Aspen/GLACIeR Assembly InstructionspARts LIstPart # Description Qty. #6 roof 1 #1b, 1c, 1d sidewalls 3 #16 extrusions 2 A (includes all parts with *) door assembly with extrusions 1 #4 skid 1 #5 tank 1 #15 vent pipe 1 #17 toilet seat 1 #7 urinal 1 #8&9 shelves 2 #10 tp holder 1 #28 1/4-20 nylock 2 #29 1/4-20 x 1.25 hex bolt 6 #31 wide head explosion rivets 48 #33 wide head pop rivet 21 #34 #10 x 3/4 screws 18 #37 flat washer 8 #38 rivet burr 21 #11 tp holder rod 1 #14 tp holder lock 1

RequIRed tooLs7/16” Boxed End Wrench7/16” Socket, Rachet and Short ExtensionLocking Pliers5/8” Open End Wrench (for toilet seat)Drill MotorRivet Gun (hand or air)13/64 Drill Bit13/64 Extra Long Drill Bit (for shelves and tp holder)9/32 Drill Bit#2 Phillips BitRubber MalletSlotted Screw Driver

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For assistance please contact: 231-830-8099 or www.fivepeaks.net

1790 Sun Dolphin Drive • Muskegon, MI 49444Phone: 231-830-8099 • Fax: 231-739-2131

www.fivepeaks.netAn Ameriform Company

Rev.4 4/05

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note: the Assembly Instructions reference this sheet for part numbers shown in parenthesis ( ) after the part description.

Aspen/GLACIeR Assembly InstructionsNOTE: The Assembly Instructions reference the Aspen/Glacier Exploded View Sheet for Part Numbers shown in Parenthesis ( ) after the Part Description.

step 1. Place the Door/Jamb Assembly (A.) on the assembly table front facing down.

NOTE: The Illustration shows the walls being installed standing up, which has been found to be more difficult.

step 2. Slide a Side Wall Panel into the Left Door/Jamb Assembly (A.) Corner Extrusion. (Some extru-sions may slide on harder than others. This can be lessened by the use of WD-40 or dish soap applied to the mating surfaces on the sidewalls if needed.)

step 3. Slide a Side Wall Panel into the Right Door/Jamb Assembly (A.) Corner Extrusion.

STEP 4. Slide a Corner Extrusion (16.) over the Side Wall Panel (1c.).

NOTE: The panels can flex inside the Corner Extrusions while assembling.

step 5. Slide a Corner Extrusion (16.) over the Side Wall Panel (1b.).

step 6. Slide the remaining Side Wall Panel (1d.)into the two Corner Extrusions (16. & 16.)finishing the assembly of the four walls. Open door latch before preceeding with next step.

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Steps 2-6

2120

1918

1716

158

910

1112

1314

12

34

56

7

Aspen/GLACIeR Assembly InstructionsNOTE: By placing the Wall Assembly and Base on a table or stack of bases it is easier to work on the bottom of the assembly.

step 7. Place the Wall Assembly (E.) onto the Base (4.). Position the Corner Extrusions (16.) into their pockets in the Base (4.). Remove zip strip from Lock Brackets (21. & 39.).

step 8. Use four 1/4”-20 x 1.25” hex bolts (29.) with Flat Washers (37.) and fasten the Front Jamb to the Base (4.).

NOTE: Fasten the door assembly (E.) through holes in the Jamb (3.) to the Base (4.) first to help line up the rest of the walls.

NOTE: Before proceeding with step 9 make sure the Side Walls (1b., 1c., 1d.) are in contact with the Base (4.).

step 9. Use 21 Wide-Head Explosion Rivets (31.) to attach the Side Walls to the base. Start on the right side and line up the Side Wall to the Base making sure the rear corner extrusions are positioned in their pockets. Start by drilling a 13/64 hole in the first dimple and fastening the first rivet. Following the fastening order in the illustration below, drill all remaining holes (2-21) using dimples as guides. Next, insert the rivets into holes. Finally, fasten rivets. Place assembly on ground.

step 10. From the top of the unit tap all the Corner Extrusions (16.) into their pockets in the Base (4.) using a rubber mallet. This will allow the Roof to set properly.

4.

Steps 8-9

Steps 7&10

E.

Aspen/GLACIeR Assembly InstructionsCAUTION: Step 11 is extremely important. This step holds the door in the proper position. If not done properly, the door will sag.

step 11. One person with 18 #10 x 3/4” Screws (34.) must be inside the unit. Another person must raise the door as high as possible and clamp the Lock Brackets (21. & 39.) together with locking pliers as shown in (Fig. E.) Note: The Lock Brackets will be uneven at this time. This sets the door into the correct position once the roof is fastened to the walls.

CAUTION: Step 12 is extremely important. The purpose of this step is to fasten the Side Walls (1b., 1c., 1d.) to the Corner Extrusions (16.) Refer to (Fig G. and Fig H.) before starting this step. If you have any questions on where to fasten the screws, please call 231-830-8099.

step 12. Fasten all the Corner Extrusions (16.) to the walls using 18 #10 x 3/4” Screws (34.) as shown in (Fig F.). It is very important to fasten the screws on the extrusion’s outer guide-lines as shown in (Fig G.). Some screws will be more difficult to position then others. If not done properly the Side Walls will not be fastened to the Corner Extrusions. Refer to (Fig F.) for placement of screws.1. Fasten two screws into each Corner Extrusion approximately

2” from the top of the walls.2. Next, fasten two screws in each front extrusion approximately

11” from the floor.3. Next, fasten two screws in each back extrusion approximately

21” from the floor.4. Finally, fasten one screw in each front extrusion into the Side

Wall side approximately 32” from the floor.5. Release locking pliers.

Figure F.

11”

11”

32”

2”

2”2”

2”

21”

21”

32”NOTE: Illustration shown without walls to show screw placement correctly.

CorrectShowing lock brackets in

the correct position.

CorrectShowing screw

placement on outer guide-lines of corner

extrusion

Incorrect

Figure E.

Incorrect

Figure H.

CorrectTop view showing screws attaching corner extrusion to Side Walls.

Figure G.

5.

6.

Aspen/GLACIeR Assembly Instructionsstep 13. Set the Tank (5.) in place on the Base (4.). Do not attach the Tank (5.) to the Base (4.) at this time. The Tank (5.) will be fastened to the Side Walls (1b., 1c., 1d.) and the Base (4.) later to allow proper alignment and prevent warp of the Rear Side Wall (1d.).

STEP 14. Place the Roof (6.) onto the Assembly (F.).

step 15. Slide the Left Shelf (8.) (with hole) over the Vent Tube (15.) Place Vent Tube (15.) into Roof (6.) and Tank (5.) making sure it is seated on the lip in the Tank.

Steps 13-15

1

2 3 45

67

8

11

12 1314

1516

179

22 2120

1918

1023

2425

2627

28

Aspen/GLACIeR Assembly InstructionsNOTE: Before drilling holes in Roof (6.) and Side Walls (1b., 1c., 1d.) pull down roof until it is firmly seated on Side Wall and hold in place.

step 16. One person with 21 Rivet Burrs (38.) must be inside the unit. Another person must raise the door as high as possible and clamp the Lock Brackets (21. & 39.) together with locking pliers as shown in (Fig. E) on page 5. This will hold the door in the proper position when the roof is drilled. CAutIon! Be careful not to drill through the inside of the Jamb (3.). Following the fastening order shown at right (1-7) drill and fasten the Roof (6.) to the Jamb (3.) using seven Wide-head Explosion Rivets (31.) using dimples as guides.

NOTE: Before drilling holes in Roof (6.) and Side Walls (1b., 1c., 1d.) pull down roof until it is firmly seated on Side Wall and hold in place.

step 17. Using dimples as guides drill and insert 4 Wide-head Pop Rivets (33.) into the corners (fastening order 8, 9, 10 & 11 shown at right) of the Roof (6.) and Side Walls (1b., 1c., 1d.). DO NOT fasten at this time.

step 18. Using the dimples as guides drill the remaining holes and insert the Wide-head Pop Rivets (33.) using the fastening order shown at right (12-28). DO NOT fasten at this time.

step 19. Using Rivet Burrs (38.) on the inside fasten rivets 8, 9, 10 & 11 first as shown in the fastening order at right. Fasten the remaining rivets (12-28) using rivet burrs on the inside following the fastening order shown at right. Release locking pliers.

NOTE: Attach the Tank (5.) to the Rear Side Wall (1d.) first to properly align the Tank (5.) on the Base (4.).

step 20. From the inside of the unit drill two 9/32” holes through the rear side wall using the holes in the Tank (5.) as a guideline. From the outside place two 1/4”-20x1.25 Bolts (29.) with Flat Washers (37.) through the wall and Tank. Using a 7/16” boxed end wrench and socket, fasten using two additional Flat Washers (37.) and 1/4” Nylock nuts (28.).

step 21. Drill two 13/64 holes in the Tank (5.) bottom tabs and the Base (4.). Fasten with two Wide Head Explosion Rivets (31.).

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Steps 16-19

Steps 20-21

1. 2.

3. 4.

Aspen/GLACIeR Assembly Instructionsstep 22. Drill two 13/64 holes through the Side Walls (1b. & 1c.) and the Tank (5.) per the picture shown at right. (One hole in each side wall using dimple as guide. The photo represents the fastening of Side Wall 1c.). Before fastening, press the side wall in with rivet gun making sure the wall and tank come in contact. Fasten with a Wide-Head Explosion Rivet (31.) in each hole.

step 23. To install the Toilet Seat (17.) (not shown) flip up covers on the mounting tabs and insert Bolts (18.) into the tabs. Install seat on tank placing Bolts (18.) through holes in Tank (5.). Reach into the Tank (5.) and fasten with Nylon nuts.

STEP 24. Position both Shelves (8. & 9.) as shown in illustration at bottom right. The shelves should be tipped back slightly and drain out the back.

NOTE: When fastening shelves (8. & 9.) to the side walls (1b., 1c. & 1d.) one person will need to push in the side wall from the outside of the unit so the side wall and shelf make contact. step 25. Using the pre-drilled holes in the Shelves (8. & 9.) as guides drill out one 13/64 hole and fasten from the outside using Wide Head Explosion Rivet (31.). Follow the fastening order shown in (Fig I.) to drill and fasten the remaining three holes in each wall. Repeat step for the other shelf.

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Figure I.

1. 2.

3. 4.

Step 24

Step 25

Step 22

Aspen/GLACIeR Assembly InstructionsNOTE: Before proceeding with Urinal installation make sure the Tank has been bolted in place (In previous Steps 20-22). Reversal of steps can cause separation of Urinal from Tank.

step 26. Pre-drill two 13/64 holes in the center of the ringed Urinal pad dimples from the back of the part as shown in (Fig J.).

step 27. Slide the Urinal (7.) drain pipe into the Tank (5.).

step 28. Position the Urinal (7.) so the back face of the Urinal seats with the surfaces of the Side Wall (1c.).

step 29. From the inside of the unit re-drill the holes through the Side Wall. From the outside, fasten the Urinal (7.) to the Side Wall (1c.) with two Wide-Head Explosion Rivets (31.).

9.

Step 27

Steps 28-29

Figure J.Step 26

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Aspen/GLACIeR Assembly Instructionsstep 30. Position the TP Holder (10.) 31” from the floor and 3 1/2” from the Jamb (3.).

step 31. 6 Holes must be drilled in the Side Wall using one of two methods. METHOD 1: Using an extra long 13/64 drill bit drill out one hole and fasten a Wide-head Explosion Rivet (31.). Level the TP Holder and drill a second hole and rivet. Drill out the remaining 4 holes and rivet. METHOD 2: Mark the hole locations with a marker. Drill 13/64 holes on the marks. Fasten the TP Holder with 6 Wide-head Explosion Rivets (31.).

step 32. Insert TP Holder Rod (11.) through holes in TP Holder (10.) making sure the hole for the TP Holder Lock (14.) is nearest to the door. Install TP Holder Lock in the hole located in the TP Holder Rod.

step 33. Each unit comes with a Gender Indicator (19.). The opposite gender is located on the other side of the plate. To change, remove the Screw (30.) and Washer (36.) and turn indicator plate around. Replace the screw and washer.

Steps 30-32