightly.

QUICK & EASY INSTALLATIONS

ASTRAL ULTRADRAIN pipes and fittings can be joined

together with rubber ring or solvent weld system. These

techniques are very simple and ensure 100% leak proof

system at a reduced installation time with lowermaintenance. Leakages due to broken and cracked

elements in the system and joint opening within traditional

systems like Cast lron & asbestos are eliminated by

precision joint and sealed access points provided by the

uPVC sewer pipe and fitting system.

ENVIRONMENTAL IMPACT

PVC has a lower feedstock energy especially compared to

other polymers and common building materials. lt is the

least energy intensive of all thermoplastics. In life cycle

analyses and independent studies, PVC's environmental

impact has been found most favorable, so the more usage

of PVC will greatly help to keep our global natural resources

intake for longer period of time. lt is not polluting air,

water or land during manufacturing or service life

and can be recycled after prolonged service life.

ASTRAL

CONVENTIONAL SYSTEMUPVC ULTRADRAIN CONVENTIONAL SYSTEM

FOR SOIL WASTE & RAIN WATER

PRODUCT SPECIFICATION

ULTRADRAIN PIPES : ASTRAL ULTRADRAIN lSl marked pipes are available in both ringfit & selfit pipes with two different

class of pipe named as "TYPE A. & "ryPE B'. ryPE A pipes are recommended for use in ventilation and rain water application while

TYPE B pipes are recommended for soil and waste discharge applications. Pipes are available in all sizes in different lengths with

single socket and double socket.

RINGFIT PIPES - (rype A & rype B) Ringfit pipes are socketed on automatic online socketing machine with

very high degree of a@uracy. The socket has groove inside for rubber

ring. The rubber ring ensures trouble free water tight joint with

allowance to thermal expansion /contraction. One end of the pipe is plain

and the other is self socketed with an integral groove to hold the

rubber gasket. When joined with a rubber ring, the joint formed is a

trouble free, water tight one, ready to take care of thermal expansion /

contraction.

Size: 75 mm,90 mm, 110 mm, 160 mm

Selfit pipes are socketed on automatic socketing machine with self

socket length (without groove). Such pipes are to be joined with

solvent cement. One end of the pipe is plain and the other is self

socketed on sophisticated automatic machines for high degree of

accurate diameters. The pipes when joined using solvent cement,

form a permanent water tight joint.

Size: 75 mm,90 mm, 110 mm, 160 mm

SELFIT PIPES - (rype A & rype B)

All dimensions are in mm and are same for Ringfit and Selfit pipes. Only socket geometry is different.

ULTRADRAIN FITTINGS : Astral Ultradrain lSl marked fittings are available in both grooved ring and pasting type in full

range starting from 75 mm to 160 mm and are fully compatible with Astral Ultradrain Pipes

GROOVED RINGGrooved ring type fittings are

self socketed with groove to

hold the rubber ring. The

grooves are made on highly

accurate online socketing,

machines that give highest

quality and performancesatisfaction.

PASTING TYPE

Pasting type fittings are self

socketed on highly automatic

machines. These fittings are

to be joined with solvent

cement.

rs 14735

"tlooo tUUOUnnOn /kou

UPVC ULTRADRAIN CONVENTIONAL SYSTEMFOR SOIL WASTE & RAIN WATER

TESTING REQUIREMENTSASTRAL ULTRADRAIN uPVC pipes & fittings are subject to strict and continuous control on raw materials, production, dimensions

& identification. The rigorous testing and quality control throughout the entire process ensures that ASTRAL ULTRADRAIN

System is highly reliable and effective in working.

g Tensile Strength

g lmpact Strength

g Reversion

V Stress relief test

g Vicat softening temp. tesl

V Water tightness of joint

V Exposure to Sunlight

V Resistance to HrSOo

V Axial Shrinkage.

g lmpact Strength

V Stress relief test

V Vicat Softning temp. test

V Water tightness of joint

V Resistance to H,SO.

g Sulohated Ash content

The acceptance criteria for test results obtained are as per widely accepted International

and National Standards.

UNIQUE IDENTIFICATION : Eactr fitting is having unique identification known as "Clock". This system

traceability to every production lot.

THERMAL EXPANSION AND CONTRACTION :

ASTRAL ULTRADRAIN piping system will undergo thermal expansion and contraction like any

other thermoplastic materials. The thermal expansion & contraction deoends on the co-efficient of

thermal expansion (5.4 x 10-u mm / mm /"C for PVC), length of piping and temperature difference

encountered by the piping. Normaly for drainage & sewerage system temperature difference ofatmosphere will effect more to thermal movements of piping ratherthan effluent temperatures as full

bore discharges are normally not happened for prolong time and also these discharges are periodic

in nature. Still expansion & contraction issue needs to be addressed. For solvent weld systems,

change in direction, offset or expansion loops are recommended while for ringfit joining systems

specially designed rubber rings and proper joining of pipes and fittings will take care of length

change. Please refer joining method section of this catalogue for more details.

ensures 100%

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ASTRAL@

CONVENTIONAL SYSTEMASTRAL ULTRADRAIN GROOVED RING FITTINGS

SINGLE TEE WITH DOOR

T-HC

I'T

F- r -_---l

D WT. r:::::a::riii:tl ruaa:Hiit:t:il] L :ll:::::C:i:rr:r:.

75 JZ 90 186 176 79

90 3.2 '105 z5J 193 92

110 JZ 127 236 224 107

160 40 182 502 298 107

Application : Same as plain Tee with option of door for

REDUCING TEE WITH DOOR

FA--I

F- L -----l

i:::Di:iid:.:il i:lll:::lfJl:l: L r.ll:i::l:O:iill::l

110 x 75 3Z 127 x90 260 207 107

160 x 75 40 182 x 90 343 zao 107

160 x 11 40 182 x 12| 343 277 107

Application : Same as Reducing Tee with option of door forcleaning purpose.

SINGLE TEE R.H WITH DOOR

TA T

rr:ta::::E:t:::ri:i:li::t ::t:tila:::: ill:l:l

rt:ua:t:tA::::::t:,1 H L

75 3.2 90 186 137 79

110 32 127 258 185 107

Application : Same as plain Tee with option of R-H door forcleaning purpose.

CROSS TEE

TA

t:t:uu aaaa:l1:l ::.ll:: H r:::ll:.r|:.lt::::

75 5Z 90 187 185

110 5Z 127 257 255

Application : Required to connect two adjacent branch lineat an angle of 87.5'/92.5'

CROSS TEE WITH DOOR

HI

Ill: t i: :::uual

75 32 90 187 185 79

110 32 127 zcI 255 107

Application : Same as cross Tee with option of door forcleaning purpose

SINGLE TEE

T T

Application : Required to connect branch soil / waste line tomain line at an anole of 87.5"

D WT. rr:lA:r:i:a::al rii::::::Fl::t:i:t:ti L

75 5Z 90 186 135

90 3.2 105 z3J 170

110 32 127 258 193

160 4g 182 JOZ 270

REDUCING TEE

FA_I

F- L-l

:::: I i :t: i:l:l:rvlm:rl:r::: A. H: irl:l::ill:]ll:a::::i

110 x 75 32 127 x90 zou 175

160 x 75 40 182 x 90 J4J 229

160 x 11( 40 82x12 343 z5c

Appfication : Required to connect branch line at87 5" 192.5'

SINGLE TEE L.H WITH DOOR

I TA

r::.il]:::r,]:l::]::l H :::r:ii:rL:,:::::il i::i::::::c:l:r:::i:l

75 32 90 186 137 79

110 5Z 127 258 185 107

Application : Same as plain Tee with option of L-H door forcleaning purpose

ASTRASTRAL ULTRADRAIN GROOVED RING FITTINGS

SINGLE 'Y' SINGLE 'Y'WITH

i:iiii:ii;$::iliilu: :i::r$fr:::::: A: H] L]75 JZ 90 217 180

90 32 105 258 207

110 32 127 294 zoo

160 40 182 412 347

Application : Required to connect branch soil/waste pipelineto the main vertical line at an anole of 45"

REDUCING SINGLE'Y'

tsD-

-L-t:rll:lrr{,rri:i::rrl WT. : A] H: Ll110 x75 5Z 127 X90 250 215

Application : Required to connect branch soil/wastepipeline to the main vertical line at an angle of 45' withreduction of size

DOUBLE'Y'

WT. A rrr:::l{:iiiai:l L

75 5Z 90 215 261

110 5Z 127 295 375

Application : Required to connect 2 branch soil/wastepipeline to the main vertical line at an angle of 45'

REVERSE

F- r ----l

D r:l:rA:i:i l:i:il:lrltl::::::: L

75 JZ 90 221 180

Application : Required to connect two branches an angle of45'with socket

CLEANING PIPE

Tcl_

:l:ir::D::::::,: t:tl]];:A:iItii:l i:irrlr:Fl:irr:::r:l ll::::::i::Li::l: :::r.:Cliilla:l:

75 5.2 90 187 118 IV

110 5Z 127 258 143 107

160 4 182 345 207 107

Application : Used in between a vertical line to facilitatecleaning.

T-HC

I'D riirrrA:rl l{ l::illliLlirali.::l: c:75 5Z 90 217 200 79

90 J.Z 105 258 zz5 92

110 5Z 127 294 273 107

160 40 182 412 370 107

Application : Same as plain 'Y' with option of door for

REDUCING SINGLE'Y' WITH DOOR

T.HC

I'-D-+L+

:t:::t:ritD::t::t:,1 rr:,::ivlM';::r.i ;A Hl Ll cl110 x75 J.Z 127 X90 250 242 107

Application : Same as reducing "Y" with option of door forcleaning purpose.

DOUBLE'Y'WITH DOOR

Jn

:::u:titi:Dut:t:t:l WT. A] Hl t:t:r:r::Lai::rii :::rr::rrcaii:il

75 32 90 215 261 79

110 3.2 127 295 375 107

Application : Same as Double 'Y' with option of door forcleaning purpose.

ASTRAL

CONVENTIONAL SYSIEM

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BEND 87.5'

l:irla:a::D:::ri :ili:rAr,:lill ,'::,,,11,,,,: L

75 JZ 90 46 134

90 JZ 105 74 173

110 32 127 198 175

160 40 182 zId zol

Application : Required to connect internal pipeline to main& also for direction chanee at an anqle of 87.5'.

ASTRAL ULTRADRAIN GROOVED RING FITTINGS

BEND 87.5'WITH DOOR IS

Application : Same as Bend with option of door for cleaningouroose.

:'::::::::Duili:: r:::l:l la:l:: :A ':t:i:H:::a::::tl l:li.r.t.!:tit.uul c75 cz on 146 155 tv90 5Z 105 174 191 92

110 JZ 127 198 210 107

160 40 182 276 280 107

BEND 87.5' R.H WITH DOOR

Dl A ::::::::::Ri:::l :::t:::::tl:

75 5Z 90 143 135 79

110 3.2 127 196 185 107

Application : Same as Bend with option of R-H door forcleaning purpose

BEND 87.5' L.H WITH DOOR

F- L ---------l

l- D+

t::::t::lEl;r:,::::: :l:::: i:li:i: I Hl l:::::::i:[il:l:::l :t:::tt:q:i:t:::l

t5 J-Z 90 143 135 79

110 32 127 196 185 107

Application : Same as Bend with option of L-H door forcleanrng purpose

45'BEND

D: i{ H Li32 90 153 120

90 J.Z 105 189 02 140.64

110 32 127 207 168

160 40 182 260 .)2,'1

COUPLER

l_L_-TI

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nT

D

Il:::::::iD::::::::: :it:::a ::t::l H r:::r::L:t:tata::l

75 32 90 105

90 JZ 105 116

110 J.Z 127 130

160 40 180 158

Application : Required to connect two length of pipe.

REDUCER

J TTrl/5 Ht

-l_

i:: tt ]l

90x75 5Z 45 91 137 93

110 x 75 5-Z 58 90 15'l 92

110 x 90 JZ 55 '105 161 105

160 x 11( 40 btt 127 186 117plpe IO r.5 mm

REPAIR COUPLER

ASTRAL ULTRADRAIN PASTING TYPE FITTINGS

SINGLE TEE SINGLE TEE WITH

nT

-L

l:::r::li:D:r:tlil l:trVUrrf,rt:.. :lli,:irriH:lr:: ii:rir:iulfrrir,rirl

75 JZ 82 190 140

90 32 97 250 165

110 32 117 264 195

160 40 168 368 285Application : Required to connect branch soil / waste line tomain line at an angle of 87.5"

REDUCING TEE

t-- L ------l

iii:D. :iliui :il::lrlr.tl::::i|i

110 x 75 32 117 x82 zoa 179

160 x 75 40 168 x 82 350 zJ5

160 x 11 40 168 x 11 350 240

Appf ication : Required to connect branch line at87.5" | 92.5'

SINGLE TEE L.H WITH DOOR

TH

TAI

Application : Same as plain Tee with option of L-H door forcleaning purpose.

CROSS TEE TEE DOOR

T

-A-

FD -+

-L+

Application : Required to connect two adjacent branch lineat an angle of 87.5"192.5"

I'1'

TI

,:l:l::lDl:llrl: :]:tlt:A:t:itl r:::::::ltIl::ia:r: i:iit:::trL:ti:::t:l l::.::t:::ig:rrrtl'

JZ 82 190 172 79

90 J.Z 97 236 198 92

110 JZ 117 zo4 253 107

160 40 168 JOat 318 107

Application : Same as plain Tee with option of door forcleaning purpose.

REDUCING TEE WITH DOOR

D dl l

t,i :: :;:: :

110 x75 3.2 117 x82 265 211 107

160 x 75 40 168 x 82 350 270 107

160 x 11 40 168 x 11 350 277 107

Application : Same as Reducing Tee with option of door forcleaning purpose.

SINGLE TEE R.H WITH DOOR

Ti I

Application : Same as plain Tee with option of R-H door forcleaning purpose.

,TAH'l

Application : Same as cross Tee with option of door forcleaning purpose.

ASTRAL@

CONVENTIONAL SYSTEMASTRAL ULTRADRAIN PASTING TYPE FITTINGS

SINGLE'Y'

=!-+t '

Application : Required to connect branch soil/waste pipelineto the main vertical line at an anole of 45'.

D ra:l::IUt: A t{ L

75 32 82 220 175

90 5.2 97 260 207

110 JZ 117 298 253

160 40. 168 417 348

SINGLE'Y'WITH DOOR

TIlrHC

lrI

I-D-

Application : Same as plain 'Y' with option of door forcleaning purpose

D lrAlr::::::: H L cTJ 3.2 82 220 202 tu90 5-Z 97 260 225 92'110 JZ 117 298 290 107

160 40 168 417 382 107

REDUCING SINGLE'Y'

-A-

,tsD+,

ll:l:ilDii:liiii t:i:::::At:::t:: t:t:::i::H::ttttl ::t:t:::L::::

110 x 63 5Z 117 X70 253 202

110 x75 5Z 117 X 82 253 210

Application : Required to connect branch soil/wastepipeline to the main vertical line at an angle of 45" withreduction of size.

REDUCING SINGLE'Y' WITH DOOR

D rriiriArl:l H ttaa::t:L:i:::l :rriCrtrrr:

110 x 63 3.2 117 X 70 253 zJ+ 107

110 x 75 JZ 117 X 82 253 107

Application : Same as reducing "Y" with option of door forcleaning purpose

I'

DOUBLE'Y'r- A ---r

:llrlla:li:Dilia:ii:l r::ri::ulmri::l Al lii::::::l{l::a::l :iuLtI::tt:,

75 JZ 82 220 268

110 32 117 300 390

Application : Required to connect 2 branch soil/wastepipeline to the main vertical line at an angle of 45'.

DOUBLE'Y'WITH DOORF-A--r

,i:::ii,i,Dll,iu...:l iiili:ll:lj.!ir.:i:.:.l. H i:.:itit']i:i..iit:rrtl

75 JZ 82 220 268 79

110 JZ 117 300 390 107

Application : Same as Double 'Y' with option of door forcleaning purpose

CLEANING PIPE

Application : Used in between a vertical line to facilitatecleaning

REVERSE'Y'

F- L ----l

Dl Al Hi ii:r:i:ii:L:ri,rr.]

I3 5Z 82 zzo 175

Application : Required to connect two branches an angle of45'with socket.

ASTRAL ULTRADRAIN

BEND 87.5"

PASTING TYPE FITTINGS

l: | 1,::::'.r,::iii :,, : i:il::liii:i'lr: : i i:::li:i: :;ai::i:'li::::: : :::11 i ::aii:: iiii: :::li :llllll:::,i:.

BEND 87.5'WITH DOOR (TS

t-L

D A H I:75 JZ 82 142 168 tu90 32 97 171 194 92

110 32 117 195 217 107

160 40 168 270 282 107: same as tsend with option

t- L -----------l

& also for direction chanoe at an anole of 87.5'.

D WT. :A H L

75 32 82 142 140

90 5Z 97 171 174

110 5Z 117 195 188

160 40 168 270 271

BEND 87.5" L.H WITH DOOR

D: l:i::i:t:A:::t:rl l::::::rFIlirrl:rl: t::ri::laL::rrril :it::lC::l::l

JZ 82 137 139 79

110 JZ 117 192 '195 107

Application : Same as Bend with option of L-H door forcleaning purpose.

BEND 87.5'R.H WITH DOOR

r:r::t::iDri:::t:r: H: :i:i:::i.iL::i:1.:::l ::i::]:]:t:Gr::i::::l

tc JZ 82 137 139 79

110 J.Z 117 192 195 107

Application : Same as Bend with option of R-H door forcleaning purpose.

COUPLER

l-L-lT

I

I

H

TI

D

Application : Required to connect two length of pipe

REDUCER

t-- L----------l

l--C-----J-A--l

110 x 75

110 x 90

REPAIR COUPLER

l-L-lTHI

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CONVENTIONAL SYSTEMASTRAL ULTRADRAIN ACGESSORIES

NAHANI TRAP & JALI4", 5",7" FLOOR TRAP

: For'multiole drainino i.e. Bathroom/ Washbasin/Washing machine / Bathtub etc Provided with 3 additionalinlets that can be ooened as an when reouired.

1

Application : For draining waste from bathroom / wash basinout to the main line.

D H L A?tr 7A 85 256 128

JALID wT. A

'110 AA 119

W.C. CONNECTOR (STRAIGHT)

T

i

D rlii::::r:L:l:l:r: H

110 450 122

Application : To connect W C. pans to soil

W.C. CONNECTOR (BEND)

Application

D :]L:,:::: H

110 192 197

W.C. CONNECTOR srRAlcHT (Reducer Type)

SOCKET PLUG

D WT. ::t::Lit:tt: H

75 5Z 95 48

110 5.2 130 60

Application : Used as a blind plug to terminate the pipeline

i:lti::::illllilll::::ll:llllll:lll:i:::li .i:::i:::lli::: l

ECCENTRIC REDUCING BUSH

110 x75110 x 63

t- L-{

:t::tt:t:itDi:t:::: wT. i::Airl c L

125 x 11 JZ 125 110 103

Appf ication : 125 x 110 Reducer with W C ring can be joinedto required length of pipe to take the line out

PIPE CLIP

':lt:Da:::.:: WT. H L

75 JZ 110 112

110 32 143 140

160 40 210 180

Application : To flx / secure the pipeline to the wall or flat surface

VENT COWL

r:r:rrrD::rrii : tiilltr:tl{rtr:l

32 or

110 5.2 90

Application : Used as a cap on the top of the vertical line.Also helos in release of foul oases.

RUBBER SEAL RING

TNNOVATION {tur}rUPVC ULTRADRAIN CONVENTIONAL SYSTEMFOR SOIL WASTE & RAIN WATER

UPVCTRAPSTraps are very important parts of drainage and sewerage system and are most critical to ensure efficient working of the system. Traps

prevent foul'gases or air to enter back in passage and at a same time allow waste to flow through them.

Conventional Cast lron or cement traps are suspectible to bacterial growth due to its structure and material as they are not able to

withstand the attack of salts, acidic or alkali nature of effluent. This will lead to cracks in masonry and ultimately inefficient working and

unsatisfactory results of the system.

ASTRAL uPVC Traps are immune to attack of bacteria and having very good resistance to chemicals which makeihem most suitable

for drainage system. These traps have very smooth inside surface which ensures efficient flushing of system.

Traps are available in "P", "Q" & "S" depending on the outlet angle required.

All traps have water seal well above 50 mm (normally accepted in most of the national, international and municipal guidelines) which

ensu re best functicjnal ity of traps.

P.TRAP

Tc

Il-L

I ll B

125X110 215 365 40e lzJ 110

'110X110 215 355 193 110 110

Application : To provide water seal & efficient functioning ofthe drainage system.

Q.TRAP

125X110

110X110

Application : Where the outlet is ai 45'to inlet

S.TRAP

Application : Where inlet and outlet are parallel to eachother.

110X110

LIP RING FOR P/Q/S TRAP

RUBBER RING FOR WC CONNECTOR & BEND

ASTRAL@

CONVENTIONAL SYSIEM

INSTALLATION OF TRAPS. Select right type of trap from 'P" / "O' i "S" traps as per

the outlet angle required. Place the trap on firm base, pour

with concrete on a slab and set it relative to the level

of finished floor.

. Concrete can be poured around "P" / "Q" / "S" trap but

outlettothe trap must be leftopen clearto concrete.

. Place ASTRAL W.C. connector ring to the socketed end

of trap.

TYPE OF COMMON INSTALLATION

JOINING METHODS :

RINGFIT JOINING METHOD :

1. CUT PIPE : Gut pipe square. As joints are sealed at the

base of the fitting socket. An angled cut may result in

joint failure.

2. REMOVE BURR AND BEVEL : Remove all burr from

inside and outside of pipe with a knife-edge, file,

or deburring tool. Chamfer (bevel) the end of the

pipe 10' -15"

CLEAN : Remove surface dirt, grease, or moisture with

a clean dry cloth.

3. INSERT PIPE : Insert the pipe in to the socket without

the seal ring and mark along the pipe, when it is fully

inserted.

4. FIX RUBBER RING l Fix the rubber ring in the groove

without twisting it.

5. APPLY LUBRICANT : Apply jointing lubricant to the

chamfered end of the pipe & on rubber ring up to the

mark made on spigot or to the socket end of fitting.

6. JOIN PIPE AND FITTINGS : Push the pipe firmly into the

socket till the gap between the mark on the spigot and

the socket is about 10 mm to allow thermal exoansion.

UPVC ULTRADRAIN CONVENTIONAL SYSTEMFOR SOIL WASTE & RAIN WATER

. Apply rubber lubricant on W.C. connector ring and on outer

side of W.C. pan. Join W.C. pan to trap by pushing W.C.

pan to 125 mm socketoftrap.

. Solvent cement can be used to make joints when

11 0 x 1 1 0 mm traps are being used to join connectors other

than W.C. Pan connection.

In such cases, outlet of traps can be inserted in the socketed

end of pipe or fittings which ever is applicable and joint can be

solvent cemented.

SOLVENT WELD JOINING METHOD :

1. CUT PIPE : Cut pipe square. As joints are sealed at the

base of the fitting socket. An angled cut may result injoint failure.

2. REMOVE BURR AND BEVEL : Remove all burr from

inside and outside of pipe with a knife-edge file,

or deburring tool. Chamfer (bevel) the end of thepipe 10' -15"

CLEAN : Remove surface dirt, grease, or moisture with

a clean dry cloth.

3. DRY FIT : With light pressure, pipe should go one third to

one half of the way into the fitting socket. Pipes and

fittings that are too tight or too loose should not be used.

4. CEMENT : Apply a full even layer of cement to the

outside of a pipe and medium layer of cement to the

inside of a fitting.

5. JOIN PIPE AND FITTINGS : Assemble pipe and fitting

socket till it contacts socket bottom. Hold pipe and fitting

together until the pipe does not back out. Remove

excessive cement from the exterior. A properly madejoint will show a continuous bead of cement around the

oerimeter.

UPVC ULTRADRAIN CONVENTIONAL SYSTEMFOR SOIL WASTE & RAIN WATER

ON.SITESTORAGE

. Stack pipe lengths:

- eitheron a flat base

- oron level ground

- or on 75mm x 75mm timber at 1 metre maximum centres

. Provide side support with 75mm wide battens at 1m centres

(as show in figure).

GOOD SITE PRACTICEHANDLING

. Take all- reasonable care

ULTRADRAIN uPVC pipes

conditions when the impact

reduced.

. Do not throw or drop pipes,

surfaces.

when handling ASTRAL

particularly in very cold

strength of the material is

or drag them along hard

In case of mechanical handling, use protective slings and

padded supports. Metal chains and hooks should not make

direct contact with the pipe.

DO'S & DON'TS

DO'S. Always insist to use ASTRAL ULTRADRAIN rubber

lubricant and solvent cement for making joints.

. Cut the pipe straight, as improper cut may lead to leakage.

. Use test plug i socket plug for testing the lines. Try to avoid

smoketest.

. Avoid over tightening of door caps. Make sure that door

gaskets are placed properly before tightening.

ldeally, stacks should contain one diameter pipe size only.

Where this is not possible, stack largest diameter pipes at

base of stack. Small pipes may be nested inside larger

pipes.

Store all materials in wellventilated, shady conditions.

lf stored in the open for lgng periods or exposed to strong

sunlight, cover the stack with opaque sheeting.

Store fittings under cover. Do not remove from cartons or

packaging until required.

Store solvent cement and cleaning fluid in a cool place out of

direct sunlight and away from any heat source.

DON'TS. Do not insert the pipe into socket of fitting without

chamfering. This can leads.to misplacing of rubber rings

and finally leakage in piping.

. Nevermixsoil andwaste linewithout puttingwatersealtrap

in between.

. Never remove rubber rings from pipes and fittings to make

solvent weld joint from the same pipe or fittings. This will

lead to heavy leakage orfailure of system.

. Do not install pipeline without properly placed pipe clips.

This is required to ensure efficientworking of the system.

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ASTRAL POLY TECHNIK LIMITEDRegistered & Corporate Ottice : 20711, Astral House, Bih Rajpath Club, Off. S G Highway, Ahmedabad-380 059. IndiaPhone : +91 79 6621 2000 Fax : +91 79 6621 2121 E-mail : info@astralcpvc com Website : www astratcpvc.com

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