ASSEMBLY/OPERATORS MANUAL - Wil-Rich · quadx/excel/dciii harrow/basket mtg instruction (79291)...

QUADX/EXCEL/DCIII HARROW/BASKET MTG INSTRUCTION (79291) 3/07

1

ASSEMBLY/OPERATORSMANUAL

WIL-RICHPO Box 1030

Wahpeton, ND 58074PH (701) 642-2621Fax (701) 642-3372

WWW.WIL-RICH.COM

COIL TINE HARROW WITH BASKET


2

Mounting - Harrow basket rear bar

Before mounting the rear bar make certain the main unit is completely assembled to includeall shanks and hydraulics. Locate the appropriate mounting bars for the required main frame/wing combinations (see tube position chart) Position the mounting bracket, tie plates andrequired hardware in the approximate positions shown. (see arm/basket arm assembly forinstructions on bracket orientation) Loosely position and mount the brackets to the rear of themain frame and wing tubes.

NOTE: Position the mount brackets as close to the ends of the rear bars as possible. Alsoposition the mount brackets as close to the front to rear cultivator frame members as possible.

Begining with the main frame tube, slide the noted tube into the brackets, centering the tubeon the main frame. Slide the wing tubes into the brackets from the outside. Loosely securethe rear bar tubes to the brackets with the plates and hardware provided.

NOTE: Tubes need to be positioned far enough apart laterally at the hinges to allow thewings to fold. Approximate distance between tube ends is shown above.

Mounting bracketMain Frame Bar

(refer to chart)

Inner or Main Wing Bar

(refer to chart)Outer Wing Bar

(refer to chart)

QUADX/EXCEL/DCIII CULTIVATOR COIL TINE HARROW/BASKET ARM MNTG INSTRUCTION

6” 11-1/2”

TUBE POSITION CHART

Frame/Wing Size Rear Bar Part # Rear Bar Length (in)

11’ Main Frame 234866 128”

13’ Main Frame 234865 156”

16’ Main Frame 234863 184”

7’ Inner Wing 234868 68”

9’4” Inner Wing 234867 96”

11’8” Inner Wing 234862 124”

3’ Outer Wing 234869 36”

5’ Outer Wing 234864 50”

7’ Outer Wing 234870 72”


3


4

11' MF EXCEL CULTIVATOR COIL TINE HARROW W/BASKETNOTE: EXACT ARM LOCATION COULD VARY EITHER DIRECTION, DEPENDENT ONIMPLEMENT ACCESSORIES. DO NOT TIGHTEN ARMS COMPLETELY UNTIL ALL SECTIONSARE IN PLACE.

11 EXC25

11 EXC25 - 26

11 EXC25 - 2711 EXC25 - 3011 EXC

30

- ARM LOCATION (INCH FROM CENTER LINE)- SECTION

WING'S MAIN FRAME WING'S

11 EXC 30 - 3111 EXC 30 - 3211 EXC 30 - 34

11 EXC30 - 36

56 36 0 56 4-1/2' 7-1/2'

11 EXC30 - 3911 EXC30 - 40

11 EXC19-22

11 EXC19-20

52 21 22 52 6' 6'

144 90 7-1/2'

94 146 7-1/2'

148 98 7-1/2'

62 10 32 62 7-1/2' 6'

98 148 7-1/2'

62 10 32 62 7-1/2' 6'

176 156 122 96 4-1/2' 4-1/2'

94 120 146 174 4-1/2' 4-1/2'

174 152 124 98 4-1/2' 4-1/2'

62 14 22 62 7-1/2' 6'62 14 22 62 7-1/2' 6'

94 120 146 172 4-1/2' 4-1/2'

174 144 106 90 6' 4-1/2'

58 18 14 54 6' 6'

90 108 140 174 4-1/2' 6'

184 152 122 98 4-1/2' 6'

62 12 24 64 7-1/2' 6'

94 118 152 184 6' 4-1/2'

202 160 128 92 6' 6'

210 188 150 98 4-1/2' 7-1/2'

50 14 14 50 6' 6'

92 128 160 202 6' 6'

62 12 24 62 7-1/2' 6'

102 154 186 208 7-1/2' 4-1/2'

228 188 150 98 6' 7-1/2'

62 12 24 62 7-1/2' 6'

102 154 188 228 7-1/2 6'

230 196 160 146 106 76 6' 4-1/2' 4-1/2'

92 106 146 160 202 230 4-1/2' 4-1/2' 6'

50 14 14 50 6' 6'

62 10 32 62 7-1/2' 6'

98 119 4-1/2'

119 98 4-1/2'

60 35 4 55 4-1/2' 7-1/2'

89 113 4-1/2'

113 89 4-1/2'

148 98 7-1/2'

98 148 7-1/2'


5

75 20 20 75 7-1/2' 7-1/2'

60 8 23 61 7-1/2' 6'

13 EXC/QX32

13 EXC/QX32 - 33

13 EXC/QX32 - 34

13 EXC/QX32 - 37

13 EXC/QX32 - 38



13 EXC/QX 32 - 41

13 EXC/QX 32 - 42

13 EXC/QX37

13 EXC/QX37 - 38

56 36 0 56 4-1/2' 7-1/2'

58 6 26 66 7-1/2' 6'75 17 17 76 7-1/2' 7-1/2'

218 176 148 106 6' 6'

106 148 176 218 6' 6'

64 20 22 76 7-1/2' 7-1/2'58 8 26 66 7-1/2' 6'

58 8 26 66 7-1/2' 6'64 20 22 76 7-1/2' 7-1/2'

64 20 22 76 7-1/2' 7-1/2'

60 10 26 66 7-1/2' 6'

13 EXC/QX37 - 39

13 EXC/QX37 - 42

250 230 200 160 132 106 4-1/2' 6' 4-1/2'

104 132 160 200 228 250 4-1/2' 6' 4-1/2'

64 20 22 76 7-1/2' 7-1/2'

188 169 140 104 4-1/2' 6'186 168 138 102 4-1/2' 6'

199 176 147 111 4-1/2' 6'

110 147 177 199 6' 4-1/2'

108 144 168 190 6' 4-1/2'

104 141 169 189 6' 4-1/2'

244 214 186 160 130 106 6' 4-1/2' 4-1/2'

242 202 172 148 118 90 6' 4-1/2' 4-1/2'

222 202 172 148 118 90 4-1/2' 4-1/2' 4-1/2'

104 122 158 186 218 244 4-1/2' 4-1/2' 6'

96 120 150 174 206 246 4-1/2' 4-1/2' 6'

96 120 150 174 204 226 4-1/2' 4-1/2' 4-1/2'

218 176 146 106 6' 6'

106 46 76 218 6' 6'

214 174 136 104 7-1/2' 6'

98 134 174 218 6' 7-1/2'

224 188 152 98 6' 7-1/2'

98 152 190 226 7-1/2' 6'

13 EXC/QX37 - 46

274 250 218 176 146 106 4-1/2' 6' 6'

106 146 176 218 246 272 6' 6' 4-1/2'

64 20 22 76 7-1/2' 7-1/2'

13 EXC/QX37 - 50

268 248 202 186 150 105 6' 4-1/2' 7-1/2'

104 150 185 201 248 268 7-1/2' 4-1/2' 6'

60 11 23 66 7-1/2' 6'

287 251 202 178 140 112 6' 6' 6'

112 140 178 202 251 287 6' 6' 6'

13 EXC/QX37 - 47

13' MF EXC/QX CULTIVATOR COIL TINE HARROW W/BASKETNOTE: EXACT ARM LOCATION COULD VARY EITHER DIRECTION, DEPENDENT ONIMPLEMENT ACCESSORIES. DO NOT TIGHTEN ARMS COMPLETELY UNTIL ALL SECTIONSARE IN PLACE.

13 EXC/QX 32 - 45

64 20 22 76 7-1/2' 7-1/2'

268 232 186 160 130 106 7-1/2' 4-1/2' 4-1/2'

104 122 158 186 232 268 4-1/2' 4-1/2' 7-1/2'

60 10 26 66 7-1/2' 6'


6

80 48 10 10 48 80 6' 4-1/2' 6'

16 EXC/QX39

16 EXC/QX39 - 40

16 EXC/QX39 - 41

16 EXC/QX39 - 45

16 EXC/QX39 - 46



16 EXC/QX 39 - 48

16 EXC/QX 39 - 50

56 36 0 56 4-1/2' 7-1/2'

226 188 154 116 6' 6'230 202 164 124 6' 6'

196 174 144 104 6' 7-1/2'

104 144 174 196 7-1/2' 6'

124 164 202 230 6' 6'

116 154 188 226 6' 6'

284 264 217 201 163 124 6' 4-1/2' 6'

286 268 230 202 154 120 4-1/2' 6' 6'

266 246 222 196 164 124 4-1/2' 4-1/2' 6'

124 163 201 217 264 284 6' 4-1/2' 6'

120 154 202 230 268 286 6' 6' 4-1/2'

124 164 196 222 246 266 6' 4-1/2' 4-1/2'

92 50 20 20 50 92 6' 6' 6'

80 48 14 14 48 80 6' 4-1/2' 6'

266 242 212 190 154 120 4-1/2' 4-1/2' 6'

80 42 14 14 42 80 6' 4-1/2' 6'

120 154 190 212 242 266 6' 4-1/2' 4-1/2'

92 50 20 20 50 92 6' 6' 6'

88 52 21 21 52 88 6' 6' 6'

16 EXC/QX 39 - 52

284 264 217 201 163 124 7-1/2' 4-1/2' 6'

124 163 201 217 264 284 6' 4-1/2' 7-1/2'

16' MF EXC/QX CULTIVATOR COIL TINE HARROW W/BASKETNOTE: EXACT ARM LOCATION COULD VARY EITHER DIRECTION, DEPENDENT ONIMPLEMENT ACCESSORIES. DO NOT TIGHTEN ARMS COMPLETELY UNTIL ALL SECTIONSARE IN PLACE.

80 42 14 14 42 80 6' 4-1/2' 6'

88 52 21 21 52 88 6' 6' 6'


7

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10

Re

el

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ase

Loca

tion

(2)

1/2x

3x4

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per

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5/8x

5 H

ex B

olt

Rea

r B

ar

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rm A

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in w

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ket D

own

Pre

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e A

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t

Bra

cket

Pla

te -

2pe

r Tub

e B

rack

et

3/4x

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ex B

olt

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2’, 6

’, or

7-1

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n B

ar 3

Req

uire

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r Sec

tion

Ass

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Toot

h A

djus

t Bra

cket

1/2

x1-1

/2 H

ex

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lt -

as

Req

uire

d

Arm/Basket Arm AssemblyPre 2004

Cha

in R

epai

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k

Mo

un

t A

rmA

ssem

bly

Piv

ot B

rack

et


11

CH

AIN

RE

PA

IR L

INK

3/4x

5-1/

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IMP

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BR

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C L

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KN

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ET

AR

MA

SS

EM

BLY

1/2x

4 B

EN

T P

IN W

/H

AIR

PIN

CLI

P

Arm /Basket Arm Assembly2005 thru 2006

1/2x

7 B

EN

T P

IN W

/ HA

IRP

IN

(2P

ER

MO

UN

T A

RM

)


12

Basket Arm Assembly2007 & UP

BASKET ADJUST BLOCK(2 EACH)

MOUNT ARM ASSEMBLY

1/2 NC X 4-1/2 BOLT

1/2 NC LOCK NUTBASKET DOWN

PRESSURE ADJUSTMENT

BASKET ARM ASSEMBLY

BASKET PIVOTASSEMBLY

Refer to page 11 for information on the assembly of the complete Harrow Basket.


13

Rear Basket Adjusments

The illustration below shows the four (4) different settings that control the position of the rear basket assemblywhen utilizing the basket adjust block settings. These are relative positions of the basket to the lower edge ofthe basket mount tube. As shown, Position 1 locates the basket approximately 29 inches below the basketmount tube, Position 2 sets the basket at approximately 27.25 inches below the mount tube, etc. The positionsare set by rotating the adjustment block to control the vertical location of the basket arm and basket. Note thelocation notch on the adjust block, blocks on both sides of the arm mount need to set the same. Loosen thelock nut, rotate the block to the desired position and retighten the locknut.

This basket adjustment is designed to hold the rear basket at the desired height. This adjustment does notaffect the settings or function of the harrow. The basket can be set to provide clearance in transport but stillallow proper operating depth and function. When operating at shallow tillage depths and in higher trash conditionsit is possible to rotate the harrow teeth rearward to allow better trash flow. This may require that the basket beset to a higher position to provide transport clearance.


14

Assemble the section bars to the mount arm assemblies as shown above. Hardware (1/2x1-1/2 hex bolts) are provided in the hardware kit. Existing hardware that mounts the tine bracketsmay need to be removed and replaced with the longer bolts. The harrow mounting armlocations on the mounting arm location chart are based on the assembly of the harrow barsas shown above.

NOTE: Because of changing mounting conditions it may be necessary to move the completebasket arm laterally. In these situations you will need to shift the harrow bars accordingly,move each bar the same number of holes to ensure the correct spacing of the tines. Oncesection bars have been set, locate the pivot brackets that mount the tooth adjust bracket asshown and secure the tooth adjust bracket as shown on the arm/basket assembly.


15

Assemble the section bars to the mount arm assemblies as shown above. Hardware (1/2x1-1/2 hexbolts) are provided in the hardware kit. Existing hardware that mounts the tine brackets may need tobe removed and replaced with the longer bolts. The harrow mounting arm locations on the mountingarm location chart are based on the assembly of the harrow bars as shown above.

NOTE: Because of changing mounting conditions it may be necessary to move the completebasket arm laterally. In this situation you will need to shift the harrow bars accordingly, moveeach bar the same number of holes to ensure the correct spacing of the tines.


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3/4”

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OPERATION INFORMATIONAfter all section bars have been mounted, measure to ensure that the main frame sections are centered on thecomplete main frame. Move the mount arms laterally as required to center the sections and maintain the 9”dimension as shown above.

Once the mount arm assemblies and harrow section bars have been positioned (see page 2-3) on the rear bar thebasket arm assemblies can be attached.

Hook the basket arm assembly over the bushing on the mount arm assembly and secure with the 1/2” bent pin andhairpin as shown on the arm/basket arm assembly illustration.

Position the matching basket assembly behind the harrows and loosely mount the baskets with the hardwareshown.

Center the main frame baskets behind the harrow sections, leaving approximately 3/4” between the harrowsections as shown.

Once all sections are in position all the mounting hardware can be tightened securely, including the arm andbasket mounts.

Once all sections have been securely mounted to the unit slowly fold the wings, making certain that there is notinterference between parts of the sections assemblies or parts of the frame. This is most likely to occur at thehinge points where the mount arms from the wing may fold into the main frame arms. If there is a potentialinterference, one of the interfering mount arm assembly on either the wing or main frame will need to be shiftedlaterally. Loosen the components of the arm you need to reposition and remove the hardware that attaches thesection bars to that arm. Move the arm/basket arm assembly as needed and reattach the section bars.

Fold the unit, check for interference and adjust as required.

On units with outer wings which fold over center, it will be necessary to attach a float limiting bracket to the basketarm assemblies as shown. This bracket will restrict the extension of the basket springs when the wing folds overcenter, limiting contact with other parts of the basket assemblies.

HARROW/BASKET SETTINGS

There is limited adjustments required to this product, consisting of harrow tool angle and down pressure positionand basket down pressure.

The harrow pull spring can be changed by removing the repair link (see page 10 & 11) and moving the pull chain toanother link locations. Changing the chain pull position increases or decreases the spring pull pressure on theharrow sections. The mount arm assemblies are shipped with the chain snug and the link arms vertical. Bylengthening the chain the section will swing back, but maintain a level position. This position will raise the sectionsomewhat to allow better trash flow but the best levelling is maintained with the factory chain setting.

The tooth angle adjustment can be used to set the harrow tine angle. By moving the tooth angle bracket the fronttine angle can be set to one of three positions. To clear trash the front tines can be set in a less vertical positionwith the rear tines set more vertical. Set the front and rear settings as desired by moving the adjustment pin to theappropriate hole.

The rear basket down pressure can be controlled by adjusting the spring adjust bolt. Tighten the bolt for moredownpressure or loosen to allow more vertical float.

MAINTENANCE REQUIREMENTS

Check the tightness of the hardware components on a regular basis to ensure that components have not workedloose. Tighten as required.

GREASING REQUIREMENTS

There are two places which will require limited greasing, the basket arm pivots and the basket bearings. Thebasket arm pivots should be lubricated with a quality grease upon initial use and periodically after. One or twoshots of grease every 30-40 hours of use should be adequate. Do not overgrease, once grease appears at thepivot point stop greaseing. The basket bearings are sealed and should not be overgreased. Give these bearings1-2 shots of grease upon initial set-up and 1-2 shots every 30-40 hours of use. DO NOT OVER GREASE THESEBEARINGS AS THE SEALS CAN BE DAMAGED. If the baskets turn rough or seem noisy it is probabaly time togrease, again 1-2 shots.

ASSEMBLY/OPERATORS MANUAL - Wil-Rich · quadx/excel/dciii harrow/basket mtg instruction (79291)...

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Transcript of ASSEMBLY/OPERATORS MANUAL - Wil-Rich · quadx/excel/dciii harrow/basket mtg instruction (79291)...