Argus Te20B Battery Enclosure Manual

Argus Technologies Ltd. 030-780-B2 Rev P/A WC Printed in Canada. © 2005 Argus Technologies Ltd. ARGUS is a registered trademark of Argus Technologies Ltd. All Rights Reserved.

Te20b Outdoor Battery Enclosure 030-780-B2

The following documents and drawings are included in this manual to provide the necessary information required for installation, routine operation and fault diagnosis of the system. • Specifications: 030-780-B1

• CSA/NRTL Equivalence: 048-554-10

• Safety and Installation Instructions: 030-780-C0

• Schematic: 030-780-05

• Outline Drawings: 030-780-06

• Customer Connections: 030-780-08

• Customer Connections, Interface Kit: 037-112-08

• Factory Service Information: 048-527-10

Specifications for Argus’ Te20b Outdoor Battery Enclosure

Argus Technologies Ltd. 030-780-B1 Rev P/A WC Printed in Canada. © 2005 Argus Technologies Ltd. ARGUS is a registered trademark of Argus Technologies Ltd. All Rights Reserved. Page 1 of 2

Electrical Input Voltage: 120Vac, 60Hz single phase (for air conditioner) Feeder Breaker: 15A recommended

Mechanical Dimensions: 2134mm H x 762mm W x 762mm D

(84" H x 30" W x 30" D) Weight: 1451 kg (3200 lb.) fully loaded with batteries Mounting: Pad or platform Cooling: Air conditioner Enclosure: Aluminum, 5052-H32

Environmental Operating Temperature: -40 to +46°C (-40 to 115°F) Storage Temperature: -40 to +85°C

(-40 to +185°F) Humidity: 0 to 95% non-condensing Elevation: -50 to 4000 meters operating

(-164 to 13,123 feet) Weather Tightness: NEMA Type 3R

Regulatory Approvals Enclosure Ratings: CSA/UL Type 3R

IEC enclosure designation IP56 See also Environmental (above)

Telcordia: Designed to GR-487 Product Safety: CSA/UL 60950

Specifications for Argus’ Te20b Outdoor Battery Enclosure Continued

Argus Technologies Ltd. 030-780-B1 Rev P/A WC Printed in Canada. © 2005 Argus Technologies Ltd. ARGUS is a registered trademark of Argus Technologies Ltd. All Rights Reserved. Page 2 of 2

Part Numbers and List Options This product is available to order under the following part numbers and list options: Description Part Number/List Option Te20b Outdoor Battery Enclosure .............................................................................................................030-780-20 Basic unit............................................................................................................................................................ *List 0 Solar shield ..........................................................................................................................................................List 3 5000 BTU/hr air conditioner front door assembly, left swing ...............................................................................List 6 Rear removeable panel........................................................................................................................................List 8 24V battery trays, 23” (for 5x - 24V VRLA battery strings) ................................................................................List 15 VRLA battery fuse & jumper kit (for GNB M12V155FT) ....................................................................................List 17 VRLA battery fuse & jumper kit (for Deka 12AVR-150ET) ................................................................................List 18 Te21 interface (side entry) kit ............................................................................................................................List 19 Enclosure lifting brackets ...................................................................................................................................List 82 Concrete pad barrier mat, 1/8” thick ..................................................................................................................List 83 Concrete pad barrier mat, 3/16” thick ................................................................................................................List 84 Concrete pad anchor bolt set (Hilti M12) ...........................................................................................................List 90

* Default option The above information is valid at the time of publication. Consult factory for up-to-date ordering information. Specifications are subject to change without notice.

What are the CSA and NRTL?CSA (Canadian Standards Association also known as CSA International) was established in 1919 as an independent testing laboratory in Canada. CSA received its recognition as an NRTL (Nationally Recognized Testing Laboratory) in 1992 from OSHA (Occupational Safety and Health Administration) in the United States of America (Docket No. NRTL-2-92). This was expanded and renewed in 1997, 1999, and 2001. The specific notifications were posted on OSHA’s official website as follows:

Federal Register #: 59:40602 - 40609 [08/09/1994] Federal Register #: 64:60240 - 60241 [11/04/1999] Federal Register #: 66:35271 - 35278 [07/03/2001]

When these marks appear with the indicator “C and US” or “NRTL/C” it means that the product is certified for both the US and Canadian markets, to the applicable US and Canadian standards. (1)

Argus rectifier and power system products, bearing the aforementioned CSA marks, are certified to CSA C22.2 No. 950 and UL 1950, or CSA/UL 60950.

As part of the reciprocal, US/Canada agreement regarding testing laboratories, the Standards Council of Canada (Canada’s national accreditation body) granted Underwriters Laboratories (UL) authority to certify products for sale in Canada. (2)

Only Underwriters Laboratories may grant a licence for the use of this mark, which indicates compliance with both Canadian and US requirements. (3)

What are NRTLs and what do they do?NRTLs are third party organizations recognized by OSHA, US Department of Labor, under the NRTL program.

The testing and certifications are based on product safety standards developed by US based standards developing organizations and are often issued by the American National Standards Institute (ANSI). (4)

The NRTL determines that a product meets the requirements of an appropriate consensus-based product safety standard either by successfully testing the product itself, or by verifying that a contract laboratory has done so, and the NRTL certifies that the product meets the requirements of the product safety standard. (4)

When was the NRTL started and who governs it?In 1983, in a suit brought on by an independent testing laboratory, OSHA was court ordered to remove specific references to UL (Underwriters Laboratories) and FMRC (Factory Mutual Research Corporation) from its regulations.

In 1988, OSHA revised its regulations to remove those references and the NRTL program was established.

The NRTL Program is both national and international in scope with foreign labs permitted.

References:Information in this document has been developed from the official websites of the respective organizations.(1) www.csa-international.org(2) www.scc.ca(3) www.ulc.ca(4) www.osha.gov

CSA/NRTL — MARKS — BACKGROUND

argusdcpower.com

048-554-10-I1 Rev C (2004/02)

The product on which either of these marks appear has been certified by CSA as meeting applicable Canada/US standards.

The product on which this mark appears has been certified by UL as meeting applicable Canada/US standards.

IMPORTANT SAFETY INSTRUCTIONS

SAVE THESE INSTRUCTIONS

This section contains important instructions that should be followed during the installation and maintenance of equipment and batteries. Please read all of the instructions before operating the equipment, and save this manual for future reference.

A licensed electrician MUST perform connections to the branch circuit of service feed. Installation of the power supply and batteries must be performed by, or under the direct supervision of service personnel knowledgeable of the required electrical and battery safety precautions.

If instructions in this manual conflict with local electrical codes, those instructions shall be superseded by the local code.

The following safety symbols will be found throughout this manual, carefully read all information and abide by the instructions:

DANGEROUS VOLTAGE This symbol indicates a dangerous voltage

exists in this area of the product.

GAS HAZARD This symbol indicates a gas hazard

exists in the area of vented batteries.

NO MATCHES OR OPEN FLAMES This symbol indicates a fire or explosive hazard

exists in the area of the product.

The following levels of warning will be used with the above symbols:

DANGER: You WILL be KILLED or SERIOUSLY INJURED if instructions are not followed closely.

WARNING: You CAN be KILLED or SERIOUSLY INJURED if instructions are not followed closely.

CAUTION: You CAN be INJURED or equipment can be DAMAGED if instructions are not followed closely.

Mechanical Safety

Keep hands and tools clear of fans. Fans are thermostatically controlled and will turn on automatically.

Power supplies can reach extreme temperatures under load.

Use caution around sheet metal components and sharp edges.

Electrical Safety

WARNING Hazardous voltages are present at the input of a power system. The DC output from rectifiers and batteries, though not dangerous in voltage, has a high short-circuit current capacity that may cause severe burns and electrical arcing.

Before working with any live battery or power system, the following precautions should be followed:

• Remove all metallic jewelry; e.g., watches, rings, eyeglasses, necklaces. • Safety glasses with side shields must be worn at all times. • Tools with insulated handles must be used.

Lethal voltages are present within a power system. Never assume that an electrical connection or conductor is not energized. Check the circuit with a voltmeter with respect to the grounded portion of the enclosure (both AC and DC) prior to any installation or removal procedure.

Do not work alone under hazardous conditions.

A licensed electrician is required to install permanently wired equipment. Input voltages can range up to 240Vac. Ensure that utility power is disabled before beginning installation or removal.

Ensure no liquids or wet clothes contact internal components.

Hazardous electrically live parts inside this unit are energized from batteries even when the AC input power is disconnected.

Battery Safety

Servicing and connection of batteries shall be performed by, or under the direct supervision of, personnel knowledgeable of batteries and the required safety precautions.

Always wear eye protection, rubber gloves, and a protective vest when working near batteries. Remove all metallic objects from hands and neck.

Use tools with insulated handles; do not rest tools on top of batteries.

Batteries contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Battery post terminals and related accessories contain lead and lead compounds; wash hands after handling (California Proposition 65).

WARNING Follow battery manufacturer’s safety recommendations when working around battery systems.

WARNING Do not smoke or present an open flame when batteries (especially vented batteries) are on charge. Batteries vent hydrogen gas when on charge, which creates an explosion hazard.

Batteries are hazardous to the environment and should be disposed of safely at a recycling facility. Consult the battery manufacturer for recommended local authorized recyclers.

TABLE OF CONTENTS

SECTION PAGE

1 INTRODUCTION ............................................................................................................................................................. 1 1.1 Scope of the Manual ..................................................................................................................................... 1 1.2 Product Overview.......................................................................................................................................... 1

2 FEATURES ................................................................................................................................................................... 2 2.1 Battery Compartment .................................................................................................................................... 2 2.2 Heating, Ventilating, and Air Conditioning (HVAC)....................................................................................... 2 2.3 Security ......................................................................................................................................................... 2

3 TRANSPORTATION AND STORAGE ................................................................................................................................. 3

4 ENCLOSURE INSTALLATION .......................................................................................................................................... 5 4.1 Site Considerations ....................................................................................................................................... 5 4.2 Enclosure Preparation................................................................................................................................... 5 4.3 Lifting Preparation ......................................................................................................................................... 5 4.4 Enclosure Mounting ...................................................................................................................................... 6 4.5 Enclosure to Enclosure Interface .................................................................................................................. 6

5 GROUNDING, WIRING AND CONNECTIONS...................................................................................................................... 7 5.1 Tools Required.............................................................................................................................................. 7 5.2 Grounding ..................................................................................................................................................... 8 5.3 AC Input Power ............................................................................................................................................. 9 5.4 Alarm Connections........................................................................................................................................ 9 5.5 Battery Temperature Sensor Cables ............................................................................................................ 9

6 BATTERY INSTALLATION ............................................................................................................................................... 9 6.1 Preparation/Mounting.................................................................................................................................. 10 6.2 Installation of Batteries in Argus Tempest Power Systems ........................................................................ 10

7 HVAC SETTING DEFAULTS/CHANGES ........................................................................................................................ 12 7.1 Air Conditioner ............................................................................................................................................ 16 7.2 Enclosure Heater ........................................................................................................................................ 16 7.3 Temperature Alarms ................................................................................................................................... 16

8 TEST AND COMMISSIONING (OVERVIEW)...................................................................................................................... 13 8.1 System ........................................................................................................................................................ 13 8.2 Battery......................................................................................................................................................... 13 8.3 Documentation ............................................................................................................................................ 13

9 MAINTENANCE ........................................................................................................................................................... 14 9.1 Battery/Customer Equipment Compartment Air Conditioner and Filter...................................................... 14 9.2 Batteries ...................................................................................................................................................... 15

10 ARGUS CONVENTIONS................................................................................................................................................ 16 10.1 Numbering System...................................................................................................................................... 17 10.2 Acronyms and Definitions ........................................................................................................................... 17

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Argus Technologies Ltd. 030-780-C0 Rev P/A WC Printed in Canada. © 2005 Argus Technologies Ltd. ARGUS and CORDEX are trademarks of Argus Technologies Ltd. All Rights Reserved. Page 1 of 17

1 Introduction

1.1 Scope of the Manual

This instruction manual explains the features, installation, startup and maintenance of Argus Technologies’ Tempest Te20b Outdoor Battery Enclosure.

NOTE: Images contained in this document are for illustrative purposes only and may not exactly match your installation.

System specifications may be found in Argus document #030-780-B1.

1.2 Product Overview

The Te20b Outdoor Battery Enclosure is designed for utilization with Argus power enclosures (Te20 or Te21) or other equipment battery backup applications. It can also be installed as a stand-alone battery enclosure.

The system components are differentiated by list options (e.g., L0, L4, L105, etc.) for all options; which are configured in a complete package. Some components retain standard part numbers as they may or may not be installed in the base system and can be added later.

The “basic unit” system is designated as List 0 of the Argus part number 030-780-20. This provides a starting point for constructing an outdoor battery enclosure with up to five shelves of batteries (–48Vdc or +24Vdc system voltage).

System includes:

• Zone 4 (seismic) enclosure design • 5 battery shelves for various VRLA battery options • AC junction box for HVAC equipment • Mates with Argus outdoor power enclosures (Te20 or Te21) • Front access, side-to-side inter-bay mating • Alarm interface

Figure 1–Tempest Te20b Outdoor Battery Enclosure


2 Features

2.1 Battery Compartment

The air-conditioned battery enclosure is equipped with five battery shelves, battery string disconnects, alarm wiring and AC load termination for the air conditioner.

Figure 2–Illustrations of battery compartment

Battery shelves with slotted mounting holes for front to back adjustment Individual battery strings are fused

Alarm wiring terminal block (not visible)

2.1.1 Adjustable Battery Shelves

Battery shelves are adjustable to accommodate different battery manufacturers as shown in the following table:

Battery Manufacturer/Number Height (in.) Width (in.) Length (in.) Weight (lb.) GNB M12V155FT 11.15 4.9 22 119

Alpha SpaCell SMU-F 155 11.1 4.9 21.9 119

Alpha SpaCell SMU-F 170 12.2 4.9 21.9 129.8

East Penn 12AVR-150ET 11.75 4.9 22 115

C&D TEL12-150 12.53 4.94 21.95 131

Enersys 12V155FS 11.1 4.9 22.1 125.6

Table A–Battery manufacturers

2.2 Heating, Ventilating, and Air Conditioning (HVAC)

A 5000 BTU air conditioner, mounted on the front door of the enclosure, provides battery/customer equipment cooling. Refer to the air conditioner manual (supplied with the unit) for operation and maintenance details.

2.3 Security

The front door may be padlocked. The rear access panels are bolt-on and can be removed for installation if necessary.


Figure 3–Miscellaneous enclosure features

Termination bus

High/low temperature alarms

Air conditioning intake/exhaust

Alarm interface connections

Three-point door latching system

Shelves are adjustable for different sized batteries

Ground bar and strap

Wind latch


3 Transportation and Storage

3.1.1 Packaging

The enclosure and components are shipped on individual pallets and shrink wrapped. The pallet is approximately 0.15m H x 1.22m W x 1.52m D (6” H x 48” W x 60” D) and the overall height including pallet and enclosure is approximately 2.3m (91”). The enclosures and components cannot be stacked.

Batteries are not installed; they will be shipped on a separate pallet and packaged per the manufacturers guidelines.

NOTE: Packaging assemblies and methods are tested to International Safe Transit Association standards.

3.1.2 Storage

The weight of the enclosure is listed in the specifications. The equipment pallet can be moved using a forklift.

Do not hoist/lift enclosure with batteries installed.

The warehouse facility may have to be certified for handling batteries (shipped on a separate pallet).

3.1.3 Site Considerations (see Section 4)

It is assumed that the site will be ready for enclosure installation upon arrival. Two able-bodied persons will be required at the site to lift and place the enclosure and components.

3.1.4 Inspection

Prior to unpacking the equipment, perform a visual inspection and note any damage. Unpack the equipment and inspect the exterior for damage. If any damage is observed contact the carrier immediately.

Continue the inspection for any internal damage. In the unlikely event of internal damage, please inform the carrier and contact Argus Technologies for advice on the consequence of any damage.

Verify that you have all the necessary parts per your order for proper assembly.

Call Argus Technologies if you have any questions before you proceed: 1 (888) 462-7487


4 Enclosure Installation

4.1 Site Considerations

The information in this section is intended as a guideline only; there may be site-specific requirements and other factors that will require individual attention, such as jurisdictional codes and construction covenants.

4.1.1 Site Selection

The supporting structure must be designed to support a fully configured enclosure. This will require a concrete slab and any existing structures to be properly reinforced to support the floor loading. In addition, the mounting site must be designed and installed in accordance with local building practices and codes.

Site consideration should include the following: • Areas that may receive hot air exhaust from neighboring buildings or structures should be avoided. • Any areas with architectural controls or environmental restrictions should be known. • Areas prone to flooding should be avoided. • A proper grounding system. See next section.

4.1.2 Enclosure Support

A supporting structure (slab, roof top, etc. with a minimum loading capacity of up to 600 lb./sq.ft.) is required to support a fully loaded enclosure (batteries, air conditioning, etc.).

4.2 Enclosure Preparation

Remove the protective covering from the enclosure.

NOTE: Inspect the packing slip to verify that all equipment is there.

If batteries are on a separate pallet, they should not be installed until after the enclosure has been secured. If the batteries are going to be placed within the enclosure, the inter-unit connectors must be installed.

Inspect moving parts, hardware, connectors, and installed equipment.

NOTE: In case of damage, report it according to procedure.

Remove and properly dispose of all packaging.

4.3 Lifting Preparation

CAUTION All local safety practices and guidelines must be followed while lifting the enclosure.

Do not lift enclosure with batteries installed.

All personnel involved with lifting and placing the enclosure should wear head and eye protection and gloves when required.


4.4 Enclosure Mounting

There are two sets of mounting holes in the base of the Te20b. The following figure shows the mounting hole layout with all the battery trays removed:

Figure 4–Mounting hole layout

Inside holes (4PL)

Outside holes (4PL)

4.4.1 Concrete Pad

The “outside” holes are visible and accessible without removing battery trays.

Cast-in-place or pre-cast concrete slabs can be used. Install isolation pad to prevent moisture ingress.

Place the enclosure on the concrete slab and secure with Hilti HSL heavy-duty expansion anchor bolts or approved equivalent. Secure the enclosure using the specific recommendations from the chosen fastener manufacturer, taking into account the embedment depth and clear edge distances in order for the securing device to achieve its full structural capacity. All alternates other than what is provided directly with the enclosure will need to be reviewed by a registered professional engineer qualified to practice within the area where the enclosure is being installed.

Alternate installation could be to use a chemical anchoring system such as Hilti HY150 for concrete or HY20 for masonry along with suitable threaded rods and inserts from the same manufacturer. Spacing and placement utilizing this method shall be performed as per the manufacturer’s recommendations.

4.4.2 Steel Platform

To access the “inside” holes it will be necessary to remove the bottom battery tray. See enclosed drawing for dimensions.

Install isolation pad to prevent dissimilar metal corrosion.

It is recommended that the mounting bolts be 1.27cm (1/2”) diameter A325 structural bolts in conjunction with a backing plate/clasp to grip the underside of the grating. Once the enclosure is in place, secure on the inside using appropriate washers and bolts.

4.5 Enclosure to Enclosure Interface

The battery enclosure to power enclosure (cable bridge) interface installation kit can be mounted on either the left or right side. This kit must be installed prior to installing the adjacent enclosure.

See enclosed drawings (Argus #037-112-08) for interface kit assembly.


5 Grounding, Wiring and Connections

This section is provided for qualified personnel to install and interconnect the power components within the Argus enclosure. Regarding battery installation, refer primarily to the manufacturer’s guidelines for more specific information.

5.1 Tools Required

Various insulated tools are essential for DC power system installation. Use this list as a guide:

• Battery lifting apparatus (as required) • Various crimping tools and dies, to match lugs used in installation • Digital voltmeter equipped with test leads • Cable cutters • Torque wrench: 1/4” drive, 0-150 in./lb. • Torque wrench: 3/8” drive, 0-100 ft./lb. • Insulating canvases as required (2’ x 2’, 1’ x 1’, 3’ x 3’, etc.) • Various insulated hand tools (see Figure 5) including:

-Combination wrenches -Ratchet and socket set -Various screwdrivers -Electricians knife -Fine tipped slot screwdrivers (“tweaker”)

• Battery safety spill kit (required for wet cells only) including: -Protective clothing -Face shields -Gloves -Baking soda -Eye wash equipment

• Cutters and wire strippers (#14 to #22AWG) [2.5 to 0.34mm2].

Figure 5–Example of an insulated tool kit


5.2 Grounding

DANGER An enclosure that is not properly grounded can present an electrical hazard.

A proper grounding system that meets or exceeds the specifications of the equipment must be designed and installed prior to or in conjunction with the construction of the mounting scenario. The ground system must be bonded to the enclosure to ensure a “Common” or “Single-Point” Ground; some examples are:

New builds – Buried ground ring with bare solid conductor to ground rods.

Rooftop – Connection to building steel, water pipes, etc.

Refer to local codes and practices from the local power company. Size to suit.

Only a licensed electrician should connect any AC power and grounding to the enclosure. A dedicated ground rod is required for the grounding the AC panel.

CAUTION Do not route AC and DC wiring in the same conduit.

5.2.1 Site Ground Wire Entry

Located at the bottom corners (front and rear) of the enclosure, there are entry/exit points (center punch marks) for making the external site ground wire connection.

Figure 6–Site ground wire entry

Chassis ground (4 PL)

Center punch marks (4 PL)

5.2.2 Master Ground Bus (MGB)

The master (main) ground bus is located at the bottom of the enclosure. Terminate to the MGB and to the external ground ring with either a compression or exothermic connection. Argus recommends a minimum 2/0.

Figure 7–Master ground bus

5.2.3 Enclosure Chassis Ground (Factory Installed)

The chassis ground is connected to the enclosure frame and equipment racks and is terminated to the MGB within the enclosure.


5.3 AC Input Power

Verify electrical codes prior to installation. Codes may vary and contain specific conduit and wire sizes for connection to the AC load center.

Connection to utility power must be approved by the local utility before installing the power supply.

5.4 Alarm Connections

Route alarm cable through the bridge interface to the adjacent enclosure as necessary. See enclosed schematic for alarm connection details.

NOTE: If necessary, configurations changes can be made at the alarm wiring terminal block.

5.5 Battery Temperature Sensor Cables

Battery temperature compensation cables are provided for installation when batteries are installed.

NOTE: If your power system (separate enclosure) is equipped with temperature sensor cables, they should be connected to battery strings in one enclosure only; usually the prime battery enclosure. This will avoid nuisance alarms.

5.6 Battery Cables

See enclosed drawings (Argus #037-112-08) for interface kit assembly:

• Install vertical bus bar insulating covers (if not present). • Install DC power interface cables between each enclosure’s bus bar termination points. • Install VRLA battery fuse and jumper kit for the specific batteries used.


6 Battery Installation

WARNING Follow battery manufacturer’s safety recommendations when working around battery systems and review the safety instructions provided in this manual.

6.1 Preparation/Mounting

The enclosure must be mounted (Section 4) before installation of the bottom tray of batteries may be completed.

Batteries should be located in a temperature-controlled environment; i.e., Tempest. The temperature should be regulated at approx. 25°C (77°F). Significantly lower temperatures reduce performance and higher temperatures decrease life expectancy.

Before assembly, clean cells (where applicable) as per the battery manufacturer's recommendations. First neutralize any acid with a baking soda and water solution. Then wipe the cells with clean water.

6.2 Installation of Batteries in Argus Tempest Power Systems

Use a corrosion-inhibiting agent such as NO-OX or NCP-2 on all battery terminal connections.

1. Check the battery block voltage (typically >12.6V). 2. Disconnect Anderson connectors. 3. Slide the battery blocks onto the battery trays starting at the bottom (four per tray).

NOTE: The enclosure must be mounted before installation of the bottom tray of batteries may be completed. 4. Ensure that the battery output cabling will reach the [+] and [–] terminals of the series battery string and that

the batteries are oriented correctly for easy installation of the inter-unit “series” connectors. 5. Remove any no-oxide “A” grease from battery terminals. 6. Burnish terminal posts with a non-metallic brush, polishing pad or 3M-type scotch pad. 7. Apply a light coating of no-oxide “A” grease to the terminal posts. 8. If lead plated inter-unit connectors are used, they should also be burnished and no-oxide “A” grease applied

as above. Install the inter-unit connectors. 9. Connect the batteries to the pre-installed cables. 10. Install in-line battery fuse on one battery terminal inter-unit connector. 11. Repeat the above installation procedure for each shelf and battery string. 12. After all battery connections are completed, torque per battery specifications; for example:

Description Recommended Torque Value GNB battery bolts 100 in-lbs

East Penn Deka battery bolts 45 in-lbs

Battery in-line fuse 75 in-lbs.

Table B–Sample torque specifications

13. Verify polarity and voltage at Anderson connectors. NOTE: See system startup procedure before connecting batteries online.

After assembly, batteries should be numbered and “as received” readings should be taken; such as, battery voltage and temperature. Refer to manufacturer's literature for guidelines. See following table for typical maintenance report.


Company: ________________________________________________ Date: ____________________ Address:____________________________________________________________________________ Battery location and/or number:__________________________________________________________ No. of cells: _______________ Type: __________________________ Date new: ________________ Date installed: _____________ Float voltage: ____________________ Ambient temp.: ____________

Battery Readings

Battery # Serial # Voltage Specific Gravity

Ohms Mhos Observations

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

Remarks and recommendations:_________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________

Readings taken by: _________________________________________

Table C–Typical VRLA battery maintenance report


7 System Startup

After completing the enclosure installation and power system wiring, perform the following startup and test procedure to ensure proper operation:

7.1 Check Battery Polarity and Connect

• Energize DC feed to battery enclosure. • Connect each battery string online as required. • Install remaining power modules. • In the adjustments menu of the system controller, set float and equalize voltage to the levels specified by the

battery manufacturer. • Energize air conditioning unit.

7.2 Recommended Temperature Compensation Settings

If equipped, enable the temperature compensation (temp comp) feature (Batteries menu in Argus system controller) and program the settings for slope and breakpoints (upper and lower) with respect to the specific batteries used as shown in the following tables:

Description Alphacell SMU-F GNB Marathon FT DEKA Unigy 1 All except for 12AVR-100ET

Float V @ 25°C 27.12V 27.24V 27V

TC Upper Limit 60°C @ 26.04V 36°C @ 26.5V 35°C @ 26.76V

TC Lower Limit 13°C @ 27.5V 21°C @ 27.5V 24°C @ 27.02V

TC Slope mV/cell/C 2.5mV 5.5mV 2mV

Table D–Temp comp settings for 24V system (27.5V max.)

Description Alphacell SMU-F GNB Marathon FT DEKA Unigy 1 All except for 12AVR-100ET

Float V @ 25°C 54.24V 54.48V 54V

TC Upper Limit 60°C @ 52.08V 36°C @ 53V 35°C @ 53.52V

TC Lower Limit 13°C @ 55V 21°C @ 55V 24°C @ 54.04V

TC Slope mV/cell/C 2.5mV 5.5mV 2mV

Table E–Temp comp settings for 48V system (55V max.)


8 Test and Commissioning (Overview)

8.1 System

All Argus power system components undergo thorough factory testing. All levels/alarms are set to predetermined values as detailed in their individual component manuals except where custom levels are specified. Good installation practice is to check the operation of all features and alarms and to set the power system levels in accordance with the specific requirements of your system.

NOTE: The individual system component manuals detail the methodology for testing and calibration of all components.

8.1.1 Environmental/Intrusion

Check operation of all enclosure features; such as air conditioning unit, high/low temperature alarms and intrusion alarm.

8.2 Battery

After installation of batteries it is usually necessary to “initial charge” the batteries to ensure proper operation and to eliminate plate sulfation. Follow guidelines supplied with the battery and record initial charge readings; i.e. specific gravity, cell voltage, charge current and temperature.

NOTE: Battery warranty may be void if batteries are not initially charged following the manufacture's guidelines – with proper records maintained.

Some VRLA batteries do not require initial charging if placed on charge within 3-6 months of manufacture, check with the manufacturer.

After the equalization period battery voltage should be reduced to the recommended float level.

Once the batteries have been initial charged it is suggested to perform a short duration high rate discharge test on the batteries to verify the connections on the batteries and also to verify that there are no open or failed cells. Cell voltages should be monitored during this process:

• Discharge for 15 minutes at the C/8 rate. • Record cell voltages every 5 minutes. • Check for overheating connections.

8.3 Documentation

Complete all necessary documentation; i.e., battery reports (Table B), DC wiring lists, AC distribution tables, floor plans, etc. Tag wires, fill out identification strips, and identify circuit breakers.


9 Maintenance

Although very little maintenance is required with Argus systems, routine checks and adjustments are recommended to ensure optimum system performance. Qualified service personnel should do repairs.

The following table lists a few maintenance procedures for this system. These procedures should be performed at least once a year.

WARNING: HIGH VOLTAGE AND SHOCK HAZARD.

Use extreme care when working inside the enclosure/shelf while the system is energized. Do not make contact with live components or parts.

Circuit cards, including RAM chips, can be damaged by static electricity. Always wear a grounded wrist strap when handling or installing circuit cards.

Procedure Date Completed Clean ventilation openings

Inspect all system connections (re-torque as necessary)

Verify alarm/control settings

Verify alarm relay operation

Table F–Sample maintenance log

9.1 Battery/Customer Equipment Compartment Air Conditioner and Filter

Figure 8–Air conditioner

Control panel/display cover plate

Air conditioner filter and holder

9.1.1 Air Conditioner Settings

The air conditioner is programmed with the factory default settings. Refer to the air conditioner manual (supplied with the unit) for operation and maintenance details.

To access the controller for adjustments, remove the screws from the control panel cover plate (shown above).


9.1.2 Air Conditioner Filter

Air conditioners fail due to lack of maintenance, specifically dirty filters. Initially this filter should be checked frequently until a proper maintenance schedule is developed.

IMPORTANT It is recommended that filter maintenance be promptly scheduled, to eliminate failure possibilities.

To access the filter for cleaning (every 2 to 6 months), remove the screws from the filter holder on the side of the air conditioner (shown above).

9.1.3 High Temperature Alarms and Air Conditioner Failures

The air conditioner is factory programmed however not every unit is checked for continual operation. If the air conditioner is failing, refer to the air conditioner manual and check settings.

If the air conditioner is working and a "Hi-Temp" alarm is reported, check that the enclosure's Hi-Temp alarm thermostat (in the battery compartment) is set to 35°C (95°F).

9.2 Batteries

It is recommended that checks be made every six months for battery voltage, conductance, temperature, impedance, connections, etc.

See battery manual for general maintenance information.


10 HVAC Setting Defaults/Changes

10.1 Air Conditioner

Setting Default Adjust To

Cooling System ON Temperature 80°F [26.6°C] NO CHANGE

Heating System ON Temperature 50°F [10°C] NO CHANGE

High Enclosure Temperature Alarm 100°F [37.8°C] 113°F [45°C]

Low Enclosure Temperature Alarm 40°F [4.4°C] 34°F [1.1°C]

Audible and Visual Alarm ON OFF

Digital Temperature Display Units (C or F) F NO CHANGE

Filter Maintenance Alarm 30 Days 0 Days

High Condensor Temperature Alarm 170°F [76.5°C] NO CHANGE

Table G–Air conditioner settings

10.2 Enclosure Heater

Setting Default Adjust To

Enclosure Thermostat Set Point 18.3°C (65°F) NO CHANGE

Table H–Enclosure Heater setting

10.3 Temperature Alarms

Battery Compartment Thermostat Default Adjust To

High Temperature Alarm (Blue) N/A 35°C (95°F)

Low Temperature Alarm (Red) N/A -15°C (5°F)

Table I–Temperature alarms settings


11 Argus Conventions

11.1 Numbering System

Argus Technologies uses an eight-digit drawing number system, which is broken into three blocks. The first three digits describe the category of the product; e.g., rectifier or fuse panel. The next three digits indicate the sequence in which the product number was allocated in a particular category. The last two digits indicate the type of drawing, for example:

“-06” Outline Drawing “-08” Customer Connections “-20” Main Assembly

Argus uses an eight-digit part numbering system for all components and sub assemblies. Each part is covered by its own unique number. Due to the quantity, categories will not be listed within this manual.

11.2 Acronyms and Definitions

AC Alternating current AWG American Wire Gauge BTS Base transceiver station BTU British thermal unit CSA Canadian Standards Association CX Cordex™ series; e.g., CXC for Cordex System Controller DC Direct current GFCI Ground fault circuit interrupter HVAC Heating, ventilating, and air conditioning LED Light emitting diode LVD Low voltage disconnect MGB Master ground bus MOV Metal oxide varistor NEMA National Electrical Manufacturers AssociationRAM Random access memory RU Rack unit (1.75”) UL Underwriters Laboratories VRLA Valve regulated lead acid

http://www.nema.org/

Technical SupportTechnical support staff are available for answering general questions related to installation, operation and maintenance of Argus products. In Canada and the USA, call Argus toll free 7:30 am to 5:00 pm Pacific Standard Time at:

+1-888-GO-ARGUS (+1-888-462-7487)

For emergencies, call +1-888-GO-ARGUS 24 hours a day, seven days a week.Customers outside Canada and the USA, call +1-604-436-5547 for technical support.

TrainingArgus offers various levels of product and technical training. These workshops provide a mix of theory and hands on application for qualified customers. Please consult your sales representative for course schedules, locations and costs, or visit our website at www.argusdcpower.com.

Factory Repair and ServicingAll service, beyond initial adjustments, should be carried out by qualified factory service personnel. For these procedures, please contact Argus Technologies at the locations listed to the right.

Product ReturnsBefore returning any product for service, please obtain a Return Material Authorization (RMA) number from an Argus factory service representative. The representative will require the model and serial number, as well as a brief description of the problem prior to issuing the RMA number. All material must be pre-authorized before being returned.See document 048-507-10 “Warranty and Repair Information” for more details.

Moving and StorageUnits must be suitably packed in the original shipping container (or equivalent) prior to re-shipping. The box should be completely enclosed and constructed of wood or double-wall, corrugated cardboard. At least 3” of foam or shock absorbing packing material must surround the unit.

FACTORY SERVICE INFORMATION

048-527-10-I1 Rev H (2005/02)

Canada and USA toll free 24 hour emergency technical support: +1-888-GO-ARGUS (462-7487) Outside North America: +1-604-436-5547

Factory Service CentersCanada and InternationalArgus Technologies Ltd.5700 Sidley Street Burnaby, BC, V5J 5E5 Canada Tel: +1-604-436-5900Fax: +1-604-436-1233Email: [email protected]

USAArgus Technologies Inc.ATTN: RMA Returns3116 Mercer AvenueBellingham, WA, 98225 USA Tel: +1-604-436-5900Fax: +1-604-436-1233Email: [email protected]

South AmericaArgus Technologies ArgentinaSanto Tome 2573, Capital FederalBuenos Aires, 1416 ArgentinaTel: +54-11-4504-4698Cell: +54-9-11-4993-9996E-pager: [email protected]

Central AmericaArgus FirstAnatole France No. 17 Col. PolancoMexico City, 11560 Mexico Tel: +52-55-5280-6990Fax: +52-55-5280-6585 EuropeAlpha Technologies Europe Ltd.Cartel Business EstateEdinburgh WayHarlow, Essex, CM20 2DU UK Tel: +44-1279-422110Fax: +44-1279-423355

Asia-PacificPCM Electronics (Dong Guan) Co., Ltd.ZhenAn Hi-Tech Industrial Park ZhenAn Road, ChangAn TownDongGuan City, GuangDong, 523875 China Tel: +86-769-533-2600Fax: +86-769-532-6603

Authorized Service CenterCanadaCompower Systems Limited118 Tiffield Road Toronto, ON, M1V 5N2 Canada Tel: +1-416-293-3088Fax: +1-416-293-0671

Australia/New ZealandAlpha Power Systems Pty LtdUnit 15, 30 Heathcote Road Moorebank, NSW, 2170 Australia Tel: +61-02-9602-8331Fax: +61-02-9602-9180

AustraliaCPS National8/376 Newbridge RdMoorebank, NSW, 2170 Australia Tel: +61-02-9822-8977Fax: +61-02-9822-8077

1

1

2

2

3

3

4

4

5

5

6

6

D D

C C

B B

A A

1

M.E.M.E.

M.E.

M.E.

3

+24V OR -48V,

030-780-05 P/C

2006-Aug-0410:08:22 AM

S:\P146 - Te20b (Cingular)\Schematics\03078005PC_SHEET1_Te20b.SCHDOC

Title

SIZE DWG NO.

Date:File:

Rev

Sheet of

Time:

C

DESIGN

DRAWNCHECKED

APPROVED

BATTERY POWER SYSTEM ENCLOSURETEMPEST, Te20b

THESE DESIGNS AND SPECIFICATIONS ARE THE PROPERTY OFARGUS TECHNOLOGIES AND SHALL NOT BE COPIED OR USEDFOR MANUFACTURING WITHOUT ITS WRITTEN CONSENT.

MATERIAL

TYPE

FINISH

TOLERANCES SCALE

ISSUEDATE

2005/08

2005/082005/08

2005/08

REVISIONLTR DESCRIPTION DATE APPD

S5

( - ) GND BUS BAR

BATTERY STRING #10

BATTERY STRING #9

BATTERY STRING #8

BATTERY STRING #7

BATTERY STRING #6

BATTERY STRING #5

BATTERY STRING #4

BATTERY STRING #3

BATTERY STRING #2

BATTERY STRING #1

#2 A

WG

- B

LK F

LEX

#2 A

WG

- B

LK F

LEX

#2 A

WG

- B

LK F

LEX

#2 A

WG

- B

LK F

LEX

#2 A

WG

- B

LK F

LEX

#2 A

WG

- B

LK F

LEX

#2 A

WG

- B

LK F

LEX

#2 A

WG

- B

LK F

LEX

#2 A

WG

- B

LK F

LEX

BATTERY STRING QUICK DISCONNECTS

SYSTEM DC DISTRIBUTION BUSBAR INTERFACE WIRING & VRLA BATTERY STRING CABLING (+24V SYSTEM):

++

++

++

++

++

++

++

++

++

++

(ANDERSON STYLE CONNECTOR)

#2 AWG - BLK FLEX

#2 A

WG

- B

LK F

LEX

#2 A

WG

- B

LK F

LEX

#2 A

WG

- B

LK F

LEX

#2 A

WG

- B

LK F

LEX

#2 A

WG

- B

LK F

LEX

#2 A

WG

- B

LK F

LEX

#2 A

WG

- B

LK F

LEX

#2 A

WG

- B

LK F

LEX

#2 A

WG

- B

LK F

LEX

#2 A

WG

- B

LK F

LEX

( + ) HOT BUS BAR

#2 AWG - BLK FLEX

#2 AWG - BLK FLEX

#2 AWG - BLK FLEX

#2 AWG - BLK FLEX

#2 AWG - BLK FLEX

#2 AWG - BLK FLEX

#2 AWG - BLK FLEX

#2 AWG - BLK FLEX

#2 AWG - BLK FLEX

#2 AWG - BLK FLEX

#2 AWG - BLK FLEX

#2 AWG - BLK FLEX

#2 AWG - BLK FLEX

#2 AWG - BLK FLEX

#2 AWG - BLK FLEX

#2 AWG - BLK FLEX

#2 AWG - BLK FLEX

#2 AWG - BLK FLEX

#2 AWG - BLK FLEX

_

_

_

_

_

_

_

_

_

_

_

_

_

_

_

_

_

_

_

_

(-) NEG

(-) NEG

(-) NEG

(-) NEG

(+) POS

(+) POS

(+) POS

(+) POS

OUTPUT DISTRIBUTION BUS BAR

TO Te21 OUTDOOR POWERSYSTEM ENCLOSURE DC

(DC CABLE INTERFACE KIT -

CUSTOMER INSTALLED)

#4/0 AWG - BLK FLEX

#4/0 AWG - BLK FLEX

#4/0 AWG - BLK FLEX

#4/0 AWG - BLK FLEX

#4/0 AWG - BLK FLEX

#4/0 AWG - BLK FLEX

#4/0 AWG - BLK FLEX

#4/0 AWG - BLK FLEX

20 22 24 26 28 30 32 34 36 38 39 37 35 33 31 29 27 25 23 21

38

36

34

32

30

28

26

24

22

20

39

37

35

33

31

29

27

25

23

21

F10

150A

F9

150A

F8

150A

F7

150A

F6

150A

F4

150A

F3

150A

F2

150A

F1

150A

F5

150A

P/C ADDED PAGE 2 (-48V CONFIGURATION) 2006/07

(LIST 15)

P/N 037-112-20

DC POWER INTERFACECABLE SET - P/N 877-447-20

1

1

2

2

3

3

4

4

5

5

6

6

D D

C C

B B

A A

2

M.E.M.E.

M.E.

M.E.

3

+24V OR -48V,

030-780-05 P/C

2006-Aug-0410:12:17 AM

S:\P146 - Te20b (Cingular)\Schematics\03078005PC_SHEET2_Te20b.SCHDOC

Title

SIZE DWG NO.

Date:File:

Rev

Sheet of

Time:

C

DESIGN

DRAWNCHECKED

APPROVED

BATTERY POWER SYSTEM ENCLOSURETEMPEST, Te20b


MATERIAL

TYPE

FINISH

TOLERANCES SCALE

ISSUEDATE

2005/08

2005/082005/08

2005/08


S5

( - ) HOT BUS BAR#2

AW

G -

BLK

FLE

X

#2 A

WG

- B

LK F

LEX

#2 A

WG

- B

LK F

LEX

#2 A

WG

- B

LK F

LEX

#2 A

WG

- B

LK F

LEX

BATTERY STRING QUICK DISCONNECTS

SYSTEM DC DISTRIBUTION BUSBAR INTERFACE WIRING & VRLA BATTERY STRING CABLING (-48V SYSTEM):

++

++

++

++

++

(ANDERSON STYLE CONNECTOR)

#2 A

WG

- B

LK F

LEX

#2 A

WG

- B

LK F

LEX

#2 A

WG

- B

LK F

LEX

#2 A

WG

- B

LK F

LEX

#2 A

WG

- B

LK F

LEX

( + ) GND BUS BAR

#2 AWG - BLK FLEX

#2 AWG - BLK FLEX

#2 AWG - BLK FLEX

#2 AWG - BLK FLEX

#2 AWG - BLK FLEX

#2 AWG - BLK FLEX

#2 AWG - BLK FLEX

#2 AWG - BLK FLEX

#2 AWG - BLK FLEX

#2 AWG - BLK FLEX

_

_

_

_

_

_

_

_

_

_

(-) NEG

(-) NEG

(-) NEG

(-) NEG

(+) POS

(+) POS

(+) POS

(+) POS

OUTPUT DISTRIBUTION BUS BAR

TO Te21 OUTDOOR POWERSYSTEM ENCLOSURE DC

(DC CABLE INTERFACE KIT -P/N 037-112-20

#4/0 AWG - BLK FLEX

#4/0 AWG - BLK FLEX

#4/0 AWG - BLK FLEX

#4/0 AWG - BLK FLEX

#4/0 AWG - BLK FLEX

#4/0 AWG - BLK FLEX

#4/0 AWG - BLK FLEX

#4/0 AWG - BLK FLEX

20 22 24 26 28 29 27 25 23 21

28

26

24

22

20

29

27

25

23

21

F4

150A

F3

150A

F2

150A

F1

150A

F5

150A

BATTERY STRING #5

BATTERY STRING #4

BATTERY STRING #3

BATTERY STRING #2

BATTERY STRING #1

++

++

++

++

++

_

_

_

_

_

_

_

_

_

_

(LIST 16)

CUSTOMER INSTALLED)

DC POWER INTERFACECABLE SET - P/N 877-447-20

1

1

2

2

3

3

4

4

5

5

6

6

D D

C C

B B

A A

3

M.E.M.E.M.E.

M.E.

3

+24V OR -48V,

030-780-05 P/C

2006-Aug-0410:09:40 AM

03078005PC_SHEET3_Te20b.SCHDOC

Title

SIZE DWG NO.

Date:File:

Rev

Sheet of

Time:

B

DESIGNDRAWNCHECKEDAPPROVED

BATTERY POWER SYSTEM ENCL.TEMPEST, Te20b


MATERIAL

TYPE

FINISHTOLERANCES

SCALE

ISSUEDATE

2005/082005/082005/082005/08


S5

5000 BTU/Hr AIR CONDITIONER

LINE

NEU

GND

AC POWER INPUT

16/3 FLEXIBLE CORD

BLK

WHT

GRN

120V SINGLE PHASE AC INPUT POWER FEED

GRN - #14 AWG

SUPPLY AIR

RETURN AIR

DOOR AIR CONDITIONER AC INPUT POWER & ALARM OUTPUT WIRING:

LINE

NEU

GND

BLK

WHT

GRN

WIRE NUTS

A 15 AMP, 1 POLE FEEDER CIRCUIT BREAKERINSTALLED AHEAD OF THIS AIR CONDITIONER

1 21 2

LOW TEMPERATUREHIGH TEMPERATUREALARM THERMOSTAT ALARM THERMOSTAT

REDBLU

SW2 SW1

FRONT DOOR

ALARM SWITCH

REAR PANEL

ALARM SWITCH

(OPEN)(COM)(OPEN)(COM)

ALARM WIRING TERMINAL BLOCK

TB1

RED - #22 AWG

BLK - #22 AWG

ENCLOSURE TEMPERATURE & INTRUSION ALARM WIRING:

30 C 70 C

50 C 15 C

- 5 C 35 C

1

2

3

4

5

6

3 4 1 2

6 7 7 5

RED - #22 AWG

BLK - #22 AWG

YEL - #22 AWG

GRN - #22 AWG

RED - #22 AWG

BLK - #22 AWG

COM

N.C.

(STATUS ALARM)EXT. OUTPUT LEAD

GND

GND TO ENCLOSURE CHASSIS/FRAME

TO EQUIPMENT RACK

GRN - #6 AWG FLEX

GRN - #6 AWG FLEX

DEFAULT SETTINGS:HIGH TEMP = 45 DEG C (or 113 DEG F)LOW TEMP = -15 DEG C (or 5 DEG F)

GND (CUSTOMER CONNECTION)TO EXTERNAL SITE GROUND

BONDINGSCREW

AIR CONDITIONER HAS

FACTORY DEFAULT

27 DEG C (or 80 DEG F).

NOTE:

A "COOLING ON"

6 6

RED - #22 AWG

BLK - #22 AWG

RED - #22 AWG

BLK - #22 AWG

(CUSTOMER SUPPLIED CONNECTION)

ENCLOSURE GROUND BAR TERMINATIONS:

IS RECOMMENDED.

RED - #22 AWG

BLK - #22 AWG

YEL - #22 AWG

GRN - #22 AWG

ORG

ORG

YEL

'UTILITY BOX'

INTRUSION INTRUSION

RED - #22 AWG

BLK - #22 AWG

120VAC, 60 Hz

SETPOINT OF

11

12

11

12

N.O.WHT - #22 AWG

WHT - #22 AWG

WHT - #22 AWG

BLK - #22 AWG

RED - #22 AWG

WH

T - #

22 A

WG

BLK

- #2

2 A

WG

RE

D -

#22

AW

G

8

9

10

#1

#2

#3

#4

#5

#6

#7

#8

#9

#10

#11

#12

NOTE:

'ENCLOSURE LOW TEMP' ALARM (N.C.)

'ENCLOSURE LOW TEMP' ALARM (COM)

'ENCLOSURE HIGH TEMP' ALARM (N.O.)

'ENCLOSURE HIGH TEMP' ALARM (COM)

'ENCL. DOOR INTRUSION' ALARM (N.C.)

'ENCL. DOOR INTRUSION' ALARM (COM)

'AIR CONDITIONER STATUS' ALARM (N.C.)

'AIR CONDITIONER STATUS' ALARM (COM)

'AIR CONDITIONER STATUS' ALARM (N.O.)

NOT USED

NOT USED

NOT USED

#1

#2

#3

#4

#5

#6

#7

#8

#9

#10

#11

#12

SIGNAL DESCRIPTIONTB POS

ORG - #24 AWG

RED - #22 AWG

BLK - #22 AWG

ORG/WHT - #24 AWG

BLU - #24 AWG

BLU/WHT - #24 AWG

GRN - #24 AWG

GRN/WHT - #24 AWG

BRN - #24 AWG

BRN/WHT - #24 AWG

'PART OF ALARM INTERFACE CABLE SET (P/N 877-442-20)'

CABLE 'D'

CABLE 'E'

NOT USED

NOT USED

NOT USED

NOT USED

TABLE 1 - ENCLOSURE OUTPUT ALARMS

CABLE 'B'

CABLE 'C'

CABLE 'A'

* REFER TO TABLE 1 FOR ALARMS

TO Te21 POWER SYSTEM

'66' PUNCH-DOWN BLOCKENCLOSURE ALARM WIRING

(CUSTOMER CONN.)

TO Te21 POWER SYSTEMREAR PANEL INTRUSIONALARM SWITCH

Te20b ALARM INTERFACE CABLE

DOOR INTRUSION ALARM CABLE

'PART OF ALARM INTERFACE CABLE SET (P/N 877-442-20)'

1

2

3

4

5

6

8

9

10

NOT USED

F M

P10

J10

(CUSTOMER CONN.)

QUICK CONNECTS

25.9 658

6.3 159

TOP VIEW(DOOR OPEN)

5.6 143

19.5 496

762

48.3

28.5

1228

84.3 2142

724

30.0

FRONT VIEW

(DOOR OPEN)FRONT VIEW

TOP VIEW

ISOMETRIC VIEW

762

24.0

22.2

611

26.8 679

565

30.0

SIDE VIEW

2005/09

N.T.S.

SIZE DWG NO.TYPE

B

SHEET

TITLE

ISSUEDATE OF

TOLERANCES

SCALE

APPROVED

CHECKED

DRAWN

DESIGN MATERIAL

FINISH

FOR MANUFACTURING WITHOUT ITS WRITTEN CONSENT.ARGUS TECHNOLOGIES AND SHALL NOT BE COPIED OR USEDTHESE DESIGNS AND SPECIFICATIONS ARE THE PROPERTY OF

REVISIONS

LTR DESCRIPTION APPDDATE

2005/09

DIMENSIONS ARE IN INCHES WITH METRIC (mm) IN BRACKETS: INCHES [mm]P/A

0.01"X.XXX 0.02"X.XX

REV

X.X

0.25mm

0.04"

[X.XX]

030-780-06

OUTLINETe20b BATTERY ENCLOSURE

Doc. 070-024-83

1 2

H.B.

J.U.

2005/09

2005/09

D2

c 2005 ARGUS TECHNOLOGIESO [X] 1mm[X.X] 0.5mm

PER P.O. and

REV BY

1/4" [6.4mm]

SIZE DWG NO.TYPE

B

SHEET

TITLE

ISSUEDATE OF

SCALE


REVISIONS


REV

030-780-06

OUTLINETe20b BATTERY ENCLOSURE

2 2

D2

c 2005 ARGUS TECHNOLOGIESO

P/ADIMENSIONS ARE IN INCHES WITH METRIC (mm) IN BRACKETS: INCHES [mm]

N.T.S.

REV BY

4.9 123

51620.3

57722.7

55922.0

62024.4712.8

1024.0

HOLE OPENING

ENCLOSURE OUTLINE76230.0

ENCLOSURE OUTLINE76230.0

ALL CORNERS

ALL CORNERSHOLE OPENING

0.75[19.1]

4 PLACES

4 PLACES

0.75[19.1]

3.7 93

PLATFORM MOUNTING:

INSTALL APPROPRIATEMOUNTING HARDWARE

DRILL AND INSTALLCONCRETE ANCHOR BOLTS (4 PLACES)

USE HILTI HSLB-M12/25(ARGUS P/N 633-066-10)

OR EQUIVALENT

FRONT

BOTTOM MOUNTING HOLE PATTERN

ARGUS Te21POWERENCLOSURE

ARGUS Te20bBATTERYENCLOSURE

DETAIL(SCALE 1 : 50)

CONCRETE PAD MOUNTING:

2005/09

N.T.S.

SIZE DWG NO.TYPE

B

SHEET

TITLE

ISSUEDATE OF

TOLERANCES

SCALE

APPROVED

CHECKED

DRAWN

DESIGN MATERIAL

FINISH


REVISIONS

LTR DESCRIPTION APPD

2005/09

DIMENSIONS ARE IN INCHES WITH METRIC (mm) IN BRACKETS: INCHES [mm]P/A

O

0.01"X.XXX 0.02"X.XX

CUSTOMER CONNECTION

DATE

REV

X.X

0.04"

0.25mm

030-780-08

[X.XX]

Te20b BATTERY ENCLOSURE

Doc. 070-024-83

1 1

H.B.

J.U.

2005/09

2005/09

D2

c 2005 ARGUS TECHNOLOGIES

[X] 1mm[X.X] 0.5mm

PER P.O. and

REV BY

BATTERY CABLETERMINATION BUS BARS (CUSTOMER INTERFACE)

DC POWER CABLE INTERFACE PORT(BLANKING COVER PLATES SHOWN)

FRONT VIEWFRONT VIEW

(DOOR OPEN) RIGHT SIDE VIEW LEFT SIDE VIEW

AND TERMINATION ROUTINGDC POWER INTERFACE CABLE

1

Te21

(+)

To

BATTERY ENCLOSURETe20b

TO PREVENT WATER ENTRY INTO ENCLOSURE

ToTe21

Te21POWER ENCLOSURE

REMOVE LIFTING BRACKETSAND INSERT BOLTS FROMINSIDE OR SILICONE PEM NUT OPENINGS FROM INSIDE,

-

RIGHT FRONT ISOMETRIC VIEW

DC POWER INTERFACE CABLE AND TERMINATION ROUTING

( - )

BATTERY ENCLOSURETe20b

(+)

Te21POWER ENCLOSURE

LEFT FRONT ISOMETRIC VIEW

18, 20 AND 22VED

CUSTOMER CONNECTION

A AFFECTED ITEMS 4, 9, 15, 16 06/01

2005/09

NTS

SIZE DWG NO.TYPE

B

SHEET

TITLE

ISSUEDATE

OF

TOLERANCES

SCALE

APPROVED

CHECKED

DRAWN

DESIGN MATERIAL

FINISH

F O R M A N U F A C T U R I N G W I T H O U T I T S W R I T T E N C O N S E N T .

A R G U S T E C H N O L O G I E S A N D S H A L L N O T B E C O P I E D O R U S E D

T H E S E D E S I G N S A N D S P E C I F I C A T I O N S A R E T H E P R O P E R T Y O F

REVISIONS


OME

2005/09

c 2005 ARGUS TECHNOLOGIES

EOF

DIMENSIONS ARE IN INCHES WITH METRIC (mm) IN BRACKETS: INCHES [mm] X A

X.XXX

PEN

0.01"0.02"0.04"

REV

X.XX 0.25mm

X.X

037-112-08

ASSEMBLY KIT W/ CABLE SET,INTERFACE, BATT ENCL - PWR ENCL

SEE B.O.M.

Doc. 070-024-83

1 4

EO/CH/JU/HB

EOF

2005/09

2005/09

D2

PER P.O. and

PART IDENTIFICATIONThis part must be identified in accordancewith Argus document #071-014-10 by:

STAMPING BOX PARTTAGGING

PART

[X] 1mm[X.X] 0.5mm[X.XX]

LABELING

REV BY

6

5

14 4 PL.

7

2

INSTALLED AT FACTORY(REF. ONLY)

SCALE 1 : 6DETAIL B

8

INSTALL SUPPLIED GASKET (ITEM 8)AROUND LOWER OPENING AS SHOWN.

2 PL.

REF.DETAIL A

SCALE 1 : 6

5

14

10 PL.

CUSTOMER CONNECTION

SIZE DWG NO.TYPE

B

SHEET

TITLE

ISSUEDATE

OF

SCALEMATERIAL: SEE SHEET 1




REVISIONS


REV

037-112-08


2 4

D2


A

NTS

REV BY

Te21POWER ENCLOSURE

Te20bBATTERY ENCLOSURE

LEFT FRONT ISOMETRIC VIEW(SOME COMPONENTS ARE

HIDDEN FOR CLARITY )

A

B

REMOVE EXISTING TOP OPENING COVER PLATE.INSTALL REPLACEMENT COVER PLATE (ITEM 5)AS SHOWN.

REMOVE EXISTING TOP OPENINGCOVER PLATE.

SCALE 1 : 5DETAIL C

6

INSTALL SUPPLIED GASKET (ITEM 6)AROUND OPENING AS SHOWN.

REMOVE EXISTING LOWER OPENINGCOVER PLATE.

3

INSTALL SUPPLIED GASKET (ITEM 8)AROUND OPENING AS SHOWN.

DETAIL D SCALE 1 : 5

8

INSTALL LOWER OPENINGFRAME (ITEM 3) USING MOUNTING HARDWARE (ITEM 13, 17 AND 19) AS SHOWN

RIGHT FRONT ISOMETRIC VIEW(SOME COMPONENTS ARE

HIDDEN FOR CLARITY)

Te21POWER ENCLOSURE


C

D

19 21

8 PL.

19

13

DETAIL E SCALE 1 : 5

17

8 PL.

17

MOUNTING HARDWARE INSTALLATION(AS SEEN FROM INSIDE OF Te20b)

NUTS ARE USED TO ATTACH FRAMEPIECE AND SCREWS ARE USED TO

JOIN ENCLOSURES TOGETHER.

CUSTOMER CONNECTION

SIZE DWG NO.TYPE

B

SHEET

TITLE

ISSUEDATE

OF





REVISIONS


REV

037-112-08


3 4

D2


A

DIMENSIONS ARE IN INCHES WITH METRIC (mm) IN BRACKETS: INCHES [mm]

NTS

REV BY

Te21POWER ENCLOSURE

Te20bBATTERY ENCLOSURELEFT FRONT ISOMETRIC VIEW

(SOME COMPONENTS ARE HIDDEN FOR CLARITY )

E

DC POWER INTERFACECABLE LUG TERMINATIONS

(TYP.)

To Te20bSCALE 1 : 2DETAIL F

( - )

SCALE 1 : 4DETAIL H

REMOVE INSULATIONMATERIAL IN AREAINDICATED TO CONNECTEACH ADAPTOR BUS BAR(2 PLACES)

175.36.90REF.

2.50 63.5REF.

CUSTOMER CONNECTION

SIZE DWG NO.TYPE

B

SHEET

TITLE

ISSUEDATE

OF





REVISIONS


REV

037-112-08


4 4

D2


A

DIMENSIONS ARE IN INCHES WITH METRIC (mm) IN BRACKETS: INCHES [mm]

NTS

REV BY

REFERENCE ONLY

Te21POWER ENCLOSURE


RIGHT REAR ISOMETRIC VIEW

( - ) (+)

F

H

INSTALL DC POWER INTERFACE CABLES (ITEM 1)BETWEEN Te20b AND Te21 SYSTEMBUSBAR TERMINATION POINTS.

FOUR #4/0 AWG CABLES TO BEINSTALLED BETWEEN POSITIVE (+) BUSBARSAND FOUR #4/0 AWG CABLES TO BEINSTALLED BETWEEN NEGATIVE ( - ) BUSBARS.

Argus Te20B Battery Enclosure Manual

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