ASSEMBLY MANUAL SINGLE / DOUBLE STORAGE MODULE AND SINGLE / DOUBLE SINK MODULE … · 2019. 12....
Transcript of ASSEMBLY MANUAL SINGLE / DOUBLE STORAGE MODULE AND SINGLE / DOUBLE SINK MODULE … · 2019. 12....
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SINGLE / DOUBLE STORAGE MODULE AND
SINGLE / DOUBLE SINK MODULE
ASSEMBLY INSTRUCTIONS
For further instruction, please visit: www.alfrescoplus.com.au
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SINGLE/DOUBLEMODULEINSTRUCTIONS
ASSEMBLYMANUAL
AlsoIncluded(IfRequired)HowtoInstallthesinkModule
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SINGLE/DOUBLEMODULEINSTRUCTIONS
ASSEMBLYMANUAL
AlsoIncluded(IfRequired)HowtoInstallthesinkModule
OR
Also included (if required)
- How to install the sink module.
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2 | ALFRESCOPLUS™
WARNING! – THIS IS A PERMANENT CONNECTION SYSTEM!
WHAT’S NEEDED?Tools Required:
• Soft Sided Hammer (Not Included)
• Philips head screwdriver (Not Included)
• Allen Keys x 2 (Included)
WHAT’S IN THE BOX? Box 1 of 4 = Bench-top
Box 2 of 4 = Panels
Box 3 of 4 = Frames
Box 4 of 4 = Doors
PARTS INCLUDED: FRAMES
• Cabinet Frames (Various Profiles) x 12 + 1
CORNER PRONGS
• Three prong x 8
WHITE PANELS x 6 + 1
PLINTH FEET x 4
HARDWARE
• Screws, small (Stone Top Frame) x 8
• Screws, medium (Plinth Feet) x 16
• Joining Bolts (Male/Female) x 4
• Allen Keys x 2
• Shelf Adjuster Points x 4
• Door Hinge Set x 2 (If Single Door)
• Door Hinge Set x 4 (If Double Door)
Please note: Follow all instruction in
the same sequence, either building
the SINGLE/DOUBLE storage
modules or the SINGLE/DOUBLE
sink modules.OR
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SINGLE/DOUBLE STORAGE MODULE & SINGLE/DOUBLE SINK MODULE ASSEMBLY INSTRUCTIONS | 3
Essential TIP: Ensure you have a stable flat surface or
workbench to work from. The most ideal height to assemble
the module is waist height. The workbench should be at
least 1.8m (W) x 1m(H) x 0.7m(D) in size.
Remove all parts from the cartons. DO
NOT unwrap the frames at this stage.
Preparing the panels:
• Remove all the white panels from
the carton and place in an easily
accessible location (All red arrow labels
to face upwards).
• Remove at least 10cm of plastic film
alongside the edge of the panels, as per
image.
Essential TIP: DO NOT remove all the
plastic film from the panels, since the 4
way red arrows are an integral part of the
assembly process.
The red arrow stickers are placed
on top of the plastic on most panels
and therefore the plastic should not
completely be removed at this stage.
WHAT TO DO NEXT?
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LAYOUT DIAGRAM
Whattodonext?Removeallpartsfromthecartons.DONOTunwraptheframesatthisstage.PreparingthePanels
v Removeallthewhitepanelsfromthecartonandplaceinaneasilyaccessiblelocation.(Allredarrowlabelstofaceupwards).
FIG1FIG. 1
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SINGLE/DOUBLE STORAGE MODULE & SINGLE/DOUBLE SINK MODULE ASSEMBLY INSTRUCTIONS | 5
ASSEMBLING BACK PANEL
AssemblingSideWallPanelstoBackPanel
FIG2FIG3
FIG4 FIG5
ShelfAdjuster
FIG6 FIG7
AssemblingBackPanel
AssemblingShelvePanel
AssemblingSideWallPanelstoBackPanel
FIG2FIG3
FIG4 FIG5
ShelfAdjuster
FIG6 FIG7
AssemblingBackPanel
AssemblingShelvePanel
AssemblingSideWallPanelstoBackPanel
FIG2FIG3
FIG4 FIG5
ShelfAdjuster
FIG6 FIG7
AssemblingBackPanel
AssemblingShelvePanel
AssemblingSideWallPanelstoBackPanel
FIG2FIG3
FIG4 FIG5
ShelfAdjuster
FIG6 FIG7
AssemblingBackPanel
AssemblingShelvePanel
ASSEMBLING SIDE WALL PANELS TO BACK PANEL
ASSEMBLING SHELVE PANEL
FIG. 2 FIG. 3
FIG. 4 FIG. 5
AssemblingSideWallPanelstoBackPanel
FIG2FIG3
FIG4 FIG5
ShelfAdjuster
FIG6 FIG7
AssemblingBackPanel
AssemblingShelvePanel
Shelf Adjuster
FIG. 6 FIG. 7
AssemblingSideWallPanelstoBackPanel
FIG2FIG3
FIG4 FIG5
ShelfAdjuster
FIG6 FIG7
AssemblingBackPanel
AssemblingShelvePanel
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ASSEMBLING THE ADJUSTABLE PLINTH FEET
No Allocating holes are used for plinth feet since the inside frame edge provides the
guide. Place Plinth foot into corner of cabinet frame. Screw down with screws provided.
If easier, remove plinth shaft from baseplate then screw down base plate first. If desired
move the front two plinth feet further back to create a deeper kick-plate position.
NoAllocatingholesareusedforplinthfeetsincetheinsideframeedgeprovidestheguide.PlacePlinthfootintocornerof
cabinetframe.Screwdownwithscrewsprovided.Ifeasier,removeplinthshaftfrombaseplatethenscrewdownbaseplatefirst.Ifdesiredmovethefronttwoplinthfeetfurtherbacktocreateadeeperkick-plateposition.
FIG8
FIG9
AssemblingtheAdjustablePlinthFeet
FIG. 8
FIG. 9
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SINGLE/DOUBLE STORAGE MODULE & SINGLE/DOUBLE SINK MODULE ASSEMBLY INSTRUCTIONS | 7
ATTACHING THE KICK PLATE
Please take note that the Kick plate provided is reversible, thereby giving you the choice
between a black “shadow line” finish or stylish silver finish. The Kick plate Biscuit is used
to connect onto more than one cabinet, thereby aligning the kick plate.
PleasetakenotethattheKickplateprovidedisreversible,therebygivingyouthechoicebetweenablack“shadowline”finishorstylishsilverfinish.TheKickplateBiscuitisusedtoconnectontomorethanonecabinet,therebyaligningthekickplate.
AttachingtheKickPlate
FIG11
FIG10
FIG12
FIG. 10
FIG. 11 FIG. 12
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Choose the desired color face of kick plate. (Silver or Black). No pre drilled holes are
possible due to this color choice. Self tapping screws are provided to attach the spring
clip plate to the kick panel. The dimensions below can be used as a guide only since the
position of the plinth foot and the desired depth of the kick plate will vary depending on
the choice of plinth foot installation position by the end user.
FIG13
FIG. 13
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SINGLE/DOUBLE STORAGE MODULE & SINGLE/DOUBLE SINK MODULE ASSEMBLY INSTRUCTIONS | 9
ASSEMBLING DOOR & HINGES
• To attach the hinge plate use a standard or power Phillips head screw driver. The
allocating holes are pre drilled into the frame.
• Attach all four-hinge plates when attaching two doors. Attach the two-left hinge plates
when attaching a single door.
Illustration on attaching hinges to door panels by using the self-tapping screws provided.
FIG. 15
Attach provided
Hinge Plate x 4
and self tapping
screws.
FIG. 14
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*DetailedINSTRUCTIONSonhowtocliponthedoorsusingclip-on-hinges.
Firstlyalignthefronthingesectionwiththefrontsectionofthehinge-plate,thenpressonthebackofthehinge-plate,anaudible“Click”shouldbeheardifthedoorhasbeencorrectlyhanged.Repeattheprocesstosecurethebottomhingeanddoor.
Atthisstageyourprogressshouldlookliketheaboveimage.Chooseanyseparatestyleofdoorhandleandfitaccordingtothemanufacturersinstructions.
Thedoorshouldfullyopenandcloseasnormal.
FIG16 FIG17
* Detailed INSTRUCTIONS on how to clip on the doors using clip-on-hinges.
Clamp hinge on to the mounting plate as
shown by direction arrow
Press down the hinge arm to lock the
plate as shown
The door can be quickly removed by
pushing the button
Unclipping the door from the mounting
plate leaves all adjustments unaltered
Firstly align the front hinge section with the front section of the hinge-plate, then press
on the back of the hinge-plate, an audible “Click” should be heard if the door has been
correctly hanged. Repeat the process to secure the bottom hinge and door.
Clip On Hinge Instructions:
*DetailedINSTRUCTIONSonhowtocliponthedoorsusingclip-on-hinges.
Firstlyalignthefronthingesectionwiththefrontsectionofthehinge-plate,thenpressonthebackofthehinge-plate,anaudible“Click”shouldbeheardifthedoorhasbeencorrectlyhanged.Repeattheprocesstosecurethebottomhingeanddoor.
Atthisstageyourprogressshouldlookliketheaboveimage.Chooseanyseparatestyleofdoorhandleandfitaccordingtothemanufacturersinstructions.
Thedoorshouldfullyopenandcloseasnormal.
FIG16 FIG17
FIG. 16 FIG. 17
The door should fully open and close
as normal.
At this stage your progress should look
like the above image. Choose any separate
style of door handle and fit according to
the manufacturers.
*DetailedINSTRUCTIONSonhowtocliponthedoorsusingclip-on-hinges.
Firstlyalignthefronthingesectionwiththefrontsectionofthehinge-plate,thenpressonthebackofthehinge-plate,anaudible“Click”shouldbeheardifthedoorhasbeencorrectlyhanged.Repeattheprocesstosecurethebottomhingeanddoor.
Atthisstageyourprogressshouldlookliketheaboveimage.Chooseanyseparatestyleofdoorhandleandfitaccordingtothemanufacturersinstructions.
Thedoorshouldfullyopenandcloseasnormal.
FIG16 FIG17
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SINGLE/DOUBLE STORAGE MODULE & SINGLE/DOUBLE SINK MODULE ASSEMBLY INSTRUCTIONS | 11
STONE TOP PLACEMENT (G)
The frame and stone top is pre-assembled for your ease of assembly.
Essential TIP: Ensure the frames and stone table are positioned on a stable flat surface to
ensure alignment. Caution: The stone table is very heavy, and a 2-person lift is required.
WARNING! - The stone-top positioning and alignment is the last step of assembling your module and BBQ kitchen setup. The double side VHB tape creates a very strong permanent bond and cannot be moved once contact has been made.
Take note that the 3M VHB tape is a permanent Very High Strength adhesion. Align the
front of the frame with the BBQ front then lower onto the cabinet for a permanent bond.
Theframeandstonetopispre-assembledforyoureaseofassembly.EssentialTip:Ensuretheframesandstonetablearepositionedonastableflatsurfacetoensurealignment.Caution:Thestonetableisveryheavy,anda2-personliftisrequired.
WARNING!: Thestone-toppositioningandalignmentisthelaststepofassemblingyourmoduleandBBQ kitchensetup.ThedoublesideVHBtapecreatesaverystrongpermanentbondandcannotbemoved oncecontacthasbeenmade.
StonetopPlacement
FIG18
Ensurethatthefrontframeedgeofthestonetopispositionedtocreateanoverhangofatleast20mm
FIG. 18
Ensure that the front frame edge of
the stone top is positioned to create
an overhang of at least 20mm
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Gently lower the stone top and frame onto the module cabinet.
Ensure that both ends of the frame and stone are lowered in
a horizontal position thereby being flush with the Cabinet top
frame. Instead of using the 3M VHB tape you have the option to
drill holes from the inside of the cabinet and make use of screws
(not provided) to attach the stone top.
For Further instruction on door adjustment and leveling please
visit: www.alfrescoplus.com.au
FIG. 19
ForFurtherinstructionondooradjustmentandlevelingpleasevisit:_____________________________
Takenotethatthe3MVHBtapeisapermanentVeryHighStrengthadhesion.AlignthefrontoftheframewiththeBBQfrontthenlowerontothecabinetforapermanentbond.
FIG19
Gentlylowerthestonetopandframeontothemodulecabinet.EnsurethatbothendsoftheframeandstoneareloweredinahorizontalpositiontherebybeingflushwiththeCabinettopframe.Insteadofusingthe3MVHBtapeyouhavetheoptiontodrillholesfromtheinsideofthecabinetandmakeuseofscrews(NotProvided)toattachthestonetop.
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SINGLE/DOUBLE STORAGE MODULE & SINGLE/DOUBLE SINK MODULE ASSEMBLY INSTRUCTIONS | 13
HOW TO INSTALL THE SINK MODULE
Step 1: Ensure that the top white panel
is NOT installed into the frame. This panel
is not provided with our standard sink
module however if you are converting a
single or double solid top module into a
sink top, then create a suitable cutout into
the top of the cabinet by using a hole saw
and jig saw if required.
HowtoInstalltheSinkModule
Step1:EnsurethatthetopwhitepanelisNOTinstalledintotheframe.Thispanelisnotprovidedwithourstandardsinkmodulehoweverifyouareconvertingasingleordoublesolidtopmoduleintoasinktop,thencreateasuitablecutoutintothetopofthecabinetbyusingaholesawandjigsawifrequired.
ThistopwhitepanelISprovidedinthesingleanddoublesolidtopmodule.
Thisishowthesingleordoublesinkmoduleshouldlookafterfullyassembled.
FIG20
FIG21
FIG22
HowtoInstalltheSinkModule
Step1:EnsurethatthetopwhitepanelisNOTinstalledintotheframe.Thispanelisnotprovidedwithourstandardsinkmodulehoweverifyouareconvertingasingleordoublesolidtopmoduleintoasinktop,thencreateasuitablecutoutintothetopofthecabinetbyusingaholesawandjigsawifrequired.
ThistopwhitepanelISprovidedinthesingleanddoublesolidtopmodule.
Thisishowthesingleordoublesinkmoduleshouldlookafterfullyassembled.
FIG20
FIG21
FIG22
FIG. 20
FIG. 21 FIG. 22
This top white panel IS provided in the
single and double solid top module.
This is how the single or double sink
module should look after fully assembled.
HowtoInstalltheSinkModule
Step1:EnsurethatthetopwhitepanelisNOTinstalledintotheframe.Thispanelisnotprovidedwithourstandardsinkmodulehoweverifyouareconvertingasingleordoublesolidtopmoduleintoasinktop,thencreateasuitablecutoutintothetopofthecabinetbyusingaholesawandjigsawifrequired.
ThistopwhitepanelISprovidedinthesingleanddoublesolidtopmodule.
Thisishowthesingleordoublesinkmoduleshouldlookafterfullyassembled.
FIG20
FIG21
FIG22
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Step2:Installthestonetopasperthestepsprovided Step3:Alignthesinkwiththeprecutholeinthestonetop.
Step4:Lowerthesinkintotheprecutholeinthestone.Ifapermanentinstallationidrequiredliquidsiliconeadhesivemaybeusedunderthemetalflangeofthesink.
Step5:Placethesinktapintotheprecutholeprovided.Screwthebaseofthetapintoplacebyscrewingfromthebottomofthesink.Yourtapwillthenbesecurelyinposition.Pleasenotearegisteredplumperisnowrequiredtoplumintoyourwatermains.
FIG23
FIG24
FIG25
FIG26
Step2:Installthestonetopasperthestepsprovided Step3:Alignthesinkwiththeprecutholeinthestonetop.
Step4:Lowerthesinkintotheprecutholeinthestone.Ifapermanentinstallationidrequiredliquidsiliconeadhesivemaybeusedunderthemetalflangeofthesink.
Step5:Placethesinktapintotheprecutholeprovided.Screwthebaseofthetapintoplacebyscrewingfromthebottomofthesink.Yourtapwillthenbesecurelyinposition.Pleasenotearegisteredplumperisnowrequiredtoplumintoyourwatermains.
FIG23
FIG24
FIG25
FIG26
Step 2: Install the stone top as per the
steps provided
FIG. 24
Step 3: Align the sink with the pre cut
hole in the stone top.
Step 5: Place the sink tap into the pre cut
hole provided. Screw the base of the tap
into place by screwing from the bottom of
the sink. Your tap will then be securely in
position. Please note a registered plumper
is now required to plum into your water
mains.
Step2:Installthestonetopasperthestepsprovided Step3:Alignthesinkwiththeprecutholeinthestonetop.
Step4:Lowerthesinkintotheprecutholeinthestone.Ifapermanentinstallationidrequiredliquidsiliconeadhesivemaybeusedunderthemetalflangeofthesink.
Step5:Placethesinktapintotheprecutholeprovided.Screwthebaseofthetapintoplacebyscrewingfromthebottomofthesink.Yourtapwillthenbesecurelyinposition.Pleasenotearegisteredplumperisnowrequiredtoplumintoyourwatermains.
FIG23
FIG24
FIG25
FIG26
FIG. 23
FIG. 26
Step2:Installthestonetopasperthestepsprovided Step3:Alignthesinkwiththeprecutholeinthestonetop.
Step4:Lowerthesinkintotheprecutholeinthestone.Ifapermanentinstallationidrequiredliquidsiliconeadhesivemaybeusedunderthemetalflangeofthesink.
Step5:Placethesinktapintotheprecutholeprovided.Screwthebaseofthetapintoplacebyscrewingfromthebottomofthesink.Yourtapwillthenbesecurelyinposition.Pleasenotearegisteredplumperisnowrequiredtoplumintoyourwatermains.
FIG23
FIG24
FIG25
FIG26
Step 4: Lower the sink into the pre cut hole
in the stone. If a permanent installation id
required liquid silicone adhesive may be
used under the metal flange of the sink.
FIG. 25
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SINGLE/DOUBLE STORAGE MODULE & SINGLE/DOUBLE SINK MODULE ASSEMBLY INSTRUCTIONS | 15
HOW TO INSTALL A DOOR HANDLE
Take note that the door handles can be placed vertically or horizontally as preferred by you.
FIG. 31 FIG. 32
Remove the Double sided Tape from the inside of the handle. Ensure you align the
edge of the handle to the edge of the door before touching the tape to the door panel.
Carefully press the door handle to the door for a permanent adhesion.
FIG. 27 FIG. 28
FIG. 29 FIG. 30
Additional screws are provided for a very secure connection, although you need to drill your
own holes due to the handle having multiple possible positions as desired. These additional
screw fixtures and not required under normal use.
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For any queries or assistance call:
Customer Service Australia Only
1300 174 876
Hours of operation:Monday to Friday 8am - 5pm
Do not return to place of purchaseKeep your purchase receipt, this will be required to
make any claims under the 12 month warranty