Assignment No 1(ME 461)
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Transcript of Assignment No 1(ME 461)
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ME-461 Date: 28/01/2011
Assignment No.#1 Submission date:09/02/2011
1. A point A (4, 56,3) is scaled by factor 5 with respect to origin. Find the new coordinates of the
scaled point. Why scaling is different from translation? Give an example.
2. Rotate a point A(1,2) in 2D with respect to the origin by 36 counterclockwise, and find
coordinates of the rotated point.
3. Rotate a point A(1,2) with respect to point B (3,4) for the same angle, and find the coordinates
of the rotated point.
4. Rotate a point V(2,3,4) in 3D with respect to a point W(8,5,6) by 45 counterclockwise, and find
the coordinates of the rotated point.
5. The two end point of a line are (3,2,6) and (1,4,7). First line is rotated by 47 counterclockwise
with respect to a line defined by points (9,3,15) and (4,3,9). Then it is scaled by a factor of 3 with
respect to the origin. Find the coordinates of the endpoints of the transformed line.
6. Consider an object shown in Fig 1. Perform the following transformations if the coordinates of
the vertices of the object are A(1,12), B(13,2),C(19,2),D(19,8),and E(13,12).
Fig.1: showing object
7. Scale the object such that the edges are increased by a factor of 4.Rotate the object about point
A by 45 in the counterclockwise direction.
8. Prove that two successive 2D transformations are additive: T (d1) T (d2) = T (d1+d2). Is this also
valid in 3D case?
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9. Every transformation discussed in class is a special case of the general linear transformation
given by:
X=m1.x+n1.y+l1
Y=m2.x +n2.y +l2
Specify the range of parameters m1, n1, l1, m2, n2 and l2 that define the transformation discussed
in the class.
10. Drive the parametric equation for (x-a) 2+(y-b) 2= r2.
11. Two end points of a curve segment are A(2,3) and B(4,6) and the slopes at these two points are
45 and 75,respectively with magnitude 4. Develop the Hermite curve equation and draw the
curve.
12. Suppose the end point of another curve segment is A(7,9) and the slope is 35. Develop a curve
that is connected to the curve in above problem with C1 continuity.
13. Give four control points A(4,8),B(7,9),C(8,1) and D(10,4) ,develop the cubic Bezier curve
equation and draw the curve.
14. Repeat the above problem with respect to a quadratic B-spline surface.
15. A company wants to manufacture a part requiring a drilling operation. The hole is to be drilled
to dimensions 2 0.002 in. Company has decided to use your service as a concurrent engineering
consultant. Help the company, develop the design of the part and select the appropriate
manufacturing process if 10,000 parts are delivered. The company has gathered the following
data:
Raw material cost per unit= $ 2.00
Salvage value per unit = $ 0.50
Other data are given below in table:
16. A system consisting of a gear and pulley assembly on a shaft is used to transmit power as
suggested by Enrick (1985). The assembly system arrangement consists of spacer, gear, spacer,
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pulley and then spacer. The spacers are produced on an automated punch press with a process
standard deviation of 0.0005 in. at a cost of $0.75 each. There are a number of alternatives for
manufacturing the gear and pulley. The following data are available (standard deviation is
expressed in inches):
There is stacking of tolerances for the system elements. However, the assembly tolerance must
not exceed 0.011.
Using the concurrent engineering approach, suggest the best combination of design and
manufacturing for the gear and pulley system. Assume other necessary data as required. The
component tolerances can be obtained as 3 times the standard deviation of the process.
17. A competitive manufacturing company has to deliver 300 units of a cylindrical part to a
customer. The critical dimension is the diameter of the part, which is to be machined within 1
0.003 in. Suppose there are three alternative machine tools with the information given below in
table
Three manufacturing alternatives are available: engine lathe, automatic screw machine, and NC
lathe. The company wants to know the unit cost of production and manufacturing lead time as
well as the expected no. of defects produced on these machines. This information will be helpful
to the company in considering a trade-off among the unit cost, manufacturing lead time,and
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quality represented the number of defects and selecting a machine tool depending on the
customers requirement. Based on this information, advise the selection of machine tools.
The other data are:
Unit raw material cost= $15.00
Unit salvage cost value= $ 1.00
Process average = 1.0005 in.
18. Goldenburg and Associates(GA) have received an order for 500 gears. The primary dimensional
control that GA has to worry about is the pitch circle diameter of the gear, which should be
within 30.002 in. Because this item is being used in a number of products, GA wants to explore
the possibility of using alternative technologies for its manufacture. A preliminary analysis
indicates that a universal milling machine,a Broaching machine with a form type of broaching
cutter, and a hobbing machine are available withn the company. Estimate the unit cost of
production,manufacturing lead time , and expected number of defective gears produced on all
these machine tools. The available data are shown below in table
The other data are:
Unit raw material cost= $10.00
Unit salvage cost value= $2.00
Process average = 3.0002 in.
19. A lot of 1000 units of steel rods 40 cm long and 7 cm in diameter is turned on an NC lathe at a
feed rate of 0.2 mm per revolution and depth of cut 2 mm. The tool life is given by vT0.25=190
The other data are:
Machine labor rate= $10/h
Machine overhead rate = 200 % of labor
Grinding labor rate= $10/h
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Grinding overhead rate= 300% of grinding labor
Loading and unloading time= 2 min/piece
Two types of carbide tools can be used for the turning operation: brazed inserts and throwaaway
inserts. The data related to the tools are:
Brazed Inserts
Original cost of the tool= $25.00
Grinding time = 3 min
Tool changing time= 1 min
The tool can be ground only five times before it is discarded.
Throwaway Inserts
Tool cost=$ 15.00
Tool changing time= 0.5 min.
20. A 300 mm diameter part having a 100 mm hole in the center is to be faced starting at the
outside. Determine the machining time if the following data are available:
Spindle rotational speed= 10 revolutions per second
Depth of cut= 4 mm
Feed = 0.10 mm per revolution.
21. A thousand bars 85 mm in diameter and 350 mm in length are to be machined to 84.75 mm in
diameter. Only two cuts are permitted: a rough cut and a finishing cut. The following machining
conditions are used for these cuts:
Rough cut
Cutting speed = 90 m/min
Feed rate= 0.10 mm/rev
Depth of cut=0.1 mm
Finishing cut
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Cutting speed = 120 m/min
Feed rate= 0.03
Depth of cut = 0.02 mm
22. Determine the machining time for face milling a workpiece if the cutter width is larger than
workpiece. The following data are given:
Milling cutter has 15 teeth and 60 mm diameter
Rotational speed = 300 rpm
Depth of cut= 4 mm
Feed = 0.020 mm per tooth
Length of workpiece= 400 mm