Assembly Technology I 4 - Robert Bosch GmbH€¦ · Industrie 4.0 Award | Practice: Assembly Line...
Transcript of Assembly Technology I 4 - Robert Bosch GmbH€¦ · Industrie 4.0 Award | Practice: Assembly Line...
![Page 1: Assembly Technology I 4 - Robert Bosch GmbH€¦ · Industrie 4.0 Award | Practice: Assembly Line from Bosch Rexroth. Industry 4.0 – connected assembly line Digital connection between](https://reader034.fdocuments.us/reader034/viewer/2022042913/5f4b56d1a9cdee251343afc5/html5/thumbnails/1.jpg)
Internal | 25.03.2015 | DC-IA/EFP2,- SPL41 | © Bosch Rexroth AG 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
Assembly Technology I 4.0
1
![Page 2: Assembly Technology I 4 - Robert Bosch GmbH€¦ · Industrie 4.0 Award | Practice: Assembly Line from Bosch Rexroth. Industry 4.0 – connected assembly line Digital connection between](https://reader034.fdocuments.us/reader034/viewer/2022042913/5f4b56d1a9cdee251343afc5/html5/thumbnails/2.jpg)
Internal | 25.03.2015 | DC-IA/EFP2,- SPL41 | © Bosch Rexroth AG 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
ActiveCockpit
Interactive communication platform for manufacturing industry
2
![Page 3: Assembly Technology I 4 - Robert Bosch GmbH€¦ · Industrie 4.0 Award | Practice: Assembly Line from Bosch Rexroth. Industry 4.0 – connected assembly line Digital connection between](https://reader034.fdocuments.us/reader034/viewer/2022042913/5f4b56d1a9cdee251343afc5/html5/thumbnails/3.jpg)
Internal | 25.03.2015 | DC-IA/EFP2,- SPL41 | © Bosch Rexroth AG 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
ActiveCockpit
Past Present
3
![Page 4: Assembly Technology I 4 - Robert Bosch GmbH€¦ · Industrie 4.0 Award | Practice: Assembly Line from Bosch Rexroth. Industry 4.0 – connected assembly line Digital connection between](https://reader034.fdocuments.us/reader034/viewer/2022042913/5f4b56d1a9cdee251343afc5/html5/thumbnails/4.jpg)
Internal | 25.03.2015 | DC-IA/EFP2.- SPL41 | © Bosch Rexroth AG 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
Manuelle Produktionssysteme
History
1900 Ergonomie
1950 MTM
2000 LEAN
2014 Connected
4
![Page 5: Assembly Technology I 4 - Robert Bosch GmbH€¦ · Industrie 4.0 Award | Practice: Assembly Line from Bosch Rexroth. Industry 4.0 – connected assembly line Digital connection between](https://reader034.fdocuments.us/reader034/viewer/2022042913/5f4b56d1a9cdee251343afc5/html5/thumbnails/5.jpg)
Internal | 25.03.2015 | DC-IA/EFP2.- SPL41 | © Bosch Rexroth AG 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
Industrie 4.0 Award | Practice: Assembly Line from Bosch Rexroth
Industry 4.0 – connected assembly lineDigital connection between operator, product and work stationIntegration in virtual world of order planning and production control
Order planning
ActiveCockpitWork station
Product Operator
Production control
5
![Page 6: Assembly Technology I 4 - Robert Bosch GmbH€¦ · Industrie 4.0 Award | Practice: Assembly Line from Bosch Rexroth. Industry 4.0 – connected assembly line Digital connection between](https://reader034.fdocuments.us/reader034/viewer/2022042913/5f4b56d1a9cdee251343afc5/html5/thumbnails/6.jpg)
Efficient moderation and discussion of the process conditions, Key data and quality data through aggregated data.
High data maintenance effort High need for space Restricted support for interactive
solution rounds
Connected with MES, ERP, DB Paperless communication Moderation-, escalation-, whiteboard-
functions Open system via app-platform
Internal | 25.03.2015 | DC-IA/EFP2,- SPL41 | © Bosch Rexroth AG 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
ActiveCockpit
6
Previous Solution I4.0 Solution
![Page 7: Assembly Technology I 4 - Robert Bosch GmbH€¦ · Industrie 4.0 Award | Practice: Assembly Line from Bosch Rexroth. Industry 4.0 – connected assembly line Digital connection between](https://reader034.fdocuments.us/reader034/viewer/2022042913/5f4b56d1a9cdee251343afc5/html5/thumbnails/7.jpg)
Internal | 25.03.2015 | DC-IA/EFP2,- SPL41 | © Bosch Rexroth AG 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
ActiveCockpit
The new solution Collects, filters and visualizes data
Shows Key data live - stationary andmobile
Supports standardized improvementprocesses
Enables interactivity and efficiencythrough whiteboard-, escalation-, moderation-functions
Future-proof through app-platform
7
![Page 8: Assembly Technology I 4 - Robert Bosch GmbH€¦ · Industrie 4.0 Award | Practice: Assembly Line from Bosch Rexroth. Industry 4.0 – connected assembly line Digital connection between](https://reader034.fdocuments.us/reader034/viewer/2022042913/5f4b56d1a9cdee251343afc5/html5/thumbnails/8.jpg)
Internal | 25.03.2015 | DC-IA/EFP2,- SPL41 | © Bosch Rexroth AG 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
ActiveCockpit
Benefits
Interactive information andcommunication platform for theshopfloor
Creates transparency andconsistency of relevant productiondata
Enables efficient, targetedproblem solution at deviations
8
![Page 9: Assembly Technology I 4 - Robert Bosch GmbH€¦ · Industrie 4.0 Award | Practice: Assembly Line from Bosch Rexroth. Industry 4.0 – connected assembly line Digital connection between](https://reader034.fdocuments.us/reader034/viewer/2022042913/5f4b56d1a9cdee251343afc5/html5/thumbnails/9.jpg)
Internal | 25.03.2015 | DC-IA/EFP2,- SPL41 | © Bosch Rexroth AG 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
ActiveCockpit – Technical Architecture
UI ManagementUI-Bedienstruktur, Setup, aggregierte Daten
Interaction withany files
Business logicProcess engine
DB
User interface (UI) and UI-managementHTML5, apps, widgets
UI managementUI handling structure, setup, aggregated data UI-server
Customer back-end systems
65`` UHD-touch screen 54`` HD-touch screen 9,7`` tablet 4,7`` smartphone
Files Machine level Customer database ERP / MESExternal apps
9
![Page 10: Assembly Technology I 4 - Robert Bosch GmbH€¦ · Industrie 4.0 Award | Practice: Assembly Line from Bosch Rexroth. Industry 4.0 – connected assembly line Digital connection between](https://reader034.fdocuments.us/reader034/viewer/2022042913/5f4b56d1a9cdee251343afc5/html5/thumbnails/10.jpg)
Internal | 25.03.2015 | DC-IA/EFP2,- SPL41 | © Bosch Rexroth AG 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
ActiveCockpit – Function Overview
Basispackage
Configurable presentation ofdata sheets in widgetsActiveCockpit driver for thegeneration of data sheets andallocation of the widgetsAdvertising pillar mode forgeneral informationWhiteboard function withannotation functions and notesResponsive Design for boardand tablet user interfaceEmail function for directdispatch of minutes
Set up own views, e.g. „myfavorites“User administration forauthorisation conceptSupport moderation roundsthrough agendaDirect editing of source filepossibleInteraction between tablet andboard via wipe functionIntegration of applications(apps) of third-party suppliersLicence management
Optional
Module integration for theconnection of any externalsystemsCommunication module forvideo conferences (e.g. Skype)
Planning and control functionsof production sequences
Configurable chart widget forthe presentation of data in therequested graphic
10
![Page 11: Assembly Technology I 4 - Robert Bosch GmbH€¦ · Industrie 4.0 Award | Practice: Assembly Line from Bosch Rexroth. Industry 4.0 – connected assembly line Digital connection between](https://reader034.fdocuments.us/reader034/viewer/2022042913/5f4b56d1a9cdee251343afc5/html5/thumbnails/11.jpg)
Internal | 25.03.2015 | DC-IA/EFP2.- SPL41 | © Bosch Rexroth AG 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
ActiveCockpit – Functions
Advertising pillar e-Board
Connected to Office
Fast update
Exposable
11
![Page 12: Assembly Technology I 4 - Robert Bosch GmbH€¦ · Industrie 4.0 Award | Practice: Assembly Line from Bosch Rexroth. Industry 4.0 – connected assembly line Digital connection between](https://reader034.fdocuments.us/reader034/viewer/2022042913/5f4b56d1a9cdee251343afc5/html5/thumbnails/12.jpg)
Internal | 25.03.2015 | DC-IA/EFP2,- SPL41 | © Bosch Rexroth AG 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
ActiveCockpit – Functions
Morning round: overview Moderation widget
Live data
Connected with Office, MES, ERP
Compliance of the lean standards
Interactivity
12
![Page 13: Assembly Technology I 4 - Robert Bosch GmbH€¦ · Industrie 4.0 Award | Practice: Assembly Line from Bosch Rexroth. Industry 4.0 – connected assembly line Digital connection between](https://reader034.fdocuments.us/reader034/viewer/2022042913/5f4b56d1a9cdee251343afc5/html5/thumbnails/13.jpg)
Internal | 25.03.2015 | DC-IA/EFP2,- SPL41 | © Bosch Rexroth AG 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
ActiveCockpit – Functions
Morning round: detail view History
Notes
Minutes
Manual inscription
Whiteboard
Escalation
13
![Page 14: Assembly Technology I 4 - Robert Bosch GmbH€¦ · Industrie 4.0 Award | Practice: Assembly Line from Bosch Rexroth. Industry 4.0 – connected assembly line Digital connection between](https://reader034.fdocuments.us/reader034/viewer/2022042913/5f4b56d1a9cdee251343afc5/html5/thumbnails/14.jpg)
Internal | 25.03.2015 | DC-IA/EFP2,- SPL41 | © Bosch Rexroth AG 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
ActiveCockpit – Functions
Intuitive navigation
Easy and fast
Filter by subjects
Share views
Set up views
14
![Page 15: Assembly Technology I 4 - Robert Bosch GmbH€¦ · Industrie 4.0 Award | Practice: Assembly Line from Bosch Rexroth. Industry 4.0 – connected assembly line Digital connection between](https://reader034.fdocuments.us/reader034/viewer/2022042913/5f4b56d1a9cdee251343afc5/html5/thumbnails/15.jpg)
Internal | 25.03.2015 | DC-IA/EFP2,- SPL41 | © Bosch Rexroth AG 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
ActiveCockpit – Functions
Administrator interface
15
![Page 16: Assembly Technology I 4 - Robert Bosch GmbH€¦ · Industrie 4.0 Award | Practice: Assembly Line from Bosch Rexroth. Industry 4.0 – connected assembly line Digital connection between](https://reader034.fdocuments.us/reader034/viewer/2022042913/5f4b56d1a9cdee251343afc5/html5/thumbnails/16.jpg)
Internal | 25.03.2015 | DC-IA/EFP2,- SPL41 | © Bosch Rexroth AG 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
ActiveCockpit – Functions
Notes, whiteboard funktionality Teamwork
Annotation function
Minutes
Emailing
Escalation
16
![Page 17: Assembly Technology I 4 - Robert Bosch GmbH€¦ · Industrie 4.0 Award | Practice: Assembly Line from Bosch Rexroth. Industry 4.0 – connected assembly line Digital connection between](https://reader034.fdocuments.us/reader034/viewer/2022042913/5f4b56d1a9cdee251343afc5/html5/thumbnails/17.jpg)
Internal | 25.03.2015 | DC-IA/EFP2,- SPL41 | © Bosch Rexroth AG 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
ActiveCockpit – Funktionalitäten
App platform Open system
Integration of web applications
Future-proof
17
![Page 18: Assembly Technology I 4 - Robert Bosch GmbH€¦ · Industrie 4.0 Award | Practice: Assembly Line from Bosch Rexroth. Industry 4.0 – connected assembly line Digital connection between](https://reader034.fdocuments.us/reader034/viewer/2022042913/5f4b56d1a9cdee251343afc5/html5/thumbnails/18.jpg)
Internal | 25.03.2015 | DC-IA/EFP2,- SPL41 | © Bosch Rexroth AG 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
ActiveCockpit - Functions
Local
Board - tablet communication
Smartphone app
Mobility
18
![Page 19: Assembly Technology I 4 - Robert Bosch GmbH€¦ · Industrie 4.0 Award | Practice: Assembly Line from Bosch Rexroth. Industry 4.0 – connected assembly line Digital connection between](https://reader034.fdocuments.us/reader034/viewer/2022042913/5f4b56d1a9cdee251343afc5/html5/thumbnails/19.jpg)
Internal | 25.03.2015 | DC-IA/EFP2,- SPL41 | © Bosch Rexroth AG 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
ActiveCockpit - Functions
Widget Widget library
Expandable
Connected with ERP, MES, DB
Interactive
19
![Page 20: Assembly Technology I 4 - Robert Bosch GmbH€¦ · Industrie 4.0 Award | Practice: Assembly Line from Bosch Rexroth. Industry 4.0 – connected assembly line Digital connection between](https://reader034.fdocuments.us/reader034/viewer/2022042913/5f4b56d1a9cdee251343afc5/html5/thumbnails/20.jpg)
Time saving with ActiveCockpit: 30 minutes/day
Internal | 25.03.2015 | DC-IA/EFP2,- SPL41 | © Bosch Rexroth AG 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
ActiveCockpit – Profitability
Informationsbedarf/ Tag Quelle Aufwand
Workshop minutes MES 3 min
Order tracking Drive 2 min
Line output Drive 2 min
Stock overview Drive 2 min
FeKo ERP 5 min
Error detection MES 3 min
OEE MES 3 min
Productivity Drive 2 min
TV MES 3 min
Personnel BoTime 5 min
...OutlookQLR NTFuP
15 min
∏ ~ 45 Min
20
7:00 o’clock 7:30 o’clock 7:45 o’clock
7:00 o’clock 7:15 o’clock
![Page 21: Assembly Technology I 4 - Robert Bosch GmbH€¦ · Industrie 4.0 Award | Practice: Assembly Line from Bosch Rexroth. Industry 4.0 – connected assembly line Digital connection between](https://reader034.fdocuments.us/reader034/viewer/2022042913/5f4b56d1a9cdee251343afc5/html5/thumbnails/21.jpg)
Internal | 25.03.2015 | DC-IA/EFP2,- SPL41 | © Bosch Rexroth AG 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
ActiveCockpit – Customer´s Benefits
Efficient decisions are made at the shopfloor basedon actual and consistent Key data
Eliminate time and error waste through theconnection to any back-end
Customized web applications can be easilyintegrated as widgets
Communication and information tool for all employee levels, which serves for a structuredand documented discussion
Fast activation due to an intuitive web application
reduced need for space
21
![Page 22: Assembly Technology I 4 - Robert Bosch GmbH€¦ · Industrie 4.0 Award | Practice: Assembly Line from Bosch Rexroth. Industry 4.0 – connected assembly line Digital connection between](https://reader034.fdocuments.us/reader034/viewer/2022042913/5f4b56d1a9cdee251343afc5/html5/thumbnails/22.jpg)
Internal | 25.03.2015 | DC-IA/EFP2 ,- SPL41 | © Bosch Rexroth AG 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
ActiveCockpit
user Photos
22
![Page 23: Assembly Technology I 4 - Robert Bosch GmbH€¦ · Industrie 4.0 Award | Practice: Assembly Line from Bosch Rexroth. Industry 4.0 – connected assembly line Digital connection between](https://reader034.fdocuments.us/reader034/viewer/2022042913/5f4b56d1a9cdee251343afc5/html5/thumbnails/23.jpg)
Internal | 25.03.2015 | DC-IA/EFP2 ,- SPL41 | © Bosch Rexroth AG 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
ActiveCockpit
user Photos
23
![Page 24: Assembly Technology I 4 - Robert Bosch GmbH€¦ · Industrie 4.0 Award | Practice: Assembly Line from Bosch Rexroth. Industry 4.0 – connected assembly line Digital connection between](https://reader034.fdocuments.us/reader034/viewer/2022042913/5f4b56d1a9cdee251343afc5/html5/thumbnails/24.jpg)
Internal | 25.03.2015 | DC-IA/EFP2,- SPL41 | © Bosch Rexroth AG 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
ActiveCockpit
Thank you for your attention
24