ASA Emulsifiers - EGM, LLCPROCESS & CHEMICAL FEED EQUIPMENT ASA EMULSIFIERS Oil & Gas • Power...

PROCESS & CHEMICAL FEED EQUIPMENT

ASA EMULSIFIERS

Oil & Gas • Power Genera on • Chemical Processing • Mining • Pulp and Paper • Water Resources • Pharmaceu cal

3748 Industrial Park Drive Mobile, AL 36693 USA +1.251.662.1250 phone

+1.251.662.8250 fax www.egm‐llc.com

Bulle n ELASA‐1 Copyright 2013

3748 Industrial Park Drive Mobile, AL 36693 Phone 251.662.1250 Fax 251.662.8250 www.egm‐llc.com

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EGM DESIGN PHILOSOPHY DIFFERENCES:

At EGM, our engineering team has ASA Sizing Technology exper se and a combined in‐house experience with ASA emulsifica on equipment that exceeds 50 years. With this history, we have designed and developed the absolute best ASA emulsifiers available today, the EL‐ASA Series. The technology incorporated into these systems generate precisely controlled solids, more uniform par cle size distribu ons, minimize chance for ASA hydrolysis and deliver reliable performance over an extended life.

SYSTEMS OVERVIEW: All EL‐ASA systems incorporate the following tech‐nologies: • Reliable control components • Proven turbine technology • Simple and robust pressure control mecha‐

nisms • EGM’s exclusive ASA injec on assembly • Provisions for use with starch or polymer

emulsifica on agents • Four mechanical variables that can be manip‐

ulated to alter emulsion quality and size distri‐bu on

• Turbine quench glands to improve seal life • “Quick Grab” sample port to measure emul‐

sion quality • Alarm packages to iden fy process variables

out of pre‐set range For a detailed list of possible equipment configu‐ra ons, refer to the product selec on guide on page two of this bulle n.

EGM Level Six ASA Emulsifier with PLC Control, EGMixTM

injec on assembly and intelligent turbine control.

• ASA Injec on needs to be handled correctly to minimize the chance for hydrolysis

• Emulsifica on agents require proper dispersion

and mixing to generate op mum results • Turbine life is cri cal and proper accommoda ons

will promote longer life

• PLC automa on provides tremendous flexibility, allowing for mul ple emulsifier use with a single piece of equipment

• “So Start” func onality built into PLC protects

cri cal components and motors from both electri‐cal and pressure shock



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Category Feature Level 1 Level 2 Level 3 Level 4 Level 5 Level 6 Level 7 Control Method

Hardwired Control Logic

PLC Control Logic (GEFanuc)

PLC Control Logic (Allen Bradley)

Pre‐Wire for Level Probe Control Package

4‐20 mA Level Control Package (level controller and pressure transmi er)

Service Power 480VAC, 3 phase, 60 Hz

575VAC, 3 phase, 60 Hz (includes CSA Cer fica on)

Other global power requirements

Dilu on Water

Mill Dilu on Water Line

Manually controlled water booster pump

Automated water booster pump

Emulsifica on Agent

Polymer

Liquid Starch

Cooked Starch

Liquid Starch Magne c Flowmeter

ASA Process

Variable Frequency Drive Flow Control (Manual)

ASA Ra o Control (ASA to Emulsifier)

ASA Calibra on Column (Manual set‐up)

ASA Mass Flowmeter

Emulsifier Process

Variable Frequency Drive Flow Control (Manual)

Emulsifier Flow Control Loop (VFD)

Emulsifier Ra o Control Loop (Emulsifier to Primary)

Emulsifier Calibra on Column (Manual set‐up)

Emulsifier Magne c Flowmeter

Turbine Loop

Standard MTH Turbine

Upgraded Long Coupled Regenera ve Turbine

Turbine Seal Self‐Quenching Recircula on Loop

Recircula on Loop Regulator

Recircula on Loop Magne c Flowmeter

Primary Flow Process

Globe Valve Flow Control (Manual)

Primary Ra o Control (via pneuma c control valve)

Flow indica on via Vane Flowmeter

Flow indica on via Magne c Flowmeter

Secondary Flow Process

Globe Valve Flow Control (Manual)

Secondary Flow Loop Control (VFD)

Secondary Flow Ra o Control

Flow indica on via Vane Flowmeter

Flow indica on via Magne c Flowmeter

System Alarms

Low Primary Flow

Low ASA Flow

Low Emulsifier Flow

User Configurable Alarm Package

LEGEND Standard Op onal N/A

EGM CAN COMPLETELY CUSTOMIZE ANY OF THE ABOVE UNITS TO YOUR SPECIFICATIONS



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ASA SYSTEM ADD‐ONS

The following equipment packages can com‐plete your turn‐key ASA system: • Neat ASA Storage tanks with provision for

moisture control • Emulsifier agent tanks and delivery sys‐

tems • Emulsified ASA holding tanks • Level control packages for all tanks (level

probes, pressure transmi ers, ultrasonic, radar, etc)

• Delivery pumps (if not direct feed from emulsifier)

• Automated distribu on systems (for mul‐‐ply machines)

• Filtra on systems • Heat exchangers (with op onal tempera‐

ture control package) • Hoses, fi ngs, valves, supplies • Installa on, Start‐up, Maintenance and

Repair Services EGM Level One ASA Emulsifier offers clients an eco‐nomical choice for applica ons that do not require ad‐vanced levels of control sophis ca on but s ll demand rugged performance and reliable emulsion quality.

Designed and built at EGM, this 9‐Posi on ASA Feed Spli er allows emulsified ASA to be distributed automa cally to paper machines with mul ‐ply forming.



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BEHIND THE SCENES A look inside the power panel from an EGM Level Three ASA Emulsifier reveals a higher standard of cra smanship. Quality components laid out in an ergonomic man‐ner allow for reliability and easy maintenance and troubleshoo ng. Electrical components are neatly arranged to allow for intui ve service. A compulsion for neatness, order and detailed elec‐trical labeling during manufacturing make client ownership experience a luxury.

Pictured here is a Level Two System that incorpo‐rates a hard‐wire logic control scheme with addi‐onal magne c flow meters on the primary emulsi‐

fica on loop to add precision and provide for re‐mote monitoring if required.

EGM ASA MODEL CODE EXAMPLE

Series: ELASA

Level: 1 thru 7

Emulsifier: P = Polymer LS = Liquid Starch CS = Cooked Starch

Level Control: X = None LP = Level Probe MA = 4‐20 mA

Power: 480 = 480 VAC 575 = CSA Cer fied 575 VAC

Op on 1: X = None PLCAB = AB PLC PLCGE = GE PLAC

Op on 2: X = None Q = Custom

ELASA‐ 6- P- MA‐ 480- PLCAB‐ X

3748 Industrial Park Drive Mobile, AL 36693 USA +1.251.662.1250 phone

+1.251.662.8250 fax www.egm‐llc.com

ASA Emulsifiers - EGM, LLCPROCESS & CHEMICAL FEED EQUIPMENT ASA EMULSIFIERS Oil & Gas • Power...

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