Astral Milenium Sand Filter Installation Instructions ...Astral Milenium Sand Filter Installation...

18
Milenium Sand Filter System Installation Instructions

Transcript of Astral Milenium Sand Filter Installation Instructions ...Astral Milenium Sand Filter Installation...

Page 1: Astral Milenium Sand Filter Installation Instructions ...Astral Milenium Sand Filter Installation Instructions - RoyalSwimmingPools.com Author: Royal Swimming Pools Created Date: 20030529150630Z

Milenium Sand Filter SystemInstallation Instructions

Page 2: Astral Milenium Sand Filter Installation Instructions ...Astral Milenium Sand Filter Installation Instructions - RoyalSwimmingPools.com Author: Royal Swimming Pools Created Date: 20030529150630Z
Page 3: Astral Milenium Sand Filter Installation Instructions ...Astral Milenium Sand Filter Installation Instructions - RoyalSwimmingPools.com Author: Royal Swimming Pools Created Date: 20030529150630Z

Introduction:

INSIDE:Setting Up your Equipment...........................4-6

Plumbing The System To Your Pool..................7

Starting Your System......................................8-9

Cleaning The Pump Strainer......................10-11

Cleaning The Filter ........................................12

Winterizing Your Filter System.......................13

Water Maintenance..........................................14

Filter System Parts Breakdown.................14-15

Troubleshooting.........................................16-17

Manufacturer’s Warranty.................................18

○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

Warns about hazard that CAN cause serious personal injury andproperty damage if ignored.

(For cord and plug connected units.) Do not bury cord. Locatecord to minimize abuse from lawn mowers, hedge trimmers andother lawn equipment.

(For cord and plug connected units) To reduce the risk of electricshock, replace damaged cord immediately.

(For cord and plug connected units) Risk of electric shock.Connect only to a grounding type receptacle protected by aground-fault circuit interrupter (GFCI). Contact a qualifiedelectrician if you cannot verify that the receptacle if protected bya GFCI.

(For cord and plug connected units) To reduce the risk of electricshock, do not use an extension cord to connect unit to electricsupply; provide a properly located outlet.

2

Refer to information on motor nameplate for electricalservice data. If the pump on your system is suppliedwith a 3-prong twist lock 115V plug, then the appro-priate male receptacle should be installed. For systemswith a standard 3-prong 115V plug, we recommend agrounded receptacle be installed with a built-in GroundFault Circuit Interrupter (GFCI). Motors should havefused disconnect switch or circuit breaker and wiresize large enough for pump horsepower and distancefrom power source. Wiring should be done in accor-dance with applicable codes by a competent electri-cian.

Electrical Data

3-prong twist-lock plug Standard 3-prong plug

Page 4: Astral Milenium Sand Filter Installation Instructions ...Astral Milenium Sand Filter Installation Instructions - RoyalSwimmingPools.com Author: Royal Swimming Pools Created Date: 20030529150630Z

What you should have:Contents of carton:

Code Description Code DescriptionA 24181-0100 Filter body 5 22503-0050 Pressure gauge setB 720R1750057 O-ring 170x5, 75 6 00555R0401 Tee adapterC 24182-1003 Plastic V-clamp set 7 074065008A Air releif plugE 22358 Selector valve / Multiport 8 00470R0319N GasketF 24182-0007 Flange 24mm 9 24181-0004 Water drain setJ 22503-0017 Filter collector / Standpipe 10 24181-0006 GasketK 00638 Collector arm / Lateral 11 15780-0602 Water drain plugM 19460R0001 Monobloc baseN 24457-1130 Pump 1.5CV

3

Page 5: Astral Milenium Sand Filter Installation Instructions ...Astral Milenium Sand Filter Installation Instructions - RoyalSwimmingPools.com Author: Royal Swimming Pools Created Date: 20030529150630Z

Setting up your system:

4

Step 1Remove filter, pump and base from the carton.Using (2) 1/4 x 20 bolts and washers, mount pumpto base. The pump mounts using the jack nutsinstalled in the base. The pump should be posi-tioned such that the pump strainer is supported bythe system base.❖Note: Some systems are supplied with push-ingrommet nuts for the pump mount. Install thesegrommets in the base using the pre-drilled holesnoted. (See Step 1A).

Step 1APush the grommet nuts into the pre-drilled holes inthe system base. Use the illustration at the right toensure the correct holes are used. Position theslots in the pump motor base over the grommetnuts and install the self-tapping screws to securethe pump to the base.

Remove fi lter, pump and base from the carton. Using (2) bolts and washers, mount pumpto base. The pump should be positionedsuch that the pump strainer is supported bythe system base.

Page 6: Astral Milenium Sand Filter Installation Instructions ...Astral Milenium Sand Filter Installation Instructions - RoyalSwimmingPools.com Author: Royal Swimming Pools Created Date: 20030529150630Z

DIAL VALVE INSTALLATION: Carefully remove all sandparticles from the mounting location, being especiallycareful of the bolt holes and O-ring groove. Position the O-ring in the groove. Place valve on tank and rotate until thevalve inlet (marked “PUMP”) is approximately in line withthe pump outlet opening. Install the hex-head bolts andtighten uniformly, being careful not to OVERTIGHTEN.Install pressure gauge, after wrapping brass threads with4 wraps of teflon tape.❖ NOTE: Seven position valves are equipped with a sightglass which must be HANDTIGHT only.❖ S ith t fl t f t

150 Lbs. of sand. Be sure the standpipe assembly remains centered while pouring the sand. Now remove the standpipe cover and place the diverter on top of the fi lter basket.

DIAL VALVE INSTALLATION: Carefully remove all sand particles from the mounting location, being especially careful of the O-ring groove. Position the O-ring around the bottom of the multiport. Place valve on tank and rotate until the valve inlet (marked “PUMP”) is approximately in line with the pump outlet opening. Install the V-clamp set to connect the multiport to the fi lter body. Install pressure gauge, after wrapping brass threads with 4 wraps of tefl on tape.

NOTE: Selector Valve is equipped with a sight glass which must be HANDTIGHT only.

Some pressure gauges come with tefl on tape factory installed.

Setting up your system:

5

Page 7: Astral Milenium Sand Filter Installation Instructions ...Astral Milenium Sand Filter Installation Instructions - RoyalSwimmingPools.com Author: Royal Swimming Pools Created Date: 20030529150630Z

Setting up your system:

Connect the pre-assembled plumbing connectionfrom the pump discharge to the valve inlet usingthe union nuts on either end of the flexible hose.IMPORTANT: Ensure the o-rings are in theadapter groove at each end of the hose. These o-rings were shipped installed at the factory andcould dislodge during transit.

❖The adapter o-rings may be supplied in thesystem hardware kit.For 4-way valve: Install threaded adapter into thepump discharge, tighten handtight plus 1/2 turn.Now install the other adapter into the dial valveinlet, tighten in the same manner. Place one hoseclamp over each end of the pump to filter hose,push hose onto each adapter. Position the clampover barbed section of the adapter and tightenwith screw driver until snug.

6

If your system is supplied with a backwash adapter:Remove threaded adapter and tape from the hardwarekit. Prepare backwash fittings by wrapping threadswith teflon tape in a clockwise rotation, four to eightwraps is usually sufficient. Install adapter into thewaste port of the filter.

You are now ready to connect the system to your pool (see page 7)

kit. Prepare backwash fi ttings by wrapping threads with tefl on tape in a clockwise rotation, four to eight wraps is usually suffi cient. Install adapter into the waste port of the fi lter.

Prepare pre-assembled plumbing connection by wrapping the threaded end with tefl on tape in a clockwise rotation, four to eight wraps is usually suffi cient. Connect the pre-assembled plumbing connection from the pump discharge to the valve inlet: tighten the threaded adapter end of the fl exible hose into inlet on the multiport labeled pump handtight plus 1/2 turn; then attach the union nut end onto the pump discharge.IMPORTANT: Ensure the o-ring is in the adapter groove on the pump discharge. This o-ring was shipped installed at the factory and could dislodge during transit.

The adapter o-ring may be supplied in the system hardware kit.

Page 8: Astral Milenium Sand Filter Installation Instructions ...Astral Milenium Sand Filter Installation Instructions - RoyalSwimmingPools.com Author: Royal Swimming Pools Created Date: 20030529150630Z

Typical system -to-pool plumbing connection:

7

Install four barbed adapters (B) using tefl on tape in the following lacations:

Page 9: Astral Milenium Sand Filter Installation Instructions ...Astral Milenium Sand Filter Installation Instructions - RoyalSwimmingPools.com Author: Royal Swimming Pools Created Date: 20030529150630Z

8

System startup:

Page 10: Astral Milenium Sand Filter Installation Instructions ...Astral Milenium Sand Filter Installation Instructions - RoyalSwimmingPools.com Author: Royal Swimming Pools Created Date: 20030529150630Z
Page 11: Astral Milenium Sand Filter Installation Instructions ...Astral Milenium Sand Filter Installation Instructions - RoyalSwimmingPools.com Author: Royal Swimming Pools Created Date: 20030529150630Z

10

Press down on the dial valve handleand rotate to WINTERIZE, releasethe handle. This action will allow airinto the tank and prevent excessiveback-flow through the strainer.

Cleaning the pump strainer:

Unscrew and remove the clear strainer cover.

Page 12: Astral Milenium Sand Filter Installation Instructions ...Astral Milenium Sand Filter Installation Instructions - RoyalSwimmingPools.com Author: Royal Swimming Pools Created Date: 20030529150630Z

11

Cleaning the pump strainer:

Replace the clear strainer cover.

Page 13: Astral Milenium Sand Filter Installation Instructions ...Astral Milenium Sand Filter Installation Instructions - RoyalSwimmingPools.com Author: Royal Swimming Pools Created Date: 20030529150630Z

Backwashing (cleaning) the filter:

1. Set dial valve to BACKWASH.

2. Start pump.

3. Observe water flow in sight glass andwhen clear (usually 2-3 minutes)stop pump.

4. Set valve to RINSE, run for 20-30seconds. This action removes anydebris trapped in the filter duringbackwash. (7 position valve only).

5. Stop pump.

6. Set valve to FILTER.

7. Start pump, you have now resumedfiltering your pool.

12

Page 14: Astral Milenium Sand Filter Installation Instructions ...Astral Milenium Sand Filter Installation Instructions - RoyalSwimmingPools.com Author: Royal Swimming Pools Created Date: 20030529150630Z

Winterizing the filter system:

13

Drain the filter tank by first removing thedrain and then set dial valve to WINTERIZE.Replace the drain cap once filter is drained.

Page 15: Astral Milenium Sand Filter Installation Instructions ...Astral Milenium Sand Filter Installation Instructions - RoyalSwimmingPools.com Author: Royal Swimming Pools Created Date: 20030529150630Z

No. Description QNT Code2 Bacap strainer lid 1 25461-01024 Bacap basket handle 1 24561-02055 Bacap strainer basket 1 24561-02028 Union nut 2 021939 Drain plugs o-ring 1 7230130025

10 Drain plug 1 19028-0103No. Description QNT Code 11 Bacap pump housing 1 25461-02033 Strainer lid O-ring 118x4 NBR 50 Sh(A) 1 77A1180040 13 Bacap pump base 1 25461-05026 Link fl at gasket 54x2.5 mm NBR 70 Sh(A) 2 7730540025 14 Silen-block 1 27455-01007 Threaded union 1-1/2” NPT USA 2 27455-0206 15 Silen-block support 1 25461-0503

12 Housing bolts DIN7985 A-4 M8x60 mm 4 7022908060 17 Diffuser 1 25463-000316 O-ring 38x5 mm NBR 70 Sh(A) 1 7730380050 18 Impeller 1 27457-071219 Moter clamp o-ring 180x5 mm NBR 50 Sh(A) 1 77A1800050 21 C.48Y Bacap Motor Clamp 1 27455-000420 Seal assembly: Type 6 5/8” 1 27455-9601 22 Nut M8 DIN934 A-2 4 701210800024 Motor Adapter washer D5 DIN912 A-4 4 7025105000 23 Motor adapter 1 27455-047625 Motor adapter bolt M5x25 mm DIN912 A-4 4 7020705025 26 Motor 1 27457-0485

14

Page 16: Astral Milenium Sand Filter Installation Instructions ...Astral Milenium Sand Filter Installation Instructions - RoyalSwimmingPools.com Author: Royal Swimming Pools Created Date: 20030529150630Z

Parts identification:

Code Description Code DescriptionA 24181-0100 Filter body 5 22503-0050 Pressure gauge setB 720R1750057 O-ring 170x5, 75 6 00555R0401 Tee adapterC 24182-1003 Plastic V-clamp set 7 074065008A Air releif plugE 22358 Selector valve / Multiport 8 00470R0319N GasketF 24182-0007 Flange 24mm 9 24181-0004 Water drain setJ 22503-0017 Filter collector / Standpipe 10 24181-0006 GasketK 00638 Collector arm / Lateral 11 15780-0602 Water drain plugM 19460R0001 Monobloc baseN 24457-1130 Pump 1.5CV

15

Page 17: Astral Milenium Sand Filter Installation Instructions ...Astral Milenium Sand Filter Installation Instructions - RoyalSwimmingPools.com Author: Royal Swimming Pools Created Date: 20030529150630Z

16

Page 18: Astral Milenium Sand Filter Installation Instructions ...Astral Milenium Sand Filter Installation Instructions - RoyalSwimmingPools.com Author: Royal Swimming Pools Created Date: 20030529150630Z

17