Ar tificial Lift Technologies - Borets

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Ar tificial Lift Technologies CATALOG

Transcript of Ar tificial Lift Technologies - Borets

Page 1: Ar tificial Lift Technologies - Borets

Ar tificial Lift Technologies

CATALog

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© 2021 Borets Company LLC. All rights reserved.

This book is the property of Borets Company LLC and the information contained within is confidential. No part of this book shall be reproduced, distributed or communicated to any competitor of Borets without the prior written permission of the publisher.

Disclaimer of Liability: This information is provided for general information purposes only and is believed to be accurate as of the date hereof; however, Borets Company LLC and its affiliates do not make any warranties or representations of any kind regarding the information and disclaim all express and implied warranties or representations to the fullest extent permissible by law, including those of merchantability, fitness for a particular purpose or use, title, non-infringement, accuracy, correctness or completeness of the information provided herein. All information is furnished “as is” and without any license to distribute. The user agrees to assume all liabilities related to the use of or reliance on such information. Borets Company LLC and its affiliates shall not be liable for any direct, indirect, special, punitive, exemplary or consequential damages any cause whatsoever including but not limited to its negligence.

AFLAS® is a registered trademark of Asahi Glass Co. Ltd.DriveWizard® and DriveWorksEZ® are registered trademarks of Yaskawa America, Inc.MONEL® and INCONEL® are registered trademarks of Huntington Alloys Corporation.VitonTM is a trademark of The Chemours Company FC, LLC.

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© Borets, 20211

CONTENTS

Introduction 3

Electric Submersible Pumps 7338 Series Pumps 14

ESP 338-400 14ESP 338-550 17ESP 338-900 20ESP 338-1200 23ESP 338-1500 26ESP 338-2300 29

400 Series Pumps 33ESP B 400-260 33ESP B 400-500 36ESP B 400-750 39ESP B 400-1050 42ESP B 400-1250 46ESP B 400-1750 49ESP B 400-3000 53ESP B 400-3700 57ESP B 400-5800 61

538 Series Pumps 65ESP B 538-1500 65ESP B 538-1900 69ESP B 538-2600 73ESP B 538-3600 77ESP B 538-5000 81ESP B 538-7000 85ESP B 538-8000 89ESP B 538-9000 93ESP B 538-12500 97ESP B 538-18000 101

Pump Accessories 105Bolt-on Discharge Heads 105Valves 105

Intakes, Gas and Solids Handling Devices 107Standard Intakes 107Gas Separators 108Vapro Gas Handlers 110SandTrapper 114

Motor Seals 115Standard Motor Seals 115Eccentric Shifting Module 118

Submersible Motors 119Permanent Magnet Motors 119

406 Series PL200P Motors 121456 Series PL200P(T) Motors 122512 Series PL200PA Motors 124562 Series PL200PA Motors 125

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Induction Motors 127375 Series IL200P Motors 129406 Series IL200P Motors 130456 Series IL200P(T) Motors 131562 Series IL200PA(T) Motors 137

Slimline ESP Systems 143272 Series Slimline ESP 144

ESPHS B 272-450 146ESPHS B 272-650 150ESPHS B 272-1000 154

319 Series High-speed Permanent Magnet Motor 158272 Series High-speed Motor Seal 160272 Series Intake 161272 Series Vortex Gas Separator 162

WR2 Electric Submersible Pump Systems 163WR2 Electric Submersible Pumps 164

ESP B WR2 338-190/1000 166ESP B WR2 338-560/1900 170ESP B WR2 362-800/4400 174

High-speed Permanent Magnet Motors 178406 Series PL200P Motors 179456 Series PL200P Motors 180

WR2 ESP Intakes 181WR2 ESP Gas Separators 182

PMM-PCP Systems 183Progressing Cavity Pumps 184Low-speed Permanent Magnet Motors 186

456 Series PL200P Motors 187562 Series PL200PA Motors 188

Single-screw PCP Thrust Chamber 189538 Series Motor Seal c/w High-load Thrust Chamber 190Flush Valves 191

Selective Injection Inverted ESP Systems 192Type 1 Selective Injection Inverted ESP System 193Type 2 Selective Injection Inverted ESP System 194538 Series Inverted Pumps 195Motor Seal for Selective Injection Inverted ESP System 198

Downhole Monitoring System 199

Surface Control Systems 202Axiom®II VSD 202Borets-15 VSD 204

Power Cables and MLE 207Power Cables 208Motor Lead Extensions (MLE) 217

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Introduction

Borets is the leading global provider of electric submersible pumps (ESPs) – approximately 25% of all operating ESP systems worldwide were MADE BY BORETS. We have been manufacturing ESPs since 1952. Today, with over 12,000 ESP systems fabricated annually, we are the largest global supplier of ESPs by volume.Our manufacturing expertise started much earlier however. Founded in 1897 as a water pump manufacturer, we have developed into a major multinational company, integrating two R&D centers, 10 state-of-the-art plants, 23 service support facilities globally that focus on designing, manufacturing, and servicing advanced downhole and surface pumping equipment, including:

• Electricsubmersiblepumping(ESP)systems• Progressingcavitypump(PCP)systems• Surfacehorizontalpumpingsystems(HPS)

Manufacturing CapabilitiesBorets manufacturing facilities make use of advanced machining, assembly, and testing technologies to ensure production efficiencyandthehighestlevelofproductquality.Eachmanufacturingfacilityfocusesonthecompleteproductioncycleofselect products to ensure optimum control of quality and cost across the full line of Borets products. Major components of downhole ESP and PCP systems manufactured by Borets include:

• Pumps• Permanent magnet motors (PMMs) and induction motors (IMs)• Motor seals (protectors)• Gas handling devices • Sand protection equipment• Power cables and motor lead extensions (MLEs)• Variable speed drives (VSDs) • Downhole monitoring system (DMS)

Boretsdesignsandfabricatesindustry-leadinghorizontalpumpingsystems(HPS).Unmatched production capacity is anchored by our in-house foundries capable of producing more than one million castings per month. We employ several pump stage manufacturing processes ranging from conventional sand casting to Cold-Box-Amin investment casting as well as a new, innovative metal injection molding (MIM) process having never previously been used in the ESP industry. Heads, bases, housings, and other parts are prepared using the latest CNC technology before in-house applied arc spraying treatments enhance wear, heat, and corrosion resistance.BoretsisoneoffewartificialliftequipmentprovidersmanufacturingthecompleteESPsystemincludingthepowercable. We have two in-house cable plants with total capacity to make approximately 10,000 km of power cables annually.

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Introduction

Service CapabilitiesThe uncompromised performance of Borets submersible and surface pumping systems is supported by a global network of service centers located in all major oil-producing regions. Experienced and fully trained professionals are available 24/7 to provide the best support and service to our customers with the shortest possible response time. With more than 11,500 wells currently under service, we are one of the largest ESP and PCP related services providers worldwide. The comprehensive line of Borets services includes:

• Application engineering: ○ Application review and equipment design ○ Customer training

• Wellsite services: ○ Installation and commissioning ○ Preventive maintenance ○ Wellmonitoringandoptimization

• Workshop services: ○ Dismantle, Inspection, and Failure Analysis ○ Repair ○ Testing

Research & DevelopmentWith a team of more than 120 engineers, Borets continually invests in, and focuses research and development efforts on findinginnovativesolutionstoaddressawidevarietyofwellproductionproblemssuchassolids,scale,corrosion,highGOR, and high temperature.New products are designed using modern 3D computer-aided design (CAD) and drafting software tools. We employ sophisticatedsimulationand3Dprototypingsoftware,word-classsolidmetal3Dprinting,andcomputationalfluiddynamics(CFD)analysistorapidlydesignandprototypehigh-efficiencystages–akeycomponentaffectingESPsystemperformance.Our engineers also develop and implement brand new materials aimed at expanding the pumping system application range, improving performance and reliability in the harshest downhole conditions. Our two R&D Centers are equipped with unique testing capabilities, which help accelerate the new product development processbyenablingourengineerstobetterverifydesignsandfine-tuneallprocessespriortomanufacturinglaunch.AllnewlydevelopedproductsgothroughextensivefieldtestingunderthestrictsupervisionofR&DCenters.Exhaustiveengineeringverificationandlabtestingpriortofieldtestingreducetheriskoffailureduringfieldtrialandacceleratethetimetocommercialization.Thecompletesetofverticaltestwells,horizontaltestsystems,assemblyandteardownbenches make it possible to test any ESP system component, including an assembled ESP system, in a wide variety of simulated downhole conditions.

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Introduction

QHSE ManagementNew technology development and state-of-the-art ESP manufacturing and service facilities have contributed to improved equipment reliability.OurmajorplantshaveallimplementedQualityManagementSystems,certifiedinaccordancewithAPISpecQ1andISO9001 standards, to insure the highest level of product quality. Equally in these same facilities, Borets strives to maintain a healthy and safe working environment in compliance with ISO 14001 and ISO 45001 standards.Throughtheadoptionofbestpracticesandcontinuousimprovement,Boretsstrivestoreducetheuseofhazardousmaterials and consumption of natural resources consistent with its QHSE Management principles and goals. We operate in full compliance with all relevant legislation regarding product quality, environmental compliance and Occupational HealthandSafetyriskmanagement,asconfirmedduringregularauditsbystateandlocalregulatoryauthoritiesandbyinterested parties.

Borets Operational Footprint

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Borets electric submersible pumps (ESPs) are designed for a wide range of conventional and unconventional oil and water applications. In addition to typical applications, Borets pumps are used for booster service, ballast transfer, waterfloods,directinjection,cavernstorage,minedewatering,fireprotection,irrigation,andcommercialwatersystems.

Borets Electric Submersible Pump Benefits• Variouspumpdesigns–floater,compression,andPacketpumps,delivermaximumwellperformance

in a variety of applications• Complete range of centrifugal pumps:

○ Fit in wells with casing ID from 4.08 in. (103.6 mm) and produce from 88 bpd to 23,042 bpd (14 m3/d to 3,664 m3/d)@35-70Hz–StandardESP

○ Fit in wells with casing ID from 3.46 in. (88 mm) and produce from 164 bpd to 1,258 bpd (26 m3/d to 200 m3/d) @ 3,000 - 6,000 rpm – 272 series Slimline ESP *

○ Fit in wells with casing ID from 4.62 in. (117.3 mm) and produce from 127 bpd to 4,400 bpd (20 m3/d to 700 m3/d) @ 3,000 - 6,000 rpm – WR2 ESP **

○ Produce wells as deep as 13,000 ft (4,000 m)• Widerangeofbearingmaterialsandconfigurations,includinganultra-wearresistantoptionwith

a bearing within each stage, which increases run life in challenging applications while reducing well intervention cost

Boretscompressionpumpscoverawiderangeofflowratesandareverytoleranttohigherthrustloadsandabundantsolidsintheproducedfluids.Unlikefloaterpumps,compressionpumpsarebetterabletomanagevaryingthrustloadsinrapidlychangingflowconditionsasisoftenexperiencedwithgasslugging.Whenacompressionpumpbeginstooperatein down thrust, the force is transferred and managed at the thrust bearing in the motor seal. Absorbing this down thrust force in the clean oil environment of the seal section helps extend pump run life.

The Borets Packet pump is better able to withstand prolonged down thrust and abrasive production typically experienced by ESPs in unconventional well applications. The Packet pump is constructed such that as mechanical wear progresses, stageimpellerswilllocktogetheringroups(configurablepackets)soastolimittheaxialmovementofthepacketalongthe shaft. Down thrust is then dynamically managed through a tungsten carbide (TC) bearing in the diffuser at the base of each packet.

Available stage types:• Radial-flowstagesaredesignedforefficiencyatflowrateslessthan1,000bpd(159m3/d)• Mixed-flowstagesaremoreefficientathigherflowrates• MIM stages deliver improved gas handling without a gas separator and wide operating range

at high speeds (up to 6,000 rpm)

Available stage materials:• Ni-Resist with different nickel content resistant to wear and corrosion• Special alloys to handle abrasive, corrosive, and other challenging environments• Innovative corrosion and abrasion resistant MIM alloy

Stage manufacturing processes:• Conventionalhigh-efficiencysandcasting• Investment casting• Metal Injection Molding (MIM) applied in Wide Range Wear Resistant (WR2) pump manufacturing

All Borets pumps are built to ISO 9001 and API Spec Q1 standards.

* For 272 series Slimline ESP specifications please refer to pages 144-157. ** For Wide Range Wear Resistant (WR2) ESP specifications please refer to pages 164-177.

© Borets, 20217

Electric Submersible Pumps

Electric Submersible Pumps

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Borets ESPs provide reliable performance in a variety of challenging downhole conditions including wells producing:

• With high (GOR) gas content• Abundant solids or scale• Highviscosityorcorrosivefluids• At higher temperature.

Borets ESP systems overcome harsh environment challenges through the combination of product engineering, materialselection,applicationdesign,andoperationalmethodstooptimizeperformanceunderStandard,Harsh,and Extreme duty conditions.

■ Standard Duty (SD)Standard duty ESP systems are recommended when:

• produced gas volumes are low• producedsolidsarenegligibleorinlowconcentration(smoothsandwithlowquartzcontent)

and have only mild impact on equipment wear• corrosivefluidsorgases(CO2 and H2S) are either absent or in very low concentrations• bottomhole and operating temperatures are low

and include:• Standardconstructionfloaterandcompressionpumpsusing:

○ carbon steel heads and bases, housings, and compression nut ○ stainless steel key, half rings, retaining rings, and MONEL K-500 fasteners

AFLAS O-rings are standard in all products across each duty level. HNBR and Viton material O-rings are available upon request.

■ Harsh Duty (HD)Harsh duty ESP systems are recommended when:

• produced gas volumes are mid-range to high• producedsolidsandsandarenoticeable,includeparticlesofdifferentshapeandsizewith

significantquartzcontent,andexpectedtohavemoderateimpactonequipmentwear• moderate levels of CO2 and high levels of H2S are present• bottomhole and operating temperatures are low to moderately higher

and include:• FloaterandcompressionpumpsfittedwithTCbearingsat1.1ft(0.35m)intervalspacingandusing:

○ stainless steel or MONEL K-500 coated carbon steel heads and bases ○ stainless steel keys and half rings ○ stainless steel or INCONEL retaining rings and MONEL K-500 fasteners

• Floater and compression pumps exhibit similar solids handling ability, however, compression pumps arerecommendedforuseinvariableflowandhigherGORconditions

• TheoptiontousePacketpumpsfittedwithTCbearingsat1.1ft(0.35m)intervalspacingandusing: ○ stainless steel heads and bases ○ keys and rings (INCONEL retaining rings optional) ○ stainless steel or MONEL K-500 coated carbon steel housing ○ MONEL K-500 fasteners

AFLAS O-rings are standard in all products across each duty level.Use of gas separators is recommended when free gas will not exceed 72% by volume.

Electric Submersible Pumps

Electric Submersible Pumps

© Borets, 20218

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■ Extreme Duty (XD)Extreme duty ESP systems are recommended when:

• produced gas volumes are high• producedsolidsandsharpsandparticleswithhighquartzcontentare

very abundant and have aggressive impact on equipment wear • high levels of CO2 and moderate levels of H2S are present• bottomhole and operating temperatures are low

and include:• CompressionpumpsfittedwithTCbearingsineverydiffuserandusing:

○ stainless steel heads, bases, and housing ○ MONEL K-500 compression nut, keys, half rings, and fasteners ○ INCONEL retaining rings

• TheoptiontousePacketpumpsfittedwithTCbearingseverythirdstage and using the same component materials

AFLAS O-rings are standard in all products across each duty level.Use of the Vapro multiphase gas handler in combination with vortex gas separators is recommended when free gas is present up to 90% by volume.

Pump design

Bearing configuration Component materials

Pump construction Headsand Bases Housing Compression

nutKey and Half rings

Retainingrings Fasteners

FP CP PK

Standard Duty SA SA N/R

standard CS SSMONEL K-500optional

CS w/ SS orMONEL K-500 coating

CS SS SS orINCONEL

Harsh Duty TA TA TA

standardCS w/ SS or

MONEL K-500 coating CS SSSS or

INCONELMONEL K-500

optional SSCS w/SS

or MONEL K-500 coating

SS orMONEL K-500

SS orMONEL K-500

SS orINCONEL

Extreme Duty N/A XA XA3 standard SS MONEL K-500 INCONEL MONEL K-500

FP – Floater pumpCP – Compression pumpPK – Packet pump

SA – w/o stage bearingsTA – stage bearings spaced at 1.1 ft (0.35 m)XA – stage bearings in all diffusersXAn – stage bearings spaced every n stage

CS – carbon steelSS – stainless steel

N/R = not recommendedN/A = not applicable

Electric Submersible Pumps

Electric Submersible Pumps

© Borets, 20219

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Pump model Stage type

Housingoutside

diameter

60Hz(3,500rpm) 50Hz(2,917rpm)

Recommended operating range Flow rate Recommended

operating range Flow rate

in. (mm) bpd bpd m3/d m3/d

338 series ESP

338-400 radial

3.38

(85.80)

226 – 500 415 30 – 66 55

338-550 radial 400 – 660 575 53 – 87 76

338-900 radial 700 – 980 840 93 – 130 111

338-1200 radial 800 – 1,580 1,300 106 – 209 160

338-1500 mixedflow 1,000 – 1,880 1,119 133 – 249 148

338-2300 mixedflow 1,250 – 2,800 2,361 166 – 371 313

400 series ESP

B 400-260 radial

4.00

(101.60)

151 – 340 260 20 – 45 35

B 400-500 radial 300 – 670 500 40 – 89 60

B 400-750 radial 350 – 943 750 46 – 125 100

B 400-1050 mixedflow 300 – 1,650 1,050 40 – 219 140

B 400-1250 radial 694 – 1,561 1,250 92 – 207 160

B 400-1750 mixedflow 500 – 2,400 1,750 66 – 318 250

B 400-3000 mixedflow 1,000 – 3,774 3,000 133 – 500 400

B 400-3700 mixedflow 1,500 – 5,000 3,700 199 – 663 500

B 400-5800 mixedflow 1,500 – 7,500 5,800 199 – 994 800

538 series ESP

B 538-1500 mixedflow

5.38

(136.70)

350 – 2,400 1,500 46 – 318 200

B 538-1900 radial 755 – 2,300 1,900 100 – 305 250

B 538-2600 radial 755 – 3,200 2,600 100 – 424 300

B 538-3600 radial 1,509 – 4,600 3,600 200 – 610 400

B 538-5000 mixedflow 1,509 – 6,350 5,000 200 – 841 600

B 538-7000 mixedflow 1,962 – 10,000 7,000 260 – 1,325 800

B 538-8000 mixedflow 3,000 – 11,000 8,000 398 – 1,458 1,000

B 538-9000 mixedflow 3,019 – 11,000 9,000 400 – 1,458 1,250

B 538-12500 mixedflow 8,000 – 16,000 12,500 1,060 – 2,120 1,500

B 538-18000 mixedflow 13,000 – 19,750 18,000 1,723 – 2,617 2,000

© Borets, 202110

Electric Submersible Pumps

Electric Submersible Pumps

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Electric Submersible Pumps

Electric Submersible Pumps

338 Series Pumps338-400, 338-550, 338-900,

338-1200 pumps 338-1500, 338-2300 pumps

Nominal pump housing diameter 3.38 in. (85.80 mm) 3.38 in. (85.80 mm)Shaft diameter 0.625 in. (15.875 mm) 0.6875 in. (17.46 mm)Shaft cross-sectional area 0.307 in.2 (197.93 mm2) 0.371 in.2 (239.50 mm2)Minimumcasingsize 4.5 in. (114.3 mm) 4.5 in. (114.3 mm)Housing pressure limit 6,000 psi (414 bar) 6,000 psi (414 bar)Rotational direction counterclockwise counterclockwiseShaft brake-power limit 60Hz 50Hz 60Hz 50Hz

MONEL K-500 88 hp (66 kW) 74 hp (55 kW) 122 hp (91 kW) 102 hp (76 kW)INCONEL 718 169 hp (126 kW) 141 hp (105 kW) 230 hp (172 kW) 192 hp (143 kW)

400 Series Pumps

400-260, 400-500, 400-750,400-1050 pumps 400-1250, 400-1750 pumps

Nominal pump housing diameter 4.00 in. (101.60 mm) 4.00 in. (101.60 mm)Shaft diameter 0.669 in. (17.0 mm) 0.787 in. (20.0 mm)Shaft cross-sectional area 0.352 in.2 (226.98 mm2) 0.487 in.2 (314.16 mm2)Minimumcasingsize 5.5 in. (139.7 mm) 5.5 in. (139.7 mm)Housing pressure limit 5,400 psi (380 bar) 5,400 psi (380 bar)Rotational direction clockwise clockwiseShaft brake-power limit 60Hz 50Hz 60Hz 50Hz

MONEL K-500 142 hp (106 kW) 118 hp (88 kW) 249 hp (186 kW) 208 hp (155 kW) INCONEL 718 222 hp (166 kW) 185 hp (138 kW) 389 hp (290 kW) 323 hp (242 kW)

400-3000, 400-3700 pumps 400-5800 pump

Nominal pump housing diameter 4.00 in. (101.60 mm) 4.00 in. (101.60 mm)Shaft diameter 0.866 in. (22.0 mm) 0.984 in. (25.0 mm)Shaft cross-sectional area 0.589 in.2 (380.13 mm2) 0.761 in.2 (490.87 mm2)Minimumcasingsize 5.5 in. (139.7 mm) 5.5 in. (139.7 mm)Housing pressure limit 5,400 psi (380 bar) 5,400 psi (380 bar)Rotational direction clockwise clockwiseShaft brake-power limit 60Hz 50Hz 60Hz 50Hz

MONEL K-500 345 hp (257 kW) 287 hp (214 kW) 528 hp (394 kW) 440 hp (328 kW) INCONEL 718 538 hp (401 kW) 448 hp (334 kW) 826 hp (616 kW) 688 hp (513 kW)

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538 Series Pumps

538-1500, 538-1900, 538-2600, 538-3600, 538-8000 pumps 538-5000, 538-7000, 538-9000 pumps

Nominal pump housing diameter 5.38 in. (136.7 mm) 5.38 in. (136.7 mm)Shaft diameter 0.866 in. (22.0 mm) 0.984 in. (25.0 mm)Shaft cross-sectional area 0.589 in.2 (380.13 mm2) 0.761 in.2 (490.87 mm2)Minimumcasingsize 7.0 in. (177.8 mm) 7.0 in. (177.8 mm)Housing pressure limit 6,000 psi (414 bar) 6,000 psi (414 bar)Rotational direction counterclockwise counterclockwiseShaft brake-power limit 60Hz 50Hz 60Hz 50Hz

MONEL K-500 345 hp (257 kW) 287 hp (214 kW) 528 hp (394 kW) 440 hp (328 kW)INCONEL 718 538 hp (401 kW) 448 hp (334 kW) 826 hp (616 kW) 688 hp (513 kW)

538-12500, 538-18000 pumps

Nominal pump housing diameter 5.38 in. (136.7 mm)

Shaft diameter 1.181 in.splines 1.102 in.

(30.0 mm)(28.0 mm)

Shaft cross-sectional area 1.096 in.2 (706.86 mm2)Minimumcasingsize 7.0 in. (177.8 mm)Housing pressure limit 6,000 psi (414 bar)Rotational direction counterclockwiseShaft brake-power limit 60Hz 50Hz

MONEL K-500 768 hp (572 kW) 639 hp (477 kW) INCONEL 718 1,200 hp (894 kW) 1,000 hp (745 kW)

Pump, ESP B 400-3000 CW 4.5M HSG 68 STG СP СT HSS TA MTSMa HT, where:ESP Electric submersible pump

B Borets’ design (400 and 538 series)400 Pump series

3000 Pumpflowrate(bpd)@60HzStage material

No code Ni-Resist Type 1N4 Ni-Resist Type 4

Shaft rotation directionCW Clockwise (400 series)

No code CounterclockwiseNominal housing length

4.5M HSG 400 series pump housing length (m)10 ... 150 HSG Nominal housing length

68 STG Number of stages (pcs.)

continued →

Electric Submersible Pumps

Electric Submersible Pumps

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Electric Submersible Pumps

→ continued

Pump constructionCP Compression pumpPK Packet pumpFP Floater pump

Pump configurationCT Center tandemUT Upper tandem

Shaft materialHSS INCONEL 718

HS Stainless steelNo code MONEL K-500

Tungsten carbide stage bearingsTA Bearings spaced at 0.35 mXA Bearings in all diffusers

XAn Bearings spaced in n stages throughout the packet pump (400 and 538 series)TA1 Bearings spaced at 0.5 m (400 and 538 series)TA2 Bearings spaced at 1 m (400 and 538 series)SA Without bearings (338 series)

No code Without bearings (400 and 538 series) Component materials

MTSMa For 400 and 538 series: head and base – stainless steel; housing – carbon steel with MONEL K-500 coating;retaining rings – INCONEL; key, half-rings, compression nut and fasteners – MONEL K-500

MT Head, base, housing and compression nut – carbon steel; key, half-rings and retaining rings – stainless steel;fasteners – MONEL K-500

SS For 338 series: head, base, housing and key – stainless steel; compression nut, half-rings and fasteners – MONEL K-500; retaining rings – INCONEL

SSa For 400 and 538 series: head, base and housing – stainless steel; key, compression nut, half-rings and fasteners – MONEL K-500; retaining rings – INCONEL

MTS Head, base, key, half-rings and retaining rings – stainless steel; housing – carbon steel; compression nut andfasteners – MONEL K-500

MTSCa For 400 and 538 series: head and base – stainless steel; housing – carbon steel with stainless steel coating;retaining rings – INCONEL; key, half-rings compression nut and fasteners – MONEL K-500

MTSM For 338 series: head, base, key, half-rings and retaining rings – stainless steel; housing – carbon steelwith MONEL K-500 coating; compression nut and fasteners – MONEL K-500

MTC For 400 and 538 series: head, base and housing – carbon steel with stainless steel coating; key, half-rings andretaining rings – stainless steel; compression nut – carbon steel; fasteners – MONEL K-500

MTM Head, base and housing – carbon steel with MONEL K-500 coating; key, half-rings and retaining rings – stainless steel; compression nut – carbon steel; fasteners – MONEL K-500

No code Head, base, housing, compression nut and fasteners – carbon steel; key, half-ringsand retaining rings – stainless steel

O-ring materialHT AFLAS

No code HNBR

Electric Submersible Pumps

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ESP 338-400

Electric Submersible Pumps / 338 Series Pumps

ESP 338-400 Performance Curve @ 3,500 rpm (60 Hz)

ESP 338-400 Performance Curve @ 2,917 rpm (50 Hz)

Curvecomputedforonestagein1.00s.g.fluid.

Curvecomputedforonestagein1.00s.g.fluid.

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ESP 338-400

Electric Submersible Pumps / 338 Series Pumps

ESP 338-400 Multi-Frequency Pump Curve – Power

ESP 338-400 Multi-Frequency Pump Curve – HeadCurvecomputedforonestagein1.00s.g.fluid.

Curvecomputedforonestagein1.00s.g.fluid.

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ESP 338-400

Electric Submersible Pumps / 338 Series Pumps

One Stage Performance Data60Hz 50Hz

Optimumflowrate 415 bpd 55 m3/dOperating range 226 – 500 bpd 30 – 66 m3/dHead 15.23 ft 3.22 mPower 0.107 hp 0.046 kWBestefficiency 44%

Floater Pumps

HousingLength Weight

Standard Dutyw/o stage bearings

ft m lb kg stages10 2.1 0.63 41 19 1720 3.5 1.06 69 31 3830 4.9 1.49 97 44 5940 6.3 1.91 118 54 8050 7.7 2.34 157 71 10160 9.1 2.77 184 84 12270 10.5 3.20 214 97 14380 11.9 3.63 243 110 16490 13.3 4.06 272 123 186

100 14.7 4.49 302 137 207110 16.1 4.91 328 149 228120 17.5 5.34 357 162 249

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ESP 338-550

Electric Submersible Pumps / 338 Series Pumps

ESP 338-550 Performance Curve @ 3,500 rpm (60 Hz)

ESP 338-550 Performance Curve @ 2,917 rpm (50 Hz)

Curvecomputedforonestagein1.00s.g.fluid.

Curvecomputedforonestagein1.00s.g.fluid.

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Electric Submersible Pumps / 338 Series Pumps

ESP 338-550

ESP 338-550 Multi-Frequency Pump Curve – HeadCurvecomputedforonestagein1.00s.g.fluid.

Curvecomputedforonestagein1.00s.g.fluid.ESP 338-550 Multi-Frequency Pump Curve – Power

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ESP 338-550

Electric Submersible Pumps / 338 Series Pumps

One Stage Performance Data60Hz 50Hz

Optimumflowrate 575 bpd 76 m3/dOperating range 400 – 660 bpd 53 – 87 m3/dHead 17.42 ft 3.70 mPower 0.132 hp 0.057 kWBestefficiency 56%

Floater Pumps

HousingLength Weight

Standard Dutyw/o stage bearings

ft m lb kg stages10 2.1 0.63 41 19 15 20 3.5 1.06 70 32 35 30 4.9 1.49 99 45 54 40 6.3 1.91 121 55 73 50 7.7 2.34 159 72 92 60 9.1 2.77 188 85 112 70 10.5 3.20 218 99 131 80 11.9 3.63 248 113 150 90 13.3 4.06 276 125 169

100 14.7 4.49 307 139 189 110 16.1 4.91 334 152 208 120 17.5 5.34 364 165 227

Page 22: Ar tificial Lift Technologies - Borets

© Borets, 202120

ESP 338-900

Electric Submersible Pumps / 338 Series Pumps

ESP 338-900 Performance Curve @ 3,500 rpm (60 Hz)Curvecomputedforonestagein1.00s.g.fluid.

ESP 338-900 Performance Curve @ 2,917 rpm (50 Hz)Curvecomputedforonestagein1.00s.g.fluid.

Page 23: Ar tificial Lift Technologies - Borets

© Borets, 202121

Electric Submersible Pumps / 338 Series Pumps

ESP 338-900

ESP 338-900 Multi-Frequency Pump Curve – HeadCurvecomputedforonestagein1.00s.g.fluid.

Curvecomputedforonestagein1.00s.g.fluid.ESP 338-900 Multi-Frequency Pump Curve – Power

Page 24: Ar tificial Lift Technologies - Borets

© Borets, 202122

ESP 338-900

Electric Submersible Pumps / 338 Series Pumps

One Stage Performance Data60Hz 50Hz

Optimumflowrate 840 bpd 111 m3/dOperating range 700 – 980 bpd 93 – 130 m3/dHead 13.40 ft 2.84 mPower 0.161 hp 0.070 kWBestefficiency 51%

Floater Pumps

HousingLength Weight

Standard Dutyw/o stage bearings

ft m lb kg stages10 2.1 0.63 38 17 15 20 3.5 1.06 64 29 35 30 4.9 1.49 89 40 54 40 6.3 1.91 107 49 73 50 7.7 2.34 142 64 92 60 9.1 2.77 167 76 112 70 10.5 3.20 194 88 131 80 11.9 3.63 220 100 150 90 13.3 4.06 245 111 169

100 14.7 4.49 272 123 189 110 16.1 4.91 296 134 208 120 17.5 5.34 321 146 227

Page 25: Ar tificial Lift Technologies - Borets

© Borets, 202123

ESP 338-1200

Electric Submersible Pumps / 338 Series Pumps

ESP 338-1200 Performance Curve @ 3,500 rpm (60 Hz)Curvecomputedforonestagein1.00s.g.fluid.

ESP 338-1200 Performance Curve @ 2,917 rpm (50 Hz)Curvecomputedforonestagein1.00s.g.fluid.

Page 26: Ar tificial Lift Technologies - Borets

© Borets, 202124

Electric Submersible Pumps / 338 Series Pumps

ESP 338-1200

ESP 338-1200 Multi-Frequency Pump Curve – HeadCurvecomputedforonestagein1.00s.g.fluid.

Curvecomputedforonestagein1.00s.g.fluid.ESP 338-1200 Multi-Frequency Pump Curve – Power

Page 27: Ar tificial Lift Technologies - Borets

© Borets, 202125

ESP 338-1200

Electric Submersible Pumps / 338 Series Pumps

One Stage Performance Data60Hz 50Hz

Optimumflowrate 1,300 bpd 160 m3/dOperating range 800 – 1,580 bpd 106 – 209 m3/dHead 11.85 ft 2.51 mPower 0.232 hp 0.100 kWBestefficiency 49%

Floater Pumps

HousingLength Weight

Standard Dutyw/o stage bearings

ft m lb kg stages10 2.1 0.63 38 17 12 20 3.5 1.06 64 29 28 30 4.9 1.49 91 41 44 40 6.3 1.91 110 50 60 50 7.7 2.34 146 66 76 60 9.1 2.77 171 78 92 70 10.5 3.20 199 90 108 80 11.9 3.63 225 102 123 90 13.3 4.06 251 114 139

100 14.7 4.49 279 126 155 110 16.1 4.91 303 138 171 120 17.5 5.34 330 150 187 130 18.9 5.77 357 162 203 140 20.3 6.20 383 174 219 150 21.7 6.63 409 185 234

Page 28: Ar tificial Lift Technologies - Borets

© Borets, 202126

ESP 338-1500

Electric Submersible Pumps / 338 Series Pumps

ESP 338-1500 Performance Curve @ 3,500 rpm (60 Hz)Curvecomputedforonestagein1.00s.g.fluid.

ESP 338-1500 Performance Curve @ 2,917 rpm (50 Hz)Curvecomputedforonestagein1.00s.g.fluid.

Page 29: Ar tificial Lift Technologies - Borets

© Borets, 202127

Electric Submersible Pumps / 338 Series Pumps

ESP 338-1500

ESP 338-1500 Multi-Frequency Pump Curve – HeadCurvecomputedforonestagein1.00s.g.fluid.

Curvecomputedforonestagein1.00s.g.fluid.ESP 338-1500 Multi-Frequency Pump Curve – Power

Page 30: Ar tificial Lift Technologies - Borets

© Borets, 202128

ESP 338-1500

Electric Submersible Pumps / 338 Series Pumps

One Stage Performance Data60Hz 50Hz

Optimumflowrate 1,119 bpd 148 m3/dOperating range 1,000 – 1,880 bpd 133 – 249 m3/dHead 11.33 ft 2.51 mPower 0.259 hp 0.108 kWBestefficiency 39%

Floater Pumps

HousingLength Weight

Standard Dutyw/o stage bearings

ft m lb kg stages10 2.1 0.63 38 17 9 20 3.5 1.06 64 29 22 30 4.9 1.49 90 41 34 40 6.3 1.91 109 49 47 50 7.7 2.34 145 66 60 60 9.1 2.77 170 77 72 70 10.5 3.20 198 90 85 80 11.9 3.63 224 102 97 90 13.3 4.06 251 114 110

100 14.7 4.49 277 126 122 110 16.1 4.91 302 137 135 120 17.5 5.34 328 149 147 130 18.9 5.77 355 161 160 140 20.3 6.20 381 173 172 150 21.7 6.63 408 185 185

Page 31: Ar tificial Lift Technologies - Borets

© Borets, 202129

ESP 338-2300

Electric Submersible Pumps / 338 Series Pumps

ESP 338-2300 Performance Curve @ 3,500 rpm (60 Hz)Curvecomputedforonestagein1.00s.g.fluid.

ESP 338-2300 Performance Curve @ 2,917 rpm (50 Hz)Curvecomputedforonestagein1.00s.g.fluid.

Page 32: Ar tificial Lift Technologies - Borets

© Borets, 202130

Electric Submersible Pumps / 338 Series Pumps

ESP 338-2300

ESP 338-2300 Multi-Frequency Pump Curve – HeadCurvecomputedforonestagein1.00s.g.fluid.

Curvecomputedforonestagein1.00s.g.fluid.ESP 338-2300 Multi-Frequency Pump Curve – Power

Page 33: Ar tificial Lift Technologies - Borets

© Borets, 202131

ESP 338-2300

Electric Submersible Pumps / 338 Series Pumps

One Stage Performance Data60Hz 50Hz

Optimumflowrate 2,361 bpd 313 m3/dOperating range 1,250 – 2,800 bpd 166 – 371 m3/dHead 11.75 ft 2.49 mPower 0.321 hp 0.139 kWBestefficiency 64%

Floater Pumps

HousingLength Weight

Standard Duty Harsh Dutyw/o stage bearings TA

ft m lb kg stages stages stage bearings

10 2.1 0.63 38 17 5 5 220 3.5 1.06 64 29 11 11 330 4.9 1.49 90 41 18 18 540 6.3 1.91 109 49 24 24 650 7.7 2.34 145 66 30 30 860 9.1 2.77 170 77 37 37 1070 10.5 3.20 198 90 43 43 1180 11.9 3.63 224 102 50 50 1390 13.3 4.06 251 114 56 56 14

100 14.7 4.49 277 126 62 62 16110 16.1 4.91 302 137 69 69 18120 17.5 5.34 328 149 75 75 19130 18.9 5.77 355 161 81 81 21140 20.3 6.20 381 173 88 88 22150 21.7 6.63 408 185 94 94 24

Page 34: Ar tificial Lift Technologies - Borets

© Borets, 202132

Compression Pumps

HousingLength Weight

Standard Duty Harsh Duty Extreme Dutyw/o stage bearings TA XA

ft m lb kg stages stages stagebearings stages stage

bearings10 2.1 0.63 38 17 5 5 2 5 520 3.5 1.06 64 29 11 11 3 11 1130 4.9 1.49 90 41 18 18 5 18 1840 6.3 1.91 109 49 24 24 6 24 2450 7.7 2.34 145 66 30 30 8 30 3060 9.1 2.77 170 77 37 37 10 37 3770 10.5 3.20 198 90 43 43 11 43 4380 11.9 3.63 224 102 50 50 13 50 5090 13.3 4.06 251 114 56 56 14 56 56

100 14.7 4.49 277 126 62 62 16 62 62110 16.1 4.91 302 137 69 69 18 69 69120 17.5 5.34 328 149 75 75 19 75 75130 18.9 5.77 355 161 81 81 21 81 81140 20.3 6.20 381 173 88 88 22 88 88150 21.7 6.63 408 185 94 94 24 94 94

ESP 338-2300

Electric Submersible Pumps / 338 Series Pumps

Page 35: Ar tificial Lift Technologies - Borets

© Borets, 202133

ESP B 400-260

Electric Submersible Pumps / 400 Series Pumps

ESP B 400-260 Performance Curve @ 3,500 rpm (60 Hz)

ESP B 400-260 Performance Curve @ 2,917 rpm (50 Hz)

Curvecomputedforonestagein1.00s.g.fluid.

Curvecomputedforonestagein1.00s.g.fluid.

Page 36: Ar tificial Lift Technologies - Borets

© Borets, 202134

Electric Submersible Pumps / 400 Series Pumps

ESP B 400-260

ESP B 400-260 Multi-Frequency Pump Curve – HeadCurvecomputedforonestagein1.00s.g.fluid.

Curvecomputedforonestagein1.00s.g.fluid.ESP B 400-260 Multi-Frequency Pump Curve – Power

Page 37: Ar tificial Lift Technologies - Borets

© Borets, 202135

ESP B 400-260

Electric Submersible Pumps / 400 Series Pumps

One Stage Performance Data60Hz 50Hz

ESP + IM ESP + PMM ESP + IM ESP + PMMPump speed 3,500 rpm 3,600 rpm 2,917 rpm 3,000 rpmFlow rate 260 bpd 35 m3/dOperating range 151 – 340 bpd 155 – 350 bpd 20 – 45 m3/d 21 – 46 m3/dHead 25.46 ft 27.60 ft 5.31 m 5.76 mPower 0.162 hp 0.175 hp 0.070 kW 0.076 kWBestefficiency 30%

Floater Pumps

HousingLength Weight

Standard Duty Harsh Dutyw/o stage bearings TA

ft m lb kg stages stages stage bearings

1M 3.9 1.20 103 47 35 31 21.5M 5.6 1.70 147 67 57 51 32M 7.2 2.20 191 87 78 69 52.5M 8.8 2.70 235 107 100 89 63M 10.5 3.20 277 126 122 107 83.5M 12.1 3.70 321 146 144 127 94M 13.8 4.20 365 166 165 145 114.5M 15.4 4.70 409 186 187 165 125M 17.1 5.20 453 206 209 185 135.5M 18.7 5.70 497 226 230 203 156M 20.3 6.20 541 246 252 223 166.5M 22.0 6.70 585 266 274 241 18

Page 38: Ar tificial Lift Technologies - Borets

© Borets, 202136

Electric Submersible Pumps / 400 Series Pumps

ESP B 400-500

ESP B 400-500 Performance Curve @ 3,500 rpm (60 Hz)

ESP B 400-500 Performance Curve @ 2,917 rpm (50 Hz)

Curvecomputedforonestagein1.00s.g.fluid.

Curvecomputedforonestagein1.00s.g.fluid.

Page 39: Ar tificial Lift Technologies - Borets

© Borets, 202137

Electric Submersible Pumps / 400 Series Pumps

ESP B 400-500

ESP B 400-500 Multi-Frequency Pump Curve – HeadCurvecomputedforonestagein1.00s.g.fluid.

Com

pres

sion

Curvecomputedforonestagein1.00s.g.fluid.ESP B 400-500 Multi-Frequency Pump Curve – Power

Page 40: Ar tificial Lift Technologies - Borets

© Borets, 202138

ESP B 400-500

Electric Submersible Pumps / 400 Series Pumps

One Stage Performance Data60Hz 50Hz

ESP + IM ESP + PMM ESP + IM ESP + PMMPump speed 3,500 rpm 3,600 rpm 2,917 rpm 3,000 rpmFlow rate 500 bpd 60 m3/dOperating range

floaterpump 325 – 670 bpd 334 – 689 bpd 43 – 89 m3/d 44 – 91 m3/dcompression pump 300 – 670 bpd 309 – 689 bpd 40 – 89 m3/d 41 – 91 m3/d

Head 26.05 ft 27.99 ft 5.78 m 6.18 mPower 0.187 hp 0.202 hp 0.079 kW 0.086 kWBestefficiency 52%

Floater Pumps

HousingLength Weight

Standard Duty Harsh Dutyw/o stage bearings TA

ft m lb kg stages stages stage bearings

1M 3.9 1.20 101 46 34 30 21.5M 5.6 1.70 145 66 54 49 32M 7.2 2.20 189 86 75 66 52.5M 8.8 2.70 233 106 96 86 63M 10.5 3.20 277 126 117 103 83.5M 12.1 3.70 321 146 138 122 94M 13.8 4.20 365 166 159 140 114.5M 15.4 4.70 409 186 180 159 125M 17.1 5.20 453 206 201 176 145.5M 18.7 5.70 497 226 222 195 156M 20.3 6.20 541 246 243 213 176.5M 22.0 6.70 585 266 263 230 19

Compression Pumps

HousingLength Weight

Standard Duty Harsh Dutyw/o stage bearings TA

ft m lb kg stages stages stage bearings

1M 3.9 1.20 103 47 33 30 21.5M 5.6 1.70 147 67 54 49 32M 7.2 2.20 191 87 75 66 52.5M 8.8 2.70 235 107 96 85 63M 10.5 3.20 277 126 117 103 83.5M 12.1 3.70 321 146 138 122 9

Page 41: Ar tificial Lift Technologies - Borets

© Borets, 202139

ESP B 400-750

Electric Submersible Pumps / 400 Series Pumps

ESP B 400-750 Performance Curve @ 3,500 rpm (60 Hz)

ESP B 400-750 Performance Curve @ 2,917 rpm (50 Hz)

Curvecomputedforonestagein1.00s.g.fluid.

Curvecomputedforonestagein1.00s.g.fluid.

Page 42: Ar tificial Lift Technologies - Borets

© Borets, 202140

Electric Submersible Pumps / 400 Series Pumps

ESP B 400-750

ESP B 400-750 Multi-Frequency Pump Curve – Power

ESP B 400-750 Multi-Frequency Pump Curve – HeadCurvecomputedforonestagein1.00s.g.fluid.

Curvecomputedforonestagein1.00s.g.fluid.

Page 43: Ar tificial Lift Technologies - Borets

© Borets, 202141

ESP B 400-750

Electric Submersible Pumps / 400 Series Pumps

One Stage Performance Data60Hz 50Hz

ESP + IM ESP + PMM ESP + IM ESP + PMMPump speed 3,500 rpm 3,600 rpm 2,917 rpm 3,000 rpmFlow rate 750 bpd 100 m3/dOperating range

floaterpump 453 – 943 bpd 466 – 970 bpd 60 – 125 m3/d 62 – 129 m3/dcompression pump 350 – 943 bpd 360 – 970 bpd 46 – 125 m3/d 48 – 129 m3/d

Head 31.90 ft 34.09 ft 6.74 m 7.20 mPower 0.340 hp 0.365 hp 0.147 kW 0.158 kWBestefficiency 52%

Floater Pumps

HousingLength Weight

Standard Duty Harsh Dutyw/o stage bearings TA

ft m lb kg stages stages stage bearings

1M 3.9 1.20 103 47 34 31 21.5M 5.6 1.70 147 67 56 50 32M 7.2 2.20 191 87 77 68 52.5M 8.8 2.70 235 107 99 88 63M 10.5 3.20 279 127 120 106 83.5M 12.1 3.70 323 147 142 125 94M 13.8 4.20 367 167 163 145 104.5M 15.4 4.70 411 187 185 163 125M 17.1 5.20 455 207 206 182 135.5M 18.7 5.70 499 227 227 200 156M 20.3 6.20 543 247 249 220 166.5M 22.0 6.70 587 267 270 238 18

Compression Pumps

HousingLength Weight

Standard Duty Harsh Dutyw/o stage bearings TA

ft m lb kg stages stages stage bearings

1M 3.9 1.20 101 46 34 30 21.5M 5.6 1.70 145 66 55 50 32M 7.2 2.20 189 86 77 68 52.5M 8.8 2.70 233 106 98 87 63M 10.5 3.20 264 120 120 105 83.5M 12.1 3.70 308 140 141 125 94M 13.8 4.20 352 160 163 145 104.5M 15.4 4.70 396 180 184 162 125M 17.1 5.20 440 200 206 182 13

Page 44: Ar tificial Lift Technologies - Borets

© Borets, 202142

ESP B 400-1050

Electric Submersible Pumps / 400 Series Pumps

ESP B 400-1050 Performance Curve @ 3,500 rpm (60 Hz)

ESP B 400-1050 Performance Curve @ 2,917 rpm (50 Hz)

Curvecomputedforonestagein1.00s.g.fluid.

Curvecomputedforonestagein1.00s.g.fluid.

Page 45: Ar tificial Lift Technologies - Borets

© Borets, 202143

Electric Submersible Pumps / 400 Series Pumps

ESP B 400-1050

Curvecomputedforonestagein1.00s.g.fluid.ESP B 400-1050 Multi-Frequency Pump Curve – Power

ESP B 400-1050 Multi-Frequency Pump Curve – HeadCurvecomputedforonestagein1.00s.g.fluid.

Page 46: Ar tificial Lift Technologies - Borets

© Borets, 202144

ESP B 400-1050

Electric Submersible Pumps / 400 Series Pumps

One Stage Performance Data60Hz 50Hz

ESP + IM ESP + PMM ESP + IM ESP + PMMPump speed 3,500 rpm 3,600 rpm 2,917 rpm 3,000 rpmFlow rate 1,050 bpd 140 m3/dOperating range

floaterpump 400 – 1,650 bpd 411 – 1,697 bpd 53 – 219 m3/d 55 – 225 m3/dcompression pump 300 – 1,650 bpd 309 – 1,697 bpd 40 – 219 m3/d 41 – 225 m3/d

packet pump 300 – 1,650 bpd 309 – 1,697 bpd 40 – 219 m3/d 41 – 225 m3/dHead 28.93 ft 30.83 ft 6.11 m 6.52 mPower 0.363 hp 0.391 hp 0.157 kW 0.169 kWBestefficiency 65%

Floater Pumps

HousingLength Weight

Standard Duty Harsh Dutyw/o stage bearings TA

ft m lb kg stages stages stage bearings

1M 3.9 1.20 103 47 17 17 21.5M 5.6 1.70 147 67 28 28 32M 7.2 2.20 191 87 38 38 52.5M 8.8 2.70 235 107 49 49 63M 10.5 3.20 277 126 60 60 83.5M 12.1 3.70 321 146 70 70 94M 13.8 4.20 365 166 81 81 114.5M 15.4 4.70 409 186 92 92 135M 17.1 5.20 453 206 102 102 145.5M 18.7 5.70 497 226 113 113 166M 20.3 6.20 541 246 124 124 176.5M 22.0 6.70 585 266 134 134 19

Compression Pumps

HousingLength Weight

Standard Duty Harsh Duty Extreme Dutyw/o stage bearings TA XA

ft m lb kg stages stages stage bearings stages stage

bearings1M 3.9 1.20 103 47 17 17 2 17 171.5M 5.6 1.70 147 67 28 28 3 28 282M 7.2 2.20 191 87 38 38 5 38 382.5M 8.8 2.70 235 107 49 49 6 49 493M 10.5 3.20 277 126 60 60 8 60 603.5M 12.1 3.70 321 146 70 70 9 70 704M 13.8 4.20 365 166 81 81 11 81 814.5M 15.4 4.70 409 186 91 91 12 91 915M 17.1 5.20 453 206 102 102 14 102 102

Page 47: Ar tificial Lift Technologies - Borets

© Borets, 202145

ESP B 400-1050

Electric Submersible Pumps / 400 Series Pumps

Packet Pumps

HousingLength Weight

Harsh Duty Extreme DutyTA XA3

ft m lb kg stages stage bearings stages stage

bearings1M 3.9 1.20 104 47 16 2 16 41.5M 5.6 1.70 148 67 27 4 27 72M 7.2 2.20 192 87 38 6 38 92.5M 8.8 2.70 236 107 48 7 48 123M 10.5 3.20 280 127 59 9 59 153.5M 12.1 3.70 324 147 70 10 70 174M 13.8 4.20 368 167 80 12 80 204.5M 15.4 4.70 412 187 91 13 91 235M 17.1 5.20 456 207 101 15 101 255.5M 18.7 5.70 501 227 112 16 112 286M 20.3 6.20 545 247 123 18 123 316.5M 22.0 6.70 589 267 133 19 133 33

Page 48: Ar tificial Lift Technologies - Borets

© Borets, 202146

Electric Submersible Pumps / 400 Series Pumps

ESP B 400-1250

Curvecomputedforonestagein1.00s.g.fluid.

Curvecomputedforonestagein1.00s.g.fluid.

ESP B 400-1250 Performance Curve @ 3,500 rpm (60 Hz)

ESP B 400-1250 Performance Curve @ 2,917 rpm (50 Hz)

Page 49: Ar tificial Lift Technologies - Borets

© Borets, 202147

ESP B 400-1250

Electric Submersible Pumps / 400 Series Pumps

ESP B 400-1250 Multi-Frequency Pump Curve – HeadCurvecomputedforonestagein1.00s.g.fluid.

ESP B 400-1250 Multi-Frequency Pump Curve – PowerCurvecomputedforonestagein1.00s.g.fluid.

Page 50: Ar tificial Lift Technologies - Borets

© Borets, 202148

ESP B 400-1250

Electric Submersible Pumps / 400 Series Pumps

One Stage Performance Data60Hz 50Hz

ESP + IM ESP + PMM ESP + IM ESP + PMMPump speed 3,500 rpm 3,600 rpm 2,917 rpm 3,000 rpmFlow rate 1,250 bpd 160 m3/dOperating range 694 – 1,561 bpd 714 – 1,606 bpd 92 – 207 m3/d 95 – 213 m3/dHead 29.30 ft 31.51 ft 6.33 m 6.78 mPower 0.426 hp 0.458 hp 0.181 kW 0.195 kWBestefficiency 63%

Floater Pumps

HousingLength Weight

Standard Duty Harsh Dutyw/o stage bearings TA

ft m lb kg stages stages stage bearings

1M 3.9 1.20 103 47 25 22 21.5M 5.6 1.70 147 67 40 36 32M 7.2 2.20 191 87 56 49 52.5M 8.8 2.70 235 107 72 64 63M 10.5 3.20 277 126 87 77 83.5M 12.1 3.70 321 146 103 91 94M 13.8 4.20 365 166 118 104 114.5M 15.4 4.70 409 186 134 118 125M 17.1 5.20 453 206 150 131 145.5M 18.7 5.70 497 226 165 145 156M 20.3 6.20 541 246 181 158 176.5M 22.0 6.70 585 266 197 173 18

Compression Pumps

HousingLength Weight

Standard Duty Harsh Dutyw/o stage bearings TA

ft m lb kg stages stages stage bearings

1M 3.9 1.20 101 46 24 22 21.5M 5.6 1.70 145 66 40 36 32M 7.2 2.20 189 86 56 49 52.5M 8.8 2.70 233 106 71 63 63M 10.5 3.20 277 126 87 76 83.5M 12.1 3.70 321 146 103 91 94M 13.8 4.20 365 166 118 104 114.5M 15.4 4.70 409 186 134 118 125M 17.1 5.20 453 206 149 131 14

Page 51: Ar tificial Lift Technologies - Borets

© Borets, 202149

ESP B 400-1750

Electric Submersible Pumps / 400 Series Pumps

ESP B 400-1750 Performance Curve @ 3,500 rpm (60 Hz)

ESP B 400-1750 Performance Curve @ 2,917 rpm (50 Hz)

Curvecomputedforonestagein1.00s.g.fluid.

Curvecomputedforonestagein1.00s.g.fluid.

Page 52: Ar tificial Lift Technologies - Borets

© Borets, 202150

Electric Submersible Pumps / 400 Series Pumps

ESP B 400-1750

ESP B 400-1750 Multi-Frequency Pump Curve – HeadCurvecomputedforonestagein1.00s.g.fluid.

Curvecomputedforonestagein1.00s.g.fluid.ESP B 400-1750 Multi-Frequency Pump Curve – Power

Page 53: Ar tificial Lift Technologies - Borets

© Borets, 202151

ESP B 400-1750

Electric Submersible Pumps / 400 Series Pumps

One Stage Performance Data60Hz 50Hz

ESP + IM ESP + PMM ESP + IM ESP + PMMPump speed 3,500 rpm 3,600 rpm 2,917 rpm 3,000 rpmFlow rate 1,750 bpd 250 m3/dOperating range

floaterpump 1,200 – 2,400 bpd 1,234 – 2,469 bpd 159 – 318 m3/d 164 – 327 m3/dcompression pump 500 – 2,400 bpd 514 – 2,469 bpd 66 – 318 m3/d 68 – 327 m3/d

packet pump 500 – 2,400 bpd 514 – 2,469 bpd 66 – 318 m3/d 68 – 327 m3/dHead 22.94 ft 24.59 ft 4.63 m 5.00 mPower 0.422 hp 0.456 hp 0.185 kW 0.200 kWBestefficiency 71%

Floater Pumps

HousingLength Weight

Standard Duty Harsh Dutyw/o stage bearings TA

ft m lb kg stages stages stagebearings

1M 3.9 1.20 110 50 15 15 21.5M 5.6 1.70 154 70 25 25 42M 7.2 2.20 198 90 35 35 52.5M 8.8 2.70 242 110 45 45 73M 10.5 3.20 286 130 55 55 93.5M 12.1 3.70 330 150 65 65 104M 13.8 4.20 374 170 75 75 124.5M 15.4 4.70 418 190 84 84 135M 17.1 5.20 462 210 94 94 155.5M 18.7 5.70 506 230 104 104 176M 20.3 6.20 550 250 114 114 186.5M 22.0 6.70 594 270 124 124 20

Compression Pumps

HousingLength Weight

Standard Duty Harsh Duty Extreme Dutyw/o stage bearings TA XA

ft m lb kg stages stages stagebearings stages stage

bearings1M 3.9 1.20 110 50 15 15 2 15 151.5M 5.6 1.70 154 70 25 25 4 25 252M 7.2 2.20 198 90 35 35 5 35 352.5M 8.8 2.70 242 110 45 45 7 45 453M 10.5 3.20 286 130 55 55 9 55 553.5M 12.1 3.70 330 150 65 65 10 65 654M 13.8 4.20 374 170 75 75 12 75 754.5M 15.4 4.70 418 190 84 84 13 84 845M 17.1 5.20 462 210 94 94 15 94 94

Page 54: Ar tificial Lift Technologies - Borets

© Borets, 202152

ESP B 400-1750

Electric Submersible Pumps / 400 Series Pumps

Packet Pumps

HousingLength Weight

Harsh Duty Extreme DutyTA XA3

ft m lb kg stages stage bearings stages stage

bearings1M 3.9 1.20 104 47 15 3 15 41.5M 5.6 1.70 148 67 25 4 25 62M 7.2 2.20 192 87 35 6 35 92.5M 8.8 2.70 236 107 44 7 44 113M 10.5 3.20 280 127 54 9 54 133.5M 12.1 3.70 324 147 64 11 64 164M 13.8 4.20 368 167 74 12 74 184.5M 15.4 4.70 412 187 84 14 84 215M 17.1 5.20 456 207 94 16 94 235.5M 18.7 5.70 501 227 104 17 104 266M 20.3 6.20 545 247 113 19 113 286.5M 22.0 6.70 589 267 123 21 123 31

Page 55: Ar tificial Lift Technologies - Borets

© Borets, 202153

Electric Submersible Pumps / 400 Series Pumps

ESP B 400-3000

ESP B 400-3000 Performance Curve @ 3,500 rpm (60 Hz)

ESP B 400-3000 Performance Curve @ 2,917 rpm (50 Hz)

Curvecomputedforonestagein1.00s.g.fluid.

Curvecomputedforonestagein1.00s.g.fluid.

Page 56: Ar tificial Lift Technologies - Borets

© Borets, 202154

Electric Submersible Pumps / 400 Series Pumps

ESP B 400-3000

ESP B 400-3000 Multi-Frequency Pump Curve – HeadCurvecomputedforonestagein1.00s.g.fluid.

Curvecomputedforonestagein1.00s.g.fluid.ESP B 400-3000 Multi-Frequency Pump Curve – Power

Page 57: Ar tificial Lift Technologies - Borets

© Borets, 202155

ESP B 400-3000

Electric Submersible Pumps / 400 Series Pumps

One Stage Performance Data60Hz 50Hz

ESP + IM ESP + PMM ESP + IM ESP + PMMPump speed 3,500 rpm 3,600 rpm 2,917 rpm 3,000 rpmFlow rate 3,000 bpd 400 m3/dOperating range

floaterpump 2,264 – 3,774 bpd 2,329 – 3,882 bpd 300 – 500 m3/d 309 – 514 m3/dcompression pump 1,000 – 3,774 bpd 1,029 – 3,882 bpd 133 – 500 m3/d 136 – 514 m3/d

packet pump 1,000 – 3,774 bpd 1,029 – 3,882 bpd 133 – 500 m3/d 136 – 514 m3/dHead 30.27 ft 32.43 ft 6.40 m 6.85 mPower 0.970 hp 1.043 hp 0.420 kW 0.451 kWBestefficiency 69%

Floater Pumps

HousingLength Weight

Standard Duty Harsh Dutyw/o stage bearings TA

ft m lb kg stages stages stage bearings

1M 3.9 1.20 103 50 12 12 21.5M 5.6 1.70 147 70 20 20 32M 7.2 2.20 191 90 28 28 52.5M 8.8 2.70 235 110 36 36 73M 10.5 3.20 286 130 44 44 83.5M 12.1 3.70 330 150 52 52 104M 13.8 4.20 374 170 60 60 114.5M 15.4 4.70 418 190 68 68 135M 17.1 5.20 462 210 76 76 155.5M 18.7 5.70 506 230 84 84 166M 20.3 6.20 550 250 92 92 186.5M 22.0 6.70 594 270 100 100 19

Page 58: Ar tificial Lift Technologies - Borets

© Borets, 202156

ESP B 400-3000

Electric Submersible Pumps / 400 Series Pumps

Compression Pumps

HousingLength Weight

Standard Duty Harsh Duty Extreme Dutyw/o stage bearings TA XA

ft m lb kg stages stages stage bearings stages stage

bearings1M 3.9 1.20 103 50 12 12 2 12 121.5M 5.6 1.70 147 70 20 20 3 20 202M 7.2 2.20 191 90 28 28 5 28 282.5M 8.8 2.70 235 110 36 36 7 36 363M 10.5 3.20 286 130 44 44 8 44 443.5M 12.1 3.70 330 150 52 52 10 52 524M 13.8 4.20 374 170 60 60 11 60 604.5M 15.4 4.70 418 190 68 68 13 68 685M 17.1 5.20 462 210 76 76 15 76 765.5M 18.7 5.70 506 230 84 84 16 84 846M 20.3 6.20 550 250 92 92 18 92 92

Packet Pumps

HousingLength Weight

Harsh Duty Extreme DutyTA XA3

ft m lb kg stages stage bearings stages stage

bearings1M 3.9 1.20 104 47 12 2 12 31.5M 5.6 1.70 148 67 20 4 20 52M 7.2 2.20 192 87 28 6 28 72.5M 8.8 2.70 236 107 36 7 36 93M 10.5 3.20 280 127 44 9 44 113.5M 12.1 3.70 324 147 51 10 51 134M 13.8 4.20 368 167 59 12 59 154.5M 15.4 4.70 412 187 67 13 67 175M 17.1 5.20 456 207 75 15 75 195.5M 18.7 5.70 501 227 83 17 83 216M 20.3 6.20 545 247 91 18 91 236.5M 22.0 6.70 589 267 99 20 99 25

Page 59: Ar tificial Lift Technologies - Borets

© Borets, 202157

ESP B 400-3700

Electric Submersible Pumps / 400 Series Pumps

ESP B 400-3700 Performance Curve @ 3,500 rpm (60 Hz)

ESP B 400-3700 Performance Curve @ 2,917 rpm (50 Hz)

Curvecomputedforonestagein1.00s.g.fluid.

Curvecomputedforonestagein1.00s.g.fluid.

Page 60: Ar tificial Lift Technologies - Borets

© Borets, 202158

Electric Submersible Pumps / 400 Series Pumps

ESP B 400-3700

ESP B 400-3700 Multi-Frequency Pump Curve – HeadCurvecomputedforonestagein1.00s.g.fluid.

Curvecomputedforonestagein1.00s.g.fluid.ESP B 400-3700 Multi-Frequency Pump Curve – Power

Page 61: Ar tificial Lift Technologies - Borets

© Borets, 202159

ESP B 400-3700

Electric Submersible Pumps / 400 Series Pumps

One Stage Performance Data60Hz 50Hz

ESP + IM ESP + PMM ESP + IM ESP + PMMPump speed 3,500 rpm 3,600 rpm 2,917 rpm 3,000 rpmFlow rate 3,700 bpd 500 m3/dOperating range

floaterpump 2,830 – 5,000 bpd 2,911 – 5,143 bpd 375 – 663 m3/d 386 – 681 m3/dcompression pump 1,500 – 5,000 bpd 1,543 – 5,143 bpd 199 – 663 m3/d 204 – 681 m3/d

packet pump 1,500 – 5,000 bpd 1,543 – 5,143 bpd 199 – 663 m3/d 204 – 681 m3/dHead 31.03 ft 33.04 ft 6.54 m 6.96 mPower 1.235 hp 1.327 hp 0.537 kW 0.577 kWBestefficiency 70%

Floater Pumps

HousingLength Weight

Standard Duty Harsh Dutyw/o stage bearings TA

ft m lb kg stages stages stage bearings

1M 3.9 1.20 106 48 9 9 21.5M 5.6 1.70 150 68 15 15 32M 7.2 2.20 194 88 20 20 42.5M 8.8 2.70 238 108 26 26 63M 10.5 3.20 282 128 32 32 73.5M 12.1 3.70 326 148 38 38 94M 13.8 4.20 370 168 43 43 104.5M 15.4 4.70 414 188 49 49 125M 17.1 5.20 458 208 55 55 135.5M 18.7 5.70 502 228 61 61 156M 20.3 6.20 546 248 66 66 166.5M 22.0 6.70 590 268 72 72 17

Page 62: Ar tificial Lift Technologies - Borets

© Borets, 202160

ESP B 400-3700

Electric Submersible Pumps / 400 Series Pumps

Compression Pumps

HousingLength Weight

Standard Duty Harsh Duty Extreme Dutyw/o stage bearings TA XA

ft m lb kg stages stages stage bearings stages stage

bearings1M 3.9 1.20 106 48 9 9 2 9 91.5M 5.6 1.70 150 68 15 14 3 15 152M 7.2 2.20 194 88 20 20 4 20 202.5M 8.8 2.70 238 108 26 26 6 26 263M 10.5 3.20 282 128 32 32 7 32 323.5M 12.1 3.70 326 148 38 38 9 38 384M 13.8 4.20 370 168 43 43 10 43 434.5M 15.4 4.70 414 188 49 49 12 49 495M 17.1 5.20 458 208 55 55 13 55 555.5M 18.7 5.70 502 228 61 61 15 61 616M 20.3 6.20 546 248 66 66 16 66 666.5M 22.0 6.70 590 268 72 72 17 - -

Packet Pumps

HousingLength Weight

Harsh Duty Extreme DutyTA XA3

ft m lb kg stages stage bearings stages stage

bearings1M 3.9 1.20 104 47 8 2 8 21.5M 5.6 1.70 148 67 14 3 14 32M 7.2 2.20 192 87 20 5 20 52.5M 8.8 2.70 236 107 25 6 25 63M 10.5 3.20 280 127 31 8 31 83.5M 12.1 3.70 324 147 37 9 37 94M 13.8 4.20 368 167 43 11 43 114.5M 15.4 4.70 412 187 48 12 48 125M 17.1 5.20 456 207 54 13 54 135.5M 18.7 5.70 501 227 60 15 60 156M 20.3 6.20 545 247 66 16 66 166.5M 22.0 6.70 589 267 72 18 72 18

Page 63: Ar tificial Lift Technologies - Borets

© Borets, 202161

ESP B 400-5800

Electric Submersible Pumps / 400 Series Pumps

ESP B 400-5800 Performance Curve @ 3,500 rpm (60 Hz)

ESP B 400-5800 Performance Curve @ 2,917 rpm (50 Hz)

Curvecomputedforonestagein1.00s.g.fluid.

Curvecomputedforonestagein1.00s.g.fluid.

Page 64: Ar tificial Lift Technologies - Borets

© Borets, 202162

Electric Submersible Pumps / 400 Series Pumps

ESP B 400-5800

ESP B 400-5800 Multi-Frequency Pump Curve – HeadCurvecomputedforonestagein1.00s.g.fluid.

Curvecomputedforonestagein1.00s.g.fluid.ESP B 400-5800 Multi-Frequency Pump Curve – Power

Page 65: Ar tificial Lift Technologies - Borets

© Borets, 202163

ESP B 400-5800

Electric Submersible Pumps / 400 Series Pumps

One Stage Performance Data60Hz 50Hz

ESP + IM ESP + PMM ESP + IM ESP + PMMPump speed 3,500 rpm 3,600 rpm 2,917 rpm 3,000 rpmFlow rate 5,800 bpd 800 m3/dOperating range

floaterpump 3,780 – 7,500 bpd 3,888 – 7,714 bpd 501 – 994 m3/d 515 – 1,022 m3/dcompression pump 1,500 – 7,500 bpd 1,543 – 7,714 bpd 199 – 994 m3/d 204 – 1,022 m3/d

packet pump 1,500 – 7,500 bpd 1,543 – 7,714 bpd 199 – 994 m3/d 204 – 1,022 m3/dHead 24.46 ft 26.11 ft 5.09 m 5.45 mPower 1.502 hp 1.613 hp 0.659 kW 0.708 kWBestefficiency 70%

Floater Pumps

HousingLength Weight

Standard Duty Harsh Dutyw/o stage bearings TA

ft m lb kg stages stages stage bearings

1M 3.9 1.20 106 48 8 8 21.5M 5.6 1.70 150 68 13 13 42M 7.2 2.20 194 88 19 19 62.5M 8.8 2.70 238 108 24 24 73M 10.5 3.20 277 126 29 29 93.5M 12.1 3.70 321 146 35 35 114M 13.8 4.20 365 166 40 40 134.5M 15.4 4.70 409 186 45 45 145M 17.1 5.20 453 206 50 50 165.5M 18.7 5.70 497 226 56 56 186M 20.3 6.20 541 246 61 61 206.5M 22.0 6.70 585 266 66 66 21

Page 66: Ar tificial Lift Technologies - Borets

© Borets, 202164

ESP B 400-5800

Electric Submersible Pumps / 400 Series Pumps

Compression Pumps

HousingLength Weight

Standard Duty Harsh Duty Extreme Dutyw/o stage bearings TA XA

ft m lb kg stages stages stage bearings stages stage

bearings1M 3.9 1.20 106 48 8 8 2 8 81.5M 5.6 1.70 150 68 13 13 4 13 132M 7.2 2.20 194 88 19 19 6 19 192.5M 8.8 2.70 238 108 24 24 7 24 243M 10.5 3.20 277 126 29 29 9 29 293.5M 12.1 3.70 321 146 35 35 11 35 354M 13.8 4.20 365 166 40 40 13 40 404.5M 15.4 4.70 409 186 45 45 14 45 455M 17.1 5.20 453 206 50 50 16 50 505.5M 18.7 5.70 497 226 56 56 18 56 566M 20.3 6.20 541 246 61 61 20 61 616.5M 22.0 6.70 585 266 66 66 21 - -

Packet Pumps

HousingLength Weight

Harsh Duty Extreme DutyTA XA3

ft m lb kg stages stage bearings stages stage

bearings1M 3.9 1.20 104 47 7 2 7 21.5M 5.6 1.70 148 67 13 3 13 32M 7.2 2.20 192 87 18 4 18 42.5M 8.8 2.70 236 107 23 6 23 63M 10.5 3.20 280 127 29 7 29 73.5M 12.1 3.70 324 147 34 8 34 84M 13.8 4.20 368 167 39 10 39 104.5M 15.4 4.70 412 187 44 11 44 115M 17.1 5.20 456 207 50 12 50 125.5M 18.7 5.70 501 227 55 14 55 146M 20.3 6.20 545 247 60 15 60 156.5M 22.0 6.70 589 267 66 16 66 16

Page 67: Ar tificial Lift Technologies - Borets

© Borets, 202165

ESP B 538-1500

Electric Submersible Pumps / 538 Series Pumps

ESP B 538-1500 Performance Curve @ 3,500 rpm (60 Hz)

ESP B 538-1500 Performance Curve @ 2,917 rpm (50 Hz)

Curvecomputedforonestagein1.00s.g.fluid.

Curvecomputedforonestagein1.00s.g.fluid.

Page 68: Ar tificial Lift Technologies - Borets

© Borets, 202166

Electric Submersible Pumps / 538 Series Pumps

ESP B 538-1500

ESP B 538-1500 Multi-Frequency Pump Curve – HeadCurvecomputedforonestagein1.00s.g.fluid.

Curvecomputedforonestagein1.00s.g.fluid.ESP B 538-1500 Multi-Frequency Pump Curve – Power

Page 69: Ar tificial Lift Technologies - Borets

© Borets, 202167

Electric Submersible Pumps / 538 Series Pumps

ESP B 538-1500

One Stage Performance Data60Hz 50Hz

ESP + IM ESP + PMM ESP + IM ESP + PMMPump speed 3,500 rpm 3,600 rpm 2,917 rpm 3,000 rpmFlow rate 1,500 bpd 200 m3/dOperating range

floaterpump 800 – 2,400 bpd 823 – 2,469 bpd 106 – 318 m3/d 109 – 327 m3/dcompression pump 350 – 2,400 bpd 360 – 2,469 bpd 46 – 318 m3/d 48 – 327 m3/d

packet pump 350 – 2,400 bpd 360 – 2,469 bpd 46 – 318 m3/d 48 – 327 m3/dHead 60.38 ft 64.36 ft 12.76 m 13.60 mPower 1.162 hp 1.253 hp 0.502 kW 0.541 kWBestefficiency 60%

Floater Pumps

HousingLength Weight

Standard Duty Harsh Dutyw/o stage bearings TA

ft m lb kg stages stages stage bearings

10 2.2 0.68 105 48 5 5 120 3.6 1.10 168 76 12 12 130 5.0 1.52 228 104 19 19 340 6.3 1.93 289 131 25 25 450 7.7 2.35 349 159 32 32 560 9.1 2.77 412 187 39 39 670 10.5 3.19 471 214 46 46 780 11.8 3.61 531 241 53 53 890 13.2 4.03 594 270 60 60 9

100 14.6 4.46 654 297 67 67 11110 16.0 4.87 715 325 74 74 12120 17.3 5.29 776 353 81 81 13130 18.7 5.71 836 380 88 88 14140 20.1 6.13 899 409 95 95 15150 21.5 6.54 959 436 102 102 16

Page 70: Ar tificial Lift Technologies - Borets

© Borets, 202168

ESP B 538-1500

Electric Submersible Pumps / 538 Series Pumps

Compression Pumps

HousingLength Weight

Standard Duty Harsh Duty Extreme Dutyw/o stage bearings TA XA

ft m lb kg stages stages stage bearings stages stage

bearings10 2.2 0.68 105 48 4 4 1 4 420 3.6 1.10 168 76 11 11 1 11 1130 5.0 1.52 228 104 18 18 2 18 1840 6.3 1.93 289 131 25 25 4 25 2550 7.7 2.35 349 159 32 32 5 32 3260 9.1 2.77 412 187 39 39 6 39 3970 10.5 3.19 471 214 46 46 7 46 4680 11.8 3.61 531 241 53 53 8 53 5390 13.2 4.03 594 270 60 60 9 60 60

100 14.6 4.46 654 297 67 67 11 67 67110 16.0 4.87 715 325 74 74 12 74 74120 17.3 5.29 776 353 81 81 13 81 81130 18.7 5.71 836 380 88 88 14 88 88140 20.1 6.13 899 409 95 95 15 95 95150 21.5 6.54 959 436 102 102 16 102 102

Packet Pumps

HousingLength Weight

Harsh DutyTA

ft m lb kg stages stage bearings

10 2.2 0.68 106 48 4 120 3.6 1.10 170 77 11 230 5.0 1.52 229 104 18 340 6.3 1.93 291 132 25 550 7.7 2.35 350 159 32 660 9.1 2.77 414 188 39 770 10.5 3.19 474 215 46 880 11.8 3.61 533 242 53 990 13.2 4.03 595 270 60 10

100 14.6 4.46 654 297 67 12110 16.0 4.87 716 325 74 13120 17.3 5.29 778 353 81 14130 18.7 5.71 837 380 88 15140 20.1 6.13 901 409 95 16150 21.5 6.54 960 436 102 17

Page 71: Ar tificial Lift Technologies - Borets

© Borets, 202169

ESP B 538-1900

Electric Submersible Pumps / 538 Series Pumps

ESP B 538-1900 Performance Curve @ 3,500 rpm (60 Hz)

ESP B 538-1900 Performance Curve @ 2,917 rpm (50 Hz)

Curvecomputedforonestagein1.00s.g.fluid.

Curvecomputedforonestagein1.00s.g.fluid.

Page 72: Ar tificial Lift Technologies - Borets

© Borets, 202170

Electric Submersible Pumps / 538 Series Pumps

ESP B 538-1900

ESP B 538-1900 Multi-Frequency Pump Curve – HeadCurvecomputedforonestagein1.00s.g.fluid.

Curvecomputedforonestagein1.00s.g.fluid.ESP B 538-1900 Multi-Frequency Pump Curve – Power

Page 73: Ar tificial Lift Technologies - Borets

© Borets, 202171

ESP B 538-1900

Electric Submersible Pumps / 538 Series Pumps

One Stage Performance Data 60Hz 50Hz

ESP + IM ESP + PMM ESP + IM ESP + PMMPump speed 3,500 rpm 3,600 rpm 2,917 rpm 3,000 rpmFlow rate 1,900 bpd 250 m3/dOperating range

floaterpump 1,050 – 2,300 bpd 1,080 – 2,366 bpd 139 – 305 m3/d 143 – 313 m3/dcompression pump 755 – 2,300 bpd 777 – 2,366 bpd 100 – 305 m3/d 103 – 313 m3/d

packet pump 755 – 2,300 bpd 777 – 2,366 bpd 100 – 305 m3/d 103 – 313 m3/dHead 47.45 ft 51.12 ft 10.10 m 10.86 mPower 1.047 hp 1.137 hp 0.451 kW 0.491 kWBestefficiency 64%

Floater Pumps

HousingLength Weight

Standard Duty Harsh Dutyw/o stage bearings TA

ft m lb kg stages stages stage bearings

10 2.2 0.68 105 48 9 8 120 3.6 1.10 168 76 21 20 130 5.0 1.52 228 104 34 31 340 6.3 1.93 289 131 47 43 450 7.7 2.35 349 159 60 55 560 9.1 2.77 412 187 73 67 670 10.5 3.19 471 214 85 79 780 11.8 3.61 531 241 98 91 890 13.2 4.03 594 270 111 102 10

100 14.6 4.46 654 297 124 114 11110 16.0 4.87 715 325 137 126 12120 17.3 5.29 776 353 149 138 13130 18.7 5.71 836 380 162 150 14140 20.1 6.13 899 409 175 161 16150 21.5 6.54 959 436 188 173 17

Page 74: Ar tificial Lift Technologies - Borets

© Borets, 202172

ESP B 538-1900

Electric Submersible Pumps / 538 Series Pumps

Compression Pumps

HousingLength Weight

Standard Duty Harsh Dutyw/o stage bearings TA

ft m lb kg stages stages stage bearings

10 2.2 0.68 105 48 9 8 120 3.6 1.10 168 76 21 20 130 5.0 1.52 228 104 34 31 340 6.3 1.93 289 131 47 43 450 7.7 2.35 349 159 60 55 560 9.1 2.77 412 187 73 67 670 10.5 3.19 471 214 85 79 780 11.8 3.61 531 241 98 91 890 13.2 4.03 594 270 111 102 10

100 14.6 4.46 654 297 124 114 11110 16.0 4.87 715 325 137 126 12120 17.3 5.29 776 353 149 138 13130 18.7 5.71 836 380 162 150 14140 20.1 6.13 899 409 175 161 16150 21.5 6.54 959 436 188 173 17

Packet Pumps

HousingLength Weight

Harsh DutyTA

ft m lb kg stages stage bearings

10 2.2 0.68 106 48 7 120 3.6 1.10 170 77 20 230 5.0 1.52 229 104 31 440 6.3 1.93 291 132 43 550 7.7 2.35 350 159 55 660 9.1 2.77 414 188 67 770 10.5 3.19 474 215 78 880 11.8 3.61 533 242 90 990 13.2 4.03 595 270 101 11

100 14.6 4.46 654 297 113 12110 16.0 4.87 716 325 125 13120 17.3 5.29 778 353 137 14130 18.7 5.71 837 380 149 15140 20.1 6.13 901 409 160 16150 21.5 6.54 960 436 172 18

Page 75: Ar tificial Lift Technologies - Borets

© Borets, 202173

ESP B 538-2600

Electric Submersible Pumps / 538 Series Pumps

ESP B 538-2600 Performance Curve @ 3,500 rpm (60 Hz)

ESP B 538-2600 Performance Curve @ 2,917 rpm (50 Hz)

Curvecomputedforonestagein1.00s.g.fluid.

Curvecomputedforonestagein1.00s.g.fluid.

Page 76: Ar tificial Lift Technologies - Borets

© Borets, 202174

Electric Submersible Pumps / 538 Series Pumps

ESP B 538-2600

ESP B 538-2600 Multi-Frequency Pump Curve – HeadCurvecomputedforonestagein1.00s.g.fluid.

Curvecomputedforonestagein1.00s.g.fluid.ESP B 538-2600 Multi-Frequency Pump Curve – Power

Page 77: Ar tificial Lift Technologies - Borets

© Borets, 202175

ESP B 538-2600

Electric Submersible Pumps / 538 Series Pumps

One Stage Performance Data60Hz 50Hz

ESP + IM ESP + PMM ESP + IM ESP + PMMPump speed 3,500 rpm 3,600 rpm 2,917 rpm 3,000 rpmFlow rate 2,600 bpd 300 m3/dOperating range

floaterpump 1,600 – 3,200 bpd 1,646 – 3,291 bpd 212 – 424 m3/d 218 – 436 m3/dcompression pump 755 – 3,200 bpd 777 – 3,291 bpd 100 – 424 m3/d 103 – 436 m3/d

packet pump 755 – 3,200 bpd 777 – 3,291 bpd 100 – 424 m3/d 103 – 436 m3/dHead 48.90 ft 52.90 ft 11.22 m 11.97 mPower 1.456 hp 1.571 hp 0.601 kW 0.647 kWBestefficiency 64%

Floater Pumps

HousingLength Weight

Standard Duty Harsh Dutyw/o stage bearings TA

ft m lb kg stages stages stage bearings

10 2.2 0.68 105 48 9 8 120 3.6 1.10 168 76 21 20 130 5.0 1.52 228 104 34 31 340 6.3 1.93 289 131 47 43 450 7.7 2.35 349 159 60 55 560 9.1 2.77 412 187 73 67 670 10.5 3.19 471 214 85 79 780 11.8 3.61 531 241 98 91 890 13.2 4.03 594 270 111 102 10

100 14.6 4.46 654 297 124 114 11110 16.0 4.87 715 325 137 126 12120 17.3 5.29 776 353 149 138 13130 18.7 5.71 836 380 162 150 14140 20.1 6.13 899 409 175 161 16150 21.5 6.54 959 436 188 173 17

Page 78: Ar tificial Lift Technologies - Borets

© Borets, 202176

Compression Pumps

HousingLength Weight

Standard Duty Harsh Dutyw/o stage bearings TA

ft m lb kg stages stages stage bearings

10 2.2 0.68 105 48 9 8 120 3.6 1.10 168 76 21 20 130 5.0 1.52 228 104 34 31 340 6.3 1.93 289 131 47 43 450 7.7 2.35 349 159 60 55 560 9.1 2.77 412 187 73 67 670 10.5 3.19 471 214 85 79 780 11.8 3.61 531 241 98 91 890 13.2 4.03 594 270 111 102 10

100 14.6 4.46 654 297 124 114 11110 16.0 4.87 715 325 137 126 12120 17.3 5.29 776 353 149 138 13130 18.7 5.71 836 380 162 150 14140 20.1 6.13 899 409 175 161 16150 21.5 6.54 959 436 188 173 17

ESP B 538-2600

Electric Submersible Pumps / 538 Series Pumps

Page 79: Ar tificial Lift Technologies - Borets

© Borets, 202177

ESP B 538-3600

Electric Submersible Pumps / 538 Series Pumps

ESP B 538-3600 Performance Curve @ 3,500 rpm (60 Hz)

ESP B 538-3600 Performance Curve @ 2,917 rpm (50 Hz)

Curvecomputedforonestagein1.00s.g.fluid.

Curvecomputedforonestagein1.00s.g.fluid.

Page 80: Ar tificial Lift Technologies - Borets

© Borets, 202178

Electric Submersible Pumps / 538 Series Pumps

ESP B 538-3600

ESP B 538-3600 Multi-Frequency Pump Curve – HeadCurvecomputedforonestagein1.00s.g.fluid.

Curvecomputedforonestagein1.00s.g.fluid.ESP B 538-3600 Multi-Frequency Pump Curve – Power

Page 81: Ar tificial Lift Technologies - Borets

© Borets, 202179

ESP B 538-3600

Electric Submersible Pumps / 538 Series Pumps

One Stage Performance Data 60Hz 50Hz

ESP + IM ESP + PMM ESP + IM ESP + PMMPump speed 3,500 rpm 3,600 rpm 2,917 rpm 3,000 rpmFlow rate 3,600 bpd 400 m3/dOperating range

floaterpump 2,400 – 4,600 bpd 2,469 – 4,731 bpd 318 – 610 m3/d 327 – 627 m3/dcompression pump 1,509 – 4,600 bpd 1,552 – 4,731 bpd 200 – 610 m3/d 206 – 627 m3/d

packet pump 1,509 – 4,600 bpd 1,552 – 4,731 bpd 200 – 610 m3/d 206 – 627 m3/dHead 48.90 ft 52.80 ft 11.40 m 12.18 mPower 1.843 hp 1.985 hp 0.751 kW 0.810 kWBestefficiency 70%

Floater Pumps

HousingLength Weight

Standard Duty Harsh Dutyw/o stage bearings TA

ft m lb kg stages stages stage bearings

10 2.2 0.68 105 48 6 5 120 3.6 1.10 168 76 15 14 130 5.0 1.52 228 104 24 23 340 6.3 1.93 289 131 33 31 450 7.7 2.35 349 159 42 40 560 9.1 2.77 412 187 51 48 670 10.5 3.19 471 214 60 57 780 11.8 3.61 531 241 69 65 990 13.2 4.03 594 270 79 73 10

100 14.6 4.46 654 297 88 82 11110 16.0 4.87 715 325 97 91 12120 17.3 5.29 776 353 106 99 14130 18.7 5.71 836 380 115 107 15140 20.1 6.13 899 409 124 116 16150 21.5 6.54 959 436 133 124 17

Page 82: Ar tificial Lift Technologies - Borets

© Borets, 202180

ESP B 538-3600

Electric Submersible Pumps / 538 Series Pumps

Compression Pumps

HousingLength Weight

Standard Duty Harsh Dutyw/o stage bearings TA

ft m lb kg stages stages stage bearings

10 2.2 0.68 105 48 6 5 120 3.6 1.10 168 76 15 14 130 5.0 1.52 228 104 24 23 340 6.3 1.93 289 131 33 31 450 7.7 2.35 349 159 42 40 560 9.1 2.77 412 187 51 48 670 10.5 3.19 471 214 60 57 780 11.8 3.61 531 241 69 65 990 13.2 4.03 594 270 79 73 10

100 14.6 4.46 654 297 88 82 11110 16.0 4.87 715 325 97 91 12120 17.3 5.29 776 353 106 99 14130 18.7 5.71 836 380 115 107 15140 20.1 6.13 899 409 124 116 16150 21.5 6.54 959 436 133 124 17

Packet Pumps

HousingLength Weight

Harsh DutyTA

ft m lb kg stages stage bearings

10 2.2 0.68 106 48 5 120 3.6 1.10 170 77 14 230 5.0 1.52 229 104 22 440 6.3 1.93 291 132 31 550 7.7 2.35 350 159 39 660 9.1 2.77 414 188 48 770 10.5 3.19 474 215 56 880 11.8 3.61 533 242 64 1090 13.2 4.03 595 270 73 11

100 14.6 4.46 654 297 81 12110 16.0 4.87 716 325 90 13120 17.3 5.29 778 353 98 14130 18.7 5.71 837 380 107 16140 20.1 6.13 901 409 115 17150 21.5 6.54 960 436 124 18

Page 83: Ar tificial Lift Technologies - Borets

© Borets, 202181

ESP B 538-5000

Electric Submersible Pumps / 538 Series Pumps

ESP B 538-5000 Performance Curve @ 3,500 rpm (60 Hz)

ESP B 538-5000 Performance Curve @ 2,917 rpm (50 Hz)

Curvecomputedforonestagein1.00s.g.fluid.

Curvecomputedforonestagein1.00s.g.fluid.

Page 84: Ar tificial Lift Technologies - Borets

© Borets, 202182

Electric Submersible Pumps / 538 Series Pumps

ESP B 538-5000

Curve Computed for one stage in 1.00 s.g. fluid.ESP B 538-5000 Multi-FrEquEncy PuMP curvE – PowEr

ESP B 538-5000 Multi-Frequency Pump Curve – HeadCurvecomputedforonestagein1.00s.g.fluid.

Page 85: Ar tificial Lift Technologies - Borets

© Borets, 202183

Electric Submersible Pumps / 538 Series Pumps

ESP B 538-5000

One Stage Performance Data 60Hz 50Hz

ESP + IM ESP + PMM ESP + IM ESP + PMMPump speed 3,500 rpm 3,600 rpm 2,917 rpm 3,000 rpmFlow rate 5,000 bpd 600 m3/dOperating range

floaterpump 3,700 – 6,350 bpd 3,806 – 6,531 bpd 490 – 841 m3/d 504 – 865 m3/dcompression pump 1,509 – 6,350 bpd 1,552 – 6,531 bpd 200 – 841 m3/d 206 – 865 m3/d

packet pump 1,509 – 6,350 bpd 1,552 – 6,531 bpd 200 – 841 m3/d 206 – 865 m3/dHead 50.93 ft 55.13 ft 11.54 m 12.37 mPower 2.678 hp 2.888 hp 1.125 kW 1.215 kWBestefficiency 70%

Floater Pumps

HousingLength Weight

Standard Duty Harsh Dutyw/o stage bearings TA

ft m lb kg stages stages stage bearings

10 2.2 0.68 105 48 4 4 120 3.6 1.10 168 76 10 10 130 5.0 1.52 228 104 17 17 340 6.3 1.93 289 131 23 23 450 7.7 2.35 349 159 29 29 560 9.1 2.77 412 187 36 36 770 10.5 3.19 471 214 42 42 880 11.8 3.61 531 241 49 49 990 13.2 4.03 594 270 55 55 10

100 14.6 4.46 654 297 62 62 12110 16.0 4.87 715 325 68 68 13120 17.3 5.29 776 353 75 75 14130 18.7 5.71 836 380 81 81 16140 20.1 6.13 899 409 88 88 17150 21.5 6.54 959 436 94 94 18

Page 86: Ar tificial Lift Technologies - Borets

© Borets, 202184

ESP B 538-5000

Electric Submersible Pumps / 538 Series Pumps

Compression Pumps

HousingLength Weight

Standard Duty Harsh Duty Extreme Dutyw/o stage bearings TA XA

ft m lb kg stages stages stage bearings stages stage

bearings10 2.2 0.68 105 48 4 4 1 4 420 3.6 1.10 168 76 10 10 1 10 1030 5.0 1.52 228 104 17 17 3 17 1740 6.3 1.93 289 131 23 23 4 23 2350 7.7 2.35 349 159 29 29 5 29 2960 9.1 2.77 412 187 36 36 7 36 3670 10.5 3.19 471 214 42 42 8 42 4280 11.8 3.61 531 241 49 49 9 49 4990 13.2 4.03 594 270 55 55 10 55 55

100 14.6 4.46 654 297 62 62 12 62 62110 16.0 4.87 715 325 68 68 13 68 68120 17.3 5.29 776 353 74 74 14 74 74130 18.7 5.71 836 380 81 81 16 81 81140 20.1 6.13 899 409 87 87 17 87 87150 21.5 6.54 959 436 94 94 18 94 94

Packet Pumps

HousingLength Weight

Harsh Duty Extreme DutyTA XA3

ft m lb kg stages stage bearings stages stage

bearings10 2.2 0.68 105 48 4 1 4 120 3.6 1.10 168 76 10 2 10 330 5.0 1.52 228 104 17 4 17 540 6.3 1.93 289 131 23 5 23 650 7.7 2.35 349 159 29 6 29 860 9.1 2.77 412 187 36 8 36 970 10.5 3.19 471 214 42 9 42 1180 11.8 3.61 531 241 49 10 49 1390 13.2 4.03 594 270 55 11 55 14

100 14.6 4.46 654 297 62 13 62 16110 16.0 4.87 715 325 68 14 68 17120 17.3 5.29 776 353 74 15 74 19130 18.7 5.71 836 380 81 17 81 21140 20.1 6.13 899 409 87 18 87 22150 21.5 6.54 959 436 94 19 94 24

Page 87: Ar tificial Lift Technologies - Borets

© Borets, 202185

Electric Submersible Pumps / 538 Series Pumps

ESP B 538-7000

ESP B 538-7000 Performance Curve @ 3,500 rpm (60 Hz)

ESP B 538-7000 Performance Curve @ 2,917 rpm (50 Hz)

Curvecomputedforonestagein1.00s.g.fluid.

Curvecomputedforonestagein1.00s.g.fluid.

Page 88: Ar tificial Lift Technologies - Borets

© Borets, 202186

Electric Submersible Pumps / 538 Series Pumps

ESP B 538-7000

ESP B 538-7000 Multi-Frequency Pump Curve – HeadCurvecomputedforonestagein1.00s.g.fluid.

Curvecomputedforonestagein1.00s.g.fluid.ESP B 538-7000 Multi-Frequency Pump Curve – Power

Page 89: Ar tificial Lift Technologies - Borets

© Borets, 202187

ESP B 538-7000

Electric Submersible Pumps / 538 Series Pumps

One Stage Performance Data 60Hz 50Hz

ESP + IM ESP + PMM ESP + IM ESP + PMMPump speed 3,500 rpm 3,600 rpm 2,917 rpm 3,000 rpmFlow rate 7,000 bpd 800 m3/dOperating range

floaterpump 5,000 – 10,000 bpd 5,143 – 10,286 bpd 663 – 1,325 m3/d 681 – 1,363 m3/dcompression pump 1,962 – 10,000 bpd 2,018 – 10,286 bpd 260 – 1,325 m3/d 267 – 1,363 m3/d

packet pump 1,962 – 10,000 bpd 2,018 – 10,286 bpd 260 – 1,325 m3/d 267 – 1,363 m3/dHead 44.70 ft 48.02 ft 10.06 m 10.72 mPower 3.210 hp 3.462 hp 1.329 kW 1.435 kWBestefficiency 72%

Floater Pumps

HousingLength Weight

Standard Duty Harsh Dutyw/o stage bearings TA

ft m lb kg stages stages stage bearings

10 2.2 0.68 115 52 3 3 120 3.6 1.10 185 84 9 9 230 5.0 1.52 259 118 14 14 340 6.3 1.93 329 149 20 20 450 7.7 2.35 398 181 25 25 660 9.1 2.77 472 215 31 31 770 10.5 3.19 541 246 36 36 880 11.8 3.61 615 280 42 42 1090 13.2 4.03 685 311 47 47 11

100 14.6 4.46 760 346 53 53 13110 16.0 4.87 828 376 58 58 14120 17.3 5.29 898 408 64 64 15130 18.7 5.71 972 442 69 69 17140 20.1 6.13 1,042 473 75 75 18150 21.5 6.54 1,116 507 80 80 19

Page 90: Ar tificial Lift Technologies - Borets

© Borets, 202188

ESP B 538-7000

Electric Submersible Pumps / 538 Series Pumps

Compression Pumps

HousingLength Weight

Standard Duty Harsh Duty Extreme Dutyw/o stage bearings TA XA

ft m lb kg stages stages stage bearings stages stage

bearings10 2.2 0.68 115 52 3 3 1 3 320 3.6 1.10 185 84 9 9 2 9 930 5.0 1.52 259 118 14 14 3 14 1440 6.3 1.93 329 149 20 20 4 20 2050 7.7 2.35 398 181 25 25 6 25 2560 9.1 2.77 472 215 31 31 7 31 3170 10.5 3.19 541 246 36 36 8 36 3680 11.8 3.61 615 280 42 42 10 42 4290 13.2 4.03 685 311 47 47 11 47 47

100 14.6 4.46 760 346 53 53 13 53 53110 16.0 4.87 828 376 58 58 14 58 58120 17.3 5.29 898 408 64 64 15 64 64130 18.7 5.71 972 442 69 69 17 69 69140 20.1 6.13 1,042 473 75 75 18 75 75150 21.5 6.54 1,116 507 80 80 19 80 80

Packet Pumps

HousingLength Weight

Harsh Duty Extreme DutyTA XA3

ft m lb kg stages stage bearings stages stage

bearings10 2.2 0.68 115 52 - - - -20 3.6 1.10 185 84 8 2 8 230 5.0 1.52 259 118 14 4 14 440 6.3 1.93 329 149 19 5 19 550 7.7 2.35 398 181 25 7 25 760 9.1 2.77 472 215 30 8 30 870 10.5 3.19 541 246 36 9 36 980 11.8 3.61 615 280 41 11 41 1190 13.2 4.03 685 311 47 12 47 12

100 14.6 4.46 760 346 52 13 52 13110 16.0 4.87 828 376 58 15 58 15120 17.3 5.29 898 408 63 16 63 16130 18.7 5.71 972 442 69 18 69 18140 20.1 6.13 1,042 473 74 19 74 19150 21.5 6.54 1,116 507 80 20 80 20

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© Borets, 20218989

Electric Submersible Pumps / 538 Series Pumps

ESP B 538-8000

ESP B 538-8000 Performance Curve @ 3,500 rpm (60 Hz)

ESP B 538-8000 Performance Curve @ 2,917 rpm (50 Hz)

Curvecomputedforonestagein1.00s.g.fluid.

Curvecomputedforonestagein1.00s.g.fluid.

Page 92: Ar tificial Lift Technologies - Borets

© Borets, 202190

Electric Submersible Pumps / 538 Series Pumps

ESP B 538-8000

ESP B 538-8000 Multi-Frequency Pump Curve – HeadCurvecomputedforonestagein1.00s.g.fluid.

Curvecomputedforonestagein1.00s.g.fluid.ESP B 538-8000 Multi-Frequency Pump Curve – Power

Page 93: Ar tificial Lift Technologies - Borets

© Borets, 202191

ESP B 538-8000

Electric Submersible Pumps / 538 Series Pumps

One Stage Performance Data 60Hz 50Hz

ESP + IM ESP + PMM ESP + IM ESP + PMMPump speed 3,500 rpm 3,600 rpm 2,917 rpm 3,000 rpmFlow rate 8,000 bpd 1,000 m3/dOperating range

floaterpump 4,000 – 11,000 bpd 4,114 – 11,314 bpd 530 – 1,458 m3/d 545 – 1,499 m3/dcompression pump 3,000 – 11,000 bpd 3,086 – 11,314 bpd 398 – 1,458 m3/d 409 – 1,499 m3/d

packet pump 3,000 – 11,000 bpd 3,086 – 11,314 bpd 398 – 1,458 m3/d 409 – 1,499 m3/dHead 49.83 ft 54.06 ft 11.09 m 11.96 mPower 3.765 hp 4.065 hp 1.602 kW 1.731 kWBestefficiency 78%

Floater Pumps

HousingLength Weight

Standard Duty Harsh Dutyw/o stage bearings TA

ft m lb kg stages stages stage bearings

10 2.2 0.68 115 52 3 3 120 3.6 1.10 185 84 7 7 130 5.0 1.52 259 118 12 12 240 6.3 1.93 329 149 17 17 450 7.7 2.35 398 181 21 21 560 9.1 2.77 472 215 26 26 670 10.5 3.19 541 246 31 31 780 11.8 3.61 615 280 35 35 890 13.2 4.03 685 311 40 40 9

100 14.6 4.45 760 346 44 44 10110 16.0 4.87 828 376 49 49 12120 17.3 5.29 898 408 54 54 13130 18.7 5.71 972 442 58 58 14140 20.1 6.13 1,042 473 63 63 15150 21.5 6.54 1,116 507 68 68 16

Page 94: Ar tificial Lift Technologies - Borets

© Borets, 202192

ESP B 538-8000

Electric Submersible Pumps / 538 Series Pumps

Compression Pumps

HousingLength Weight

Standard Duty Harsh Duty Extreme Dutyw/o stage bearings TA XA

ft m lb kg stages stages stage bearings stages stage

bearings10 2.2 0.68 115 52 3 3 1 3 320 3.6 1.10 185 84 7 7 1 7 730 5.0 1.52 259 118 12 12 2 12 1240 6.3 1.93 329 149 17 17 4 17 1750 7.7 2.35 398 181 21 21 5 21 2160 9.1 2.77 472 215 26 26 6 26 2670 10.5 3.19 541 246 31 31 7 31 3180 11.8 3.61 615 280 35 35 8 35 3590 13.2 4.03 685 311 40 40 9 40 40

100 14.6 4.45 760 346 44 44 10 44 44110 16.0 4.87 828 376 49 49 12 49 49120 17.3 5.29 898 408 54 54 13 54 54130 18.7 5.71 972 442 58 58 14 58 58140 20.1 6.13 1,042 473 63 63 15 63 63150 21.5 6.54 1,116 507 68 68 16 68 68

Packet Pumps

HousingLength Weight

Harsh Duty Extreme DutyTA XA3

ft m lb kg stages stage bearings stages stage

bearings10 2.2 0.68 115 52 3 1 - -20 3.6 1.10 185 84 7 2 7 230 5.0 1.52 259 118 12 3 12 340 6.3 1.93 329 149 16 4 16 450 7.7 2.35 398 181 21 6 21 660 9.1 2.77 472 215 26 7 26 770 10.5 3.19 541 246 30 8 30 880 11.8 3.61 615 280 35 9 35 990 13.2 4.03 685 311 40 10 40 10

100 14.6 4.45 760 346 44 11 44 11110 16.0 4.87 828 376 49 13 49 13120 17.3 5.29 898 408 53 14 53 14130 18.7 5.71 972 442 58 15 58 15140 20.1 6.13 1,042 473 63 16 63 16150 21.5 6.54 1,116 507 67 17 67 17

Page 95: Ar tificial Lift Technologies - Borets

© Borets, 202193

Electric Submersible Pumps / 538 Series Pumps

ESP B 538-9000

ESP B 538-9000 Performance Curve @ 3,500 rpm (60 Hz)

ESP B 538-9000 Performance Curve @ 2,917 rpm (50 Hz)

Curvecomputedforonestagein1.00s.g.fluid.

Curvecomputedforonestagein1.00s.g.fluid.

Page 96: Ar tificial Lift Technologies - Borets

© Borets, 202194

Electric Submersible Pumps / 538 Series Pumps

ESP B 538-9000

ESP B 538-9000 Multi-Frequency Pump Curve – HeadCurvecomputedforonestagein1.00s.g.fluid.

Curvecomputedforonestagein1.00s.g.fluid.ESP B 538-9000 Multi-Frequency Pump Curve – Power

Page 97: Ar tificial Lift Technologies - Borets

© Borets, 202195

ESP B 538-9000

Electric Submersible Pumps / 538 Series Pumps

One Stage Performance Data 60Hz 50Hz

ESP + IM ESP + PMM ESP + IM ESP + PMMPump speed 3,500 rpm 3,600 rpm 2,917 rpm 3,000 rpmFlow rate 9,000 bpd 1,250 m3/dOperating range

floaterpump 5,000 – 11,000 bpd 5,143 – 11,314 bpd 663 – 1,458 m3/d 681 – 1,499 m3/dcompression pump 3,019 – 11,000 bpd 3,105 – 11,314 bpd 400 – 1,458 m3/d 411 – 1,499 m3/d

packet pump 3,019 – 11,000 bpd 3,105 – 11,314 bpd 400 – 1,458 m3/d 411 – 1,499 m3/dHead 37.23 ft 40.20 ft 7.54 m 8.20 mPower 3.432 hp 3.700 hp 1.503 kW 1.620 kWBestefficiency 72%

Floater Pumps

HousingLength Weight

Standard Duty Harsh Dutyw/o stage bearings TA

ft m lb kg stages stages stage bearings

10 2.2 0.68 115 52 3 3 120 3.6 1.10 185 84 8 8 130 5.0 1.52 259 118 13 13 340 6.3 1.93 329 149 17 17 450 7.7 2.35 398 181 22 22 560 9.1 2.77 472 215 27 27 670 10.5 3.19 541 246 32 32 780 11.8 3.61 615 280 37 37 990 13.2 4.03 685 311 42 42 10

100 14.6 4.46 760 346 47 47 11110 16.0 4.87 828 376 51 51 12120 17.3 5.29 898 408 56 56 13130 18.7 5.71 972 442 61 61 15140 20.1 6.13 1,042 473 66 66 16150 21.5 6.54 1,116 507 71 71 17

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© Borets, 202196

ESP B 538-9000

Electric Submersible Pumps / 538 Series Pumps

Compression Pumps

HousingLength Weight

Standard Duty Harsh Duty Extreme Dutyw/o stage bearings TA XA

ft m lb kg stages stages stage bearings stages stage

bearings10 2.2 0.68 115 52 3 3 1 3 320 3.6 1.10 185 84 8 8 1 8 830 5.0 1.52 259 118 13 13 3 13 1340 6.3 1.93 329 149 17 17 4 17 1750 7.7 2.35 398 181 22 22 5 22 2260 9.1 2.77 472 215 27 27 6 27 2770 10.5 3.19 541 246 32 32 7 32 3280 11.8 3.61 615 280 37 37 9 37 3790 13.2 4.03 685 311 42 42 10 42 42

100 14.6 4.46 760 346 47 47 11 47 47110 16.0 4.87 828 376 51 51 12 51 51120 17.3 5.29 898 408 56 56 13 56 56130 18.7 5.71 972 442 61 61 15 61 61140 20.1 6.13 1,042 473 66 66 16 66 66150 21.5 6.54 1,116 507 71 71 17 71 71

Packet Pumps

HousingLength Weight

Harsh Duty Extreme DutyTA XA3

ft m lb kg stages stage bearings stages stage

bearings10 2.2 0.68 115 52 - - - -20 3.6 1.10 185 84 7 2 7 230 5.0 1.52 259 118 12 3 12 340 6.3 1.93 329 149 17 5 17 550 7.7 2.35 398 181 22 6 22 660 9.1 2.77 472 215 27 7 27 770 10.5 3.19 541 246 31 8 31 880 11.8 3.61 615 280 36 9 36 990 13.2 4.03 685 311 41 11 41 11

100 14.6 4.46 760 346 46 12 46 12110 16.0 4.87 828 376 51 13 51 13120 17.3 5.29 898 408 56 14 56 14130 18.7 5.71 972 442 61 16 61 16140 20.1 6.13 1,042 473 65 17 65 17150 21.5 6.54 1,116 507 70 18 70 18

Page 99: Ar tificial Lift Technologies - Borets

© Borets, 202197

ESP B 538-12500

Electric Submersible Pumps / 538 Series Pumps

ESP B 538-12500 Performance Curve @ 3,500 rpm (60 Hz)

ESP B 538-12500 Performance Curve @ 2,917 rpm (50 Hz)

Curvecomputedforonestagein1.00s.g.fluid.

Curvecomputedforonestagein1.00s.g.fluid.

Page 100: Ar tificial Lift Technologies - Borets

© Borets, 202198

Electric Submersible Pumps / 538 Series Pumps

ESP B 538-12500

ESP B 538-12500 Multi-Frequency Pump Curve – HeadCurvecomputedforonestagein1.00s.g.fluid.

Curvecomputedforonestagein1.00s.g.fluid.ESP B 538-12500 Multi-Frequency Pump Curve – Power

Page 101: Ar tificial Lift Technologies - Borets

© Borets, 202199

ESP B 538-12500

Electric Submersible Pumps / 538 Series Pumps

One Stage Performance Data 60Hz 50Hz

ESP + IM ESP + PMM ESP + IM ESP + PMMPump speed 3,500 rpm 3,600 rpm 2,917 rpm 3,000 rpmFlow rate 12,500 bpd 1,500 m3/dOperating range 8,000 – 16,000 bpd 8,229 – 16,457 bpd 1,060 – 2,120 m3/d 1,090 – 2,181 m3/dHead 35.17 ft 38.43 ft 8.22 m 8.87 mPower 4.445 hp 4.840 hp 1.913 kW 2.071 kWBestefficiency 73%

Floater Pumps

HousingLength Weight

Standard Duty Harsh Dutyw/o stage bearings TA

ft m lb kg stages stages stage bearings

10 2.2 0.68 115 52 2 2 120 3.6 1.10 185 84 5 5 130 5.0 1.52 259 118 9 9 240 6.3 1.93 329 149 12 12 350 7.7 2.35 398 181 16 16 560 9.1 2.77 472 215 19 19 670 10.5 3.19 541 246 23 23 780 11.8 3.61 615 280 26 26 890 13.2 4.03 685 311 29 29 9

100 14.6 4.46 760 346 33 33 10110 16.0 4.87 828 376 36 36 11120 17.3 5.29 898 408 40 40 13130 18.7 5.71 972 442 43 43 14140 20.1 6.13 1,042 473 47 47 15150 21.5 6.54 1,116 507 50 50 16

Page 102: Ar tificial Lift Technologies - Borets

© Borets, 2021100

ESP B 538-12500

Electric Submersible Pumps / 538 Series Pumps

Compression Pumps

HousingLength Weight

Standard Duty Harsh Duty Extreme Dutyw/o stage bearings TA XA

ft m lb kg stages stages stage bearings stages stage

bearings10 2.2 0.68 115 52 2 2 1 2 220 3.6 1.10 185 84 5 5 1 5 530 5.0 1.52 259 118 9 9 2 9 940 6.3 1.93 329 149 12 12 3 12 1250 7.7 2.35 398 181 16 16 5 16 1660 9.1 2.77 472 215 19 19 6 19 1970 10.5 3.19 541 246 23 23 7 23 2380 11.8 3.61 615 280 26 26 8 26 2690 13.2 4.03 685 311 29 29 9 29 29

100 14.6 4.46 760 346 33 33 10 33 33110 16.0 4.87 828 376 36 36 11 36 36120 17.3 5.29 898 408 40 40 13 40 40130 18.7 5.71 972 442 43 43 14 43 43140 20.1 6.13 1,042 473 47 47 15 47 47150 21.5 6.54 1,116 507 50 50 16 50 50

Packet Pumps

HousingLength Weight

Harsh DutyTA

ft m lb kg stages stage bearings

10 2.2 0.68 115 52 1 120 3.6 1.10 185 84 5 230 5.0 1.52 259 118 8 340 6.3 1.93 329 149 12 450 7.7 2.35 398 181 15 560 9.1 2.77 472 215 19 770 10.5 3.19 541 246 22 880 11.8 3.61 615 280 25 990 13.2 4.03 685 311 29 10

100 14.6 4.46 760 346 32 11110 16.0 4.87 828 376 36 12120 17.3 5.29 898 408 39 13130 18.7 5.71 972 442 43 15140 20.1 6.13 1,042 473 46 16150 21.5 6.54 1,116 507 50 17

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ESP B 538-18000

Electric Submersible Pumps / 538 Series Pumps

ESP B 538-18000 Performance Curve @ 3,500 rpm (60 Hz)

ESP B 538-18000 Performance Curve @ 2,917 rpm (50 Hz)

Curvecomputedforonestagein1.00s.g.fluid.

Curvecomputedforonestagein1.00s.g.fluid.

Page 104: Ar tificial Lift Technologies - Borets

© Borets, 2021102

Electric Submersible Pumps / 538 Series Pumps

ESP B 538-18000

ESP B 538-18000 Multi-Frequency Pump Curve – HeadCurvecomputedforonestagein1.00s.g.fluid.

Curvecomputedforonestagein1.00s.g.fluid.ESP B 538-18000 Multi-Frequency Pump Curve – Power

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© Borets, 2021103

ESP B 538-18000

Electric Submersible Pumps / 538 Series Pumps

One Stage Performance Data 60Hz 50Hz

ESP + IM ESP + PMM ESP + IM ESP + PMMPump speed 3,500 rpm 3,600 rpm 2,917 rpm 3,000 rpmFlow rate 18,000 bpd 2,000 m3/dOperating range 13,000 – 19,750 bpd 13,371 – 20,314 bpd 1,723 – 2,617 m3/d 1,772 – 2,692 m3/dHead 35.40 ft 38.54 ft 8.49 m 9.08 mPower 7.452 hp 8.096 hp 3.116 kW 3.355 kWBestefficiency 63%

Floater Pumps

HousingLength Weight

Standard Duty Harsh Dutyw/o stage bearings TA

ft m lb kg stages stages stage bearings

10 2.2 0.68 115 52 2 2 120 3.6 1.10 185 84 5 5 130 5.0 1.52 259 118 9 9 240 6.3 1.93 329 149 12 12 350 7.7 2.35 398 181 16 16 560 9.1 2.77 472 215 19 19 670 10.5 3.19 541 246 23 23 780 11.8 3.61 615 280 26 26 890 13.2 4.03 685 311 29 29 9

100 14.6 4.46 760 346 33 33 10110 16.0 4.87 828 376 36 36 11120 17.3 5.29 898 408 40 40 13130 18.7 5.71 972 442 43 43 14140 20.1 6.13 1,042 473 47 47 15150 21.5 6.54 1,116 507 50 50 16

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© Borets, 2021104

ESP B 538-18000

Electric Submersible Pumps / 538 Series Pumps

Compression Pumps

HousingLength Weight

Standard Duty Harsh Duty Extreme Dutyw/o stage bearings TA XA

ft m lb kg stages stages stage bearings stages stage

bearings10 2.2 0.68 115 52 2 2 1 2 220 3.6 1.10 185 84 5 5 1 5 530 5.0 1.52 259 118 9 9 2 9 940 6.3 1.93 329 149 12 12 3 12 1250 7.7 2.35 398 181 16 16 5 16 1660 9.1 2.77 472 215 19 19 6 19 1970 10.5 3.19 541 246 23 23 7 23 2380 11.8 3.61 615 280 26 26 8 26 2690 13.2 4.03 685 311 29 29 9 29 29

100 14.6 4.46 760 346 33 33 10 33 33110 16.0 4.87 828 376 36 36 11 36 36120 17.3 5.29 898 408 40 40 13 40 40130 18.7 5.71 972 442 43 43 14 43 43140 20.1 6.13 1,042 473 47 47 15 47 47150 21.5 6.54 1,116 507 50 50 16 50 50

Packet Pumps

HousingLength Weight

Harsh DutyTA

ft m lb kg stages stage bearings

10 2.2 0.68 115 52 1 120 3.6 1.10 185 84 5 230 5.0 1.52 259 118 8 340 6.3 1.93 329 149 12 450 7.7 2.35 398 181 15 560 9.1 2.77 472 215 19 770 10.5 3.19 541 246 22 880 11.8 3.61 615 280 25 990 13.2 4.03 685 311 29 10

100 14.6 4.46 760 346 32 11110 16.0 4.87 828 376 36 12120 17.3 5.29 898 408 39 13130 18.7 5.71 972 442 43 15140 20.1 6.13 1,042 473 46 16150 21.5 6.54 1,116 507 50 17

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© Borets, 2021105

Pump Accessories

Electric Submersible Pumps

Bolt-on Discharge Heads

Description ThreadLength Weight

ft mm lb kg

338Pump Series

2-3/8’’ 8rd EUE Box 0.50 152 6.0 2.72-7/8’’ 8rd EUE Box 0.50 152 6.0 2.7

400Pump Series

2-3/8’’ 8rd EUE Box 0.56 171 10.8 4.92-7/8’’ 8rd EUE Box 0.56 171 11.5 5.22-7/8’’ 10rd NUE 0.56 171 9.7 4.43-1/2’’ 8rd EUE Box 0.56 171 12.6 5.73-1/2’’ 10rd NUE 0.56 171 11.3 5.1

513 / 538Pump Series

2-7/8’’ 8rd EUE Box 0.62 190 13.9 6.32-7/8’’ 10rd NUE 0.62 190 13.9 6.33-1/2’’ 8rd EUE Box 0.62 190 15.0 6.83-1/2’’ 10rd NUE 0.69 209 15.7 7.24-1/2’’ 8rd EUE Box 0.69 210 15.6 7.14-1/2’’ 10rd NUE 0.69 210 15.6 7.1

Bolt on discharge head, ESP B 400 2.875 EUE SS, where:ESP For electric submersible pump

B Borets’ design400 For pump series

Tubing thread type and size2.875 EUE External upset end tubing thread (in.)

... NUE Nonupset tubing thread (in.)B ... MM External upset end tubing thread (mm)

... MM Nonupset tubing thread (mm)Component materials

SS Bolt on discharge head – stainless steel; fasteners – MONEL K-500MTC For 400 and 538 series: bolt on discharge head – carbon steel with stainless steel coatings;

fasteners – MONEL K-500MTM Bolt on discharge head – carbon steel with MONEL K-500 coating, fasteners – MONEL K-500

No code Bolt on discharge head and fasteners – carbon steelO-ring material No code HNBR

HT AFLAS

Valves

Description ThreadLength Weight

ft mm lb kgValve, Drain breakoff plug type 2-3/8 EUE API tubing 2-3/8” 0.55 167 4.7 2.2Valve, Drain breakoff plug type 2-7/8 EUE API tubing 2-7/8” 0.69 210 10.9 4.9Valve, Drain breakoff plug type 3-1/2 EUE API tubing 3-1/2” 0.75 229 16.6 7.5Valve, Check poppet type 2-3/8 EUE API tubing 2-3/8” 0.69 210 8.6 3.9Valve, Check poppet type 2-7/8 EUE API tubing 2-7/8” 0.73 223 12.7 5.7Valve, Check poppet type 3-1/2 EUE API tubing 3-1/2” 0.75 229 20.6 9.4

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© Borets, 2021106

Page 109: Ar tificial Lift Technologies - Borets

© Borets, 2021107

Standard Intakes

Intakes, Gas and Solids Handling Devices

Astandardintakecanbeusedwhenawellisproducingabovethefluidbubblepointpressure, or if a small amount of free gas is being produced.

Shaft diameter, in. (mm)

Shaftcross-sectional area,

in.2 (mm2)

Shaft brake-power limit, hp (kW)Length,ft (m)

Weight,lb (kg)MONEL K-500 INCONEL 718

60Hz 50Hz 60Hz 50HzBolt on intake, ESP 338 − housing diameter 3.38 in. (85.85 mm)

0.688 (17.46) 0.371 (239.43) 122 (91) 102 (76) 230 (172) 192 (143) 1.00 (0.30) 20.0 (9.1)

Bolt on intake, ESP B 400 − housing diameter 4.00 in. (101.6 mm)

0.984 (25.0) 0.761 (490.87) 528 (394) 440 (328) 826 (616) 688 (513) 1.01 (0.31) 29.1 (13.2)

Bolt on intake, ESP B 538 − housing diameter 5.38 in. (136.7 mm)

1.181 (30.0)splines 1.102 (28.0)

1.096 (706.86)splines 0.954 (615.75) 768 (572) 639 (477) 1,200 (894) 1,000 (745) 1.38 (0.42) 77.9 (35.4)

Bolt on intake, ESP B 400 CW HSS MT, where:ESP For electric submersible pump

B Borets’ design400 For pump series

Shaft rotation directionCW Clockwise

No code CounterclockwiseShaft material

HSS INCONEL 718 HS Stainless steel

No code MONEL K-500Component materials

MT Base – carbon steel; key and retaining rings – stainless steel; fasteners – MONEL K-500SS For 338 series: base and key – stainless steel; retaining rings – INCONEL; fasteners – MONEL K-500

SSa For 400 and 538 series: base – stainless steel; retaining rings – INCONEL; key and fasteners – MONEL K-500MTС For 400 and 538 series: base – carbon steel with stainless steel coating; key and retaining rings –

stainless steel; fasteners – MONEL K-500MTM Base – carbon steel with MONEL K-500 coating; key and retaining rings – stainless steel;

fasteners – MONEL K-500No code Base and fasteners – carbon steel; key and retaining rings – stainless steel

Page 110: Ar tificial Lift Technologies - Borets

© Borets, 2021108

Gas Separators

Intakes, Gas and Solids Handling Devices

Borets gas separators allow continuous operation of ESP systems in gassy applications, increase and improve ESP production by conditioning the gas-liquid mixture and eliminating gas locks, and reduce the tendency for underload shutdowns due to gas interference in the pump.

Borets Gas Separator Benefits • IncreasedproductionandextendedESPsystemapplicationrangeduetohighgasseparationefficiency• High reliability in sandy and abrasive environments• Increased equipment run life by eliminating gas locking• Improved ESP system performance by conditioning gas-liquid mixture

The range of Borets gas separators includes rotary and vortex, which can be used individually or in tandem depending onapplicationforhigherseparationefficiency.Vortexgasseparatordesignallowsimprovedabrasionresistanceanddecreases the risk of pumping system failures due to gas.Materials:

• Abrasion-resistant tungsten carbide (TC) bearings • High-strength INCONEL shafts

The versatile portfolio of Borets gas handling devices provide trouble-free ESP system operation in well conditions with free gas content up to 90% at the pump intake when Borets gas separator is installed together with Vapro gas handler.

Gas separatorconfiguration

Shaft diameter, in. (mm)

Shaftcross-sectional area,

in.2 (mm2)

Shaft brake-power limit, hp (kW)Length,ft (m)

Weight,lb (kg)MONEL K-500 INCONEL 718

60Hz 50Hz 60Hz 50HzGas separator, ESP 338 RGS − housing diameter 3.38 in. (85.85 mm)

Upper tandem (UT-RGS)0.750 (19.05) 0.601 (387.74) 224

(167)186

(139)349

(260)291

(217)

1.95(0.59)

42.0(19.1)

Single (RGS) 2.20(0.67)

42.0(19.1)

Gas separator, ESP B 400 VGS − housing diameter 4.00 in. (101.6 mm)

Upper tandem (UT-VGS)0.866 (22.0) 0.589 (380.13) 345

(257)287

(214)538

(401)448

(334)

2.55(0.78)

62.8(28.5)

Single (VGS) 3.00(0.91)

69.4(31.5)

Gas separator, ESP B 538 VGS − housing diameter 5.38 in. (136.7 mm)

Upper tandem (UT-VGS)1.181 (30.0)

splines 1.102 (28.0)1.096 (706.86)

splines 0.954 (615.75)768

(572)639

(477)1,200(894)

1,000(745)

3.69(1.13)

137.8(62.5)

Single (VGS) 3.68(1.12)

135.6(61.5)

Page 111: Ar tificial Lift Technologies - Borets

© Borets, 2021109

Gas Separators

Intakes, Gas and Solids Handling Devices

Gas separator, ESP B 400 UT-VGS CW 3000 HSS MTS HT, where:ESP For electric submersible pump

B Borets’ design400 Gas separator series

Gas separator configurationUT Upper tandem

No code SingleGas separator construction

VGS Vortex gas separatorRGS Rotary gas separator

Shaft rotation directionCW Сlockwise

No code СounterclockwiseMaximum flow rate of the connected pump @ 60 Hz

3000 3,000 bpd (400 series)9000 9,000 bpd (538 series)

No code 1,500 bpd (338 series)Shaft material

HSS INCONEL 718HS Stainless steel

No code MONEL K-500Component materials

MTS Head, base, key and retaining rings – stainless steel; housing – carbon steel; fasteners – MONEL K-500SS For 338 series: head, base, housing and key – stainless steel; fasteners – MONEL K-500;

retaining rings – INCONELSSa For 400 and 538 series: head, base and housing – stainless steel; key and fasteners – MONEL K-500;

retaining rings – INCONELMTSCa For 400 and 538 series: head and base – stainless steel; housing – carbon steel with stainless steel coating;

retaining rings – INCONEL; key and fasteners – MONEL K-500MTSMa For 400 and 538 series: head and base – stainless steel; housing – carbon steel with MONEL K-500 coating;

retaining rings – INCONEL; key and fasteners – MONEL K-500O-ring material

HT AFLAS No code HNBR

Page 112: Ar tificial Lift Technologies - Borets

© Borets, 2021110

Vapro Gas Handlers

Intakes, Gas and Solids Handling Devices

TheBoretsVaprogashandlerefficientlyhandleshigherpercentagesoffreegasingassywells,allowingcontinuousoperation of ESP systems in extreme gas conditions and reducing the tendency for underload shutdowns due to gas interference in the pump.

Vapro Gas Handler Benefits• Expanded operating range and extended ESP system run life• Advanced in-house gas-handling design delivers optimum gas lift effect by transferring gas to the tubing instead of

separating it• Axialflowimpellerandoptimizedvaneopeningspreventgaslocking

Material options:• Abrasion-resistant tungsten carbide (TC) bearings • High-strength INCONEL shafts

Vaprogashandlerdesignandconfigurationoptionsfordifferentfreegascontentattheintake:• 400seriesVapro(flowratesoption:750,2000,3200,5300)–upto70%• 538seriesVapro(flowratesoption:2600,4400,12500)–upto65%• Upto90%–configuredwithaVortexgasseparator

Page 113: Ar tificial Lift Technologies - Borets

© Borets, 2021111

400 S

eries

Vap

ro G

as H

andl

ers

400 V

apro

750

400 V

apro

2000

400 V

apro

3200

400 V

apro

5300

60Hz

50Hz

60Hz

50Hz

60Hz

50Hz

60Hz

50Hz

Hous

ing di

amete

r, in.

(mm)

4.00

(101

.6)4.0

0(1

01.6)

4.00

(101

.6)4.0

0(1

01.6)

Shaft

diam

eter, i

n. (m

m)0.7

87(2

0.0)

0.866

(22.0

)0.9

84sp

lines

0.86

6(2

5.0)

(22.0

)0.9

84(2

5.0)

Shaft

cros

s-sec

tiona

l are

a,in.

2 (mm2 )

0.487

(314

.16)

0.589

(380

.13)

0.761

splin

es 0.

589

(490

.87)

(380

.13)

0.761

(490

.87)

Shaft

brak

e-po

wer li

mit, h

p (kW

)MO

NEL K

-500

249

(186

)20

8(1

55)

345

(257

)28

7(2

14)

345

(257

)28

7(2

14)

528

(394

)44

0(3

28)

INCO

NEL 7

1838

9(2

90)

323

(242

)53

8(4

01)

448

(334

)53

8(4

01)

448

(334

)82

6(6

16)

688

(513

)Ma

ximum

powe

r con

sume

d by

1 stag

e with

in op

erati

ng ra

nge,

hp (k

W)

0.414

(0.30

9)0.2

40(0

.179)

0.708

(0.52

8)0.4

10 (

0.306

)1.1

35 (

0.847

)0.6

57 (

0.490

)0.8

48 (

0.633

)0.4

91 (

0.366

)

Flow

rang

e, bp

d (m3 /d)

150 –

720

(24 –

114)

126 –

597

(20 –

95)

717 –

2,03

8(11

4 – 32

4)59

7 – 1,

698

(95 –

270)

1,000

– 2,8

68(1

59 –

456)

833 –

2,39

0(1

33 –

380)

2,264

– 5,4

34(3

60 –

864)

1,887

– 4,5

28(3

00 –

720)

538 S

eries

Vap

ro G

as H

andl

ers

538 V

apro

2600

538 V

apro

4400

538 V

apro

1250

060Hz

50Hz

60Hz

50Hz

60Hz

50Hz

Hous

ing di

amete

r, in.

(mm)

5.38

(136

.7)5.3

8(1

36.7)

5.38

(136

.7)

Shaft

diam

eter, i

n. (m

m)0.8

66(2

2.0)

1.181

splin

es 1.

102

(30.0

)(2

8.0)

1.181

splin

es 1.

102

(30.0

)(2

8.0)

Shaft

cros

s-sec

tiona

l are

a,in.

2 (mm2 )

0.589

(380

.13)

1.096

splin

es 0.

954

(706

.86)

(615

.75)

1.096

splin

es 0.

954

(706

.86)

(615

.75)

Shaft

brak

e-po

wer li

mit, h

p (kW

)MO

NEL K

-500

345

(257

)28

7(2

14)

768

(572

)63

9(4

77)

768

(572

)63

9(4

77)

INCO

NEL 7

1853

8(4

01)

448

(334

) 1,

200

(894

)1,0

00(7

45)

1,20

0(8

94)

1,000

(745

)Ma

ximum

powe

r con

sume

d by

1 stag

e with

in op

erati

ng ra

nge,

hp (k

W)

0.832

(0.6

20)

0.481

(0.3

59)

2.706

(2.01

9)1.5

66(1

.168)

4.569

(3.40

8)2.6

44(1

.972)

Flow

rang

e, bp

d (m3 /d)

400 –

2,30

0(6

4 – 36

6)33

3 – 1,

917

(53 –

305)

1,600

– 4,4

00(2

54 –

700)

1,333

– 3,6

67(2

12 –

583)

4,000

– 13

,000

(636

– 2,0

67)

3,333

– 10

,830

(530

– 1,7

22)

Vapro Gas Handlers

Intakes, Gas and Solids Handling Devices

Page 114: Ar tificial Lift Technologies - Borets

© Borets, 2021112

Vapro Gas Handlers

Intakes, Gas and Solids Handling Devices

Description Length Weight

ft m lb kgPump, ESP B 400 Vapro 750 CW...

2M HSG 26 STG PK CT 7.2 2.2 264 1203M HSG 41 STG PK CT 10.5 3.2 363 1654M HSG 56 STG PK CT 13.8 4.2 465 2115M HSG 71 STG PK CT 17.1 5.2 564 256

Pump, ESP B 400 Vapro 2000 CW...2M HSG 26 STG PK CT 7.2 2.2 203 923M HSG 41 STG PK CT 10.5 3.2 295 1344M HSG 56 STG PK CT 13.8 4.2 390 1775M HSG 70 STG PK CT 17.1 5.2 478 217

Pump, ESP B 400 Vapro 3200 CW...1.5M HSG 19 STG PK CT 5.6 1.7 185 843M HSG 41 STG PK CT 10.5 3.2 363 1654M HSG 56 STG PK CT 13.8 4.2 464 2115M HSG 70 STG PK CT 17.1 5.2 563 256

Pump, ESP B 400 Vapro 5300 CW...1.5M HSG 19 STG PK CT 5.6 1.7 185 843M HSG 41 STG PK CT 10.5 3.2 363 1654M HSG 56 STG PK CT 13.8 4.2 464 2115M HSG 70 STG PK CT 17.1 5.2 563 256

Pump, ESP B 538 Vapro 2600...20 HSG 12 STG PK CT 3.6 1.1 168 7630 HSG 20 STG PK CT 5.0 1.5 234 10650 HSG 35 STG PK CT 7.7 2.4 355 16170 HSG 50 STG PK CT 10.5 3.2 478 217100 HSG 73 STG PK CT 14.6 4.5 659 299120 HSG 89 STG PK CT 174 5.3 783 355

Pump, ESP B 538 Vapro 4400...30 HSG 12 STG PK CT 5.0 1.5 258 11760 HSG 26 STG PK CT 9.1 2.8 470 21390 HSG 40 STG PK CT 13.2 4.0 681 309110 HSG 49 STG PK CT 16.0 4.9 820 372

Pump, ESP B 538 Vapro 12500...30 HSG 17 STG CP CT 5.0 1.5 260 11850 HSG 30 STG CP CT 7.7 2.4 381 173

Page 115: Ar tificial Lift Technologies - Borets

© Borets, 2021113

Vapro Gas Handlers

Intakes, Gas and Solids Handling Devices

Pump, ESP B 400 Vapro 3200 CW 4M HSG 56 STG PK CT HS TA MT, where:ESP ... Vapro Vapro multiphase gas-handling pump

B Borets’ design400 Vapro gas handler series

3200 MaximumVaprogashandlerflowrate(bpd)@60HzShaft rotation direction

CW СlockwiseNo code Сounterclockwise

Housing length4M HSG Housing length (m)

10...120 HSG Nominal housing length56 STG Number of stages (pcs.)

ConstructionPK Packet pumpCP Compression pumpCT Center tandem

Shaft materialHS Stainless steel

HSS NCONEL 718No code MONEL K-500

TA Tungsten carbide stage bearingsComponent materials

MT Head, base and housing – carbon steel; key and retaining rings – stainless steel; fasteners – MONEL K-500 SSa Head, base and housing – stainless steel; retaining rings – INCONEL; key and fasteners – MONEL K-500MTS Head, base, key and retaining rings – stainless steel; housing – carbon steel; fasteners – MONEL K-500

MTSCa Head and base – stainless steel; housing – carbon steel with stainless steel coating; retaining rings – INCONEL; key and fasteners – MONEL K-500

MTSMa Head and base – stainless steel; housing – carbon steel with MONEL K-500 coating; retaining rings – INCONEL;key and fasteners – MONEL K-500

MTC Head, base and housing – carbon steel with stainless steel coating; key and retaining rings – stainless steel;fasteners – MONEL K-500

MTM Head, base and housing – carbon steel with MONEL K-500 coating; key and retaining rings – stainless steel;fasteners – MONEL K-500

No code Head, base, housing and fasteners – carbon steel; key and retaining rings – stainless steelO-ring material No code HNBR HT AFLAS

Page 116: Ar tificial Lift Technologies - Borets

© Borets, 2021114

Intakes, Gas and Solids Handling Devices

SandTrapper

The SandTrapper solids-exclusion device provides reliable ESP protection against the harmful effects of solids fallback in the production tubing string and is designed for ESP wells producing sand and hydraulically fractured wells. Located above the ESP of any construction, the SandTrapper eliminates the need for drain and check valves above the ESP.

Design and Operating PrincipleFlowback through the ESP and potential rotor backspin is prevented by a ball valve and seat, which closes when tubing flowstops.Fluidinthetubingstringthendrainsslowlythroughdrainportsandaroundthevalveseatandinthesolids-retention chamber where solids settle.Uponrestartofthepump,fluidflowsthroughslotsintothesolids-retentionchamber,circulatesoutanddrainsthesettledsolids to the tubing string. In this manner, the solids-retention chamber is intermittently self-cleaned.

SandTrapper Benefits• Increased ESP run life in wells with sand problems• Eliminates ESP plugging following ESP shutdowns• Automatic circulation upon ESP system restart• Corrosion-resistant design option• Qualifiedtooperateat338°F(170°С)andindeviatedwellsupto90°

Carbon Steel Stainless Steel

Maximum OD 4.00 in. (102 mm) 4.00 in. (102 mm)Weight 390 lb (177 kg) 392 lb (178 kg)Length 28.25 ft (8.612 m) ***, 29.23 ft (8.910 m) ****Maximum internal pressure 5,800 psi (400 bar) 5,800 psi (400 bar)Max. allowable head range * 14,862 – 9,547 ft (4,530 – 2,910 m) 14,862 – 9,547 ft (4,530 – 2,910 m)Retention chamber volume 0.777 ft3 (22,000 cm3) 0.705 ft3 (19,970 cm3)Retention chamber capacity(dry sand weight **) 68.3 – 79 lb (31 – 36 kg) 61.7 – 72.8 lb (28 – 33 kg)

*Fluidspecificgravityrange:32,510–50,580lb/ft3 (900 – 1,400 kg/cm3)** Sand density range: 87.4 – 103 lb/ft3 (1.4 – 1.65 g/cm3)

*** design option with 2-7/8” EUE 8rd thread**** design option with 3-1/2” EUE 8rd thread

SCSD Trapper, ESP B 400 2.875 EUE SS HT, where:SCSD Trapper Self-cleaning solids exclusion device

ESP For electric submersible pumpB Borets’ design

400 Pump seriesTubing thread type and size

2.875 EUE External upset end tubing thread (in.)... NUE Nonupset tubing thread (in.)

B ... MM External upset end tubing thread (mm)... MM Nonupset tubing thread (mm)

Component materialsSS Body,upper/bottomsubsandblank-flangedpipe–stainlesssteel;pupjoints–boratedcarbonsteelMT Body,upper/bottomsubs,blank-flangedpipeand pup joints – carbon steel

O-ring materialHT AFLAS

No code HNBR

Page 117: Ar tificial Lift Technologies - Borets

© Borets, 2021115

Motor Seals / Standard Motor Seals

Borets motor seals offer premium motor protection for sandy, abrasive, corrosive, and high-temperature environments,andinanywellprofile.

Borets Motor Seal Features• Configurabledesignineitheranelastomericbag-typeoralabyrinth-stylechamber• Sand handling technology in head enables effective operation in abrasive wells• High-load bi-directional thrust bearing allows for deep-set application• Steelandbronzebearingsetspositionedalongtheshaftaddstabilityandallow

the use of larger diameter shafts

338 Series 400 Series 538 Series

Housing diameter, in. (mm) 3.38 (85.85) 4.00 (101.6) 5.38 (136.7)

Shaft diameter, in. (mm) 0.984splines 0.875

(25.0)(22.2) 0.984 (25.0) 1.378 (35.0)

Shaft cross-sectional area,in.² (mm²)

0.761splines 0.601

(490.87)(387.74) 0.761 (490.87) 1.491 (962.11)

Rubber max. operating temperature,°F(°C)

HNBR 392 (200) 392 (200) 392 (200)

AFLAS 446 (230) 446 (230) 446 (230)

Shaft BHP limit, hp (kW) 60Hz 50Hz 60Hz 50Hz 60Hz 50Hz

MONEL K-500 255 (190) 213 (159) 354 (264) 295 (220) 803 (600) 670 (500)

INCONEL 718 450 (336) 375 (280) 775 (578) 646 (482) 1,500 (1,119) 1,250 (932)

Max. hi-load thrust bearingcapacity, lbf (kgf)

2,500(1,136)

2,083(945)

9,500(4,318)

7,917(3,600)

16,000(7,273)

13,333(6,045)

338 Series Motor Seals

Description TypeLength Weight

ft m lb kgMotor Seal ... B 338 PB85M...

LSL labyrinth / labyrinth 7.2 2.2 112 51LSВ labyrinth / bag 5.9 1.8 101 46ВSВ bag / bag 4.6 1.4 84 38ВРВ bag / bag 4.6 1.4 84 38ВSL bag / labyrinth 5.9 1.8 101 46LSВPB labyrinth / bag / bag 7.2 2.2 112 51LSВSB labyrinth / bag / bag 7.5 2.3 121 55BSВSL bag / bag / labyrinth 7.5 2.3 121 55BPВSL bag / bag / labyrinth 7.2 2.2 112 51

Standard Motor Seals

Page 118: Ar tificial Lift Technologies - Borets

© Borets, 2021116

Motor Seals / Standard Motor Seals

400 Series Motor Seals

Description TypeLength Weight

ft m lb kgMotor Seal ... B 400 1PB102...

BSB bag / bag 5.2 1.6 128 58LSB labyrinth / bag 5.2 1.6 126 57LSBPB labyrinth / bag / bag 7.2 2.2 165 76LSBSB labyrinth / bag / bag 7.2 2.2 168 76BPBSL bag / bag / labyrinth 7.2 2.2 168 76BSBSL bag / bag / labyrinth 7.2 2.2 168 76

Motor Seal ... B 400 PB102...BPB bag / bag 5.2 1.6 126 57BSB bag / bag 5.2 1.6 126 57LSB labyrinth / bag 5.2 1.6 126 57BSL bag / labyrinth 5.2 1.6 126 57LSL labyrinth / labyrinth 5.2 1.6 126 57LSBPB labyrinth / bag / bag 7.2 2.2 170 77LSBSB labyrinth / bag / bag 7.2 2.2 170 77BPBSL bag / bag / labyrinth 7.2 2.2 170 77BSBSL bag / bag / labyrinth 7.2 2.2 170 77

Motor Seal ... B 400 PB102 406/400...BSB bag / bag 5.2 1.6 121 55BSBSL bag / bag / labyrinth 7.2 2.2 165 75

538 Series Motor Seals

Description TypeLength Weight

ft m lb kgMotor Seal ... B 538 PB136M...

BPB bag / bag 5.5 1.7 264 120BSB bag / bag 5.5 1.7 264 120LSB labyrinth / bag 5.5 1.7 264 120BSL bag / labyrinth 5.5 1.7 264 120LSL labyrinth / labyrinth 5.5 1.7 264 120LSBPB labyrinth / bag / bag 7.5 2.3 300 136LSBSB labyrinth / bag / bag 7.5 2.3 300 136BPBSL bag / bag / labyrinth 7.5 2.3 300 136BSBSL bag / bag / labyrinth 7.5 2.3 300 136

Standard Motor Seals

Page 119: Ar tificial Lift Technologies - Borets

© Borets, 2021117

Motor Seals / Standard Motor Seals

Motor Seal, ESP B 400 1PB102 LSBPB HL HSS MT HT T, where:Designed for

ESP Electric submersible pumpESPHS High-speed electric submersible pump

PCP Progressing cavity pumpB Borets’ design

400 Motor seal seriesMotor seal design

1 Single upper shaft sealNo code Dual upper shaft seal

PB Protector Borets102 Motor seal housing OD (mm)

UpgradeNo code Not upgraded

M, M1, M2... UpgradedUpgraded head and base

No code Standard design406/400 Base for 406 series motor / head for 400 series pump

Motor seal configuration and chamber typeL Labyrinth chamberS Series configurationP Parallel configuration

B Bag chamberThrust bearing

HL High load thrust bearing No code Standard thrust bearing

Shaft material HSS INCONEL 718 HS Stainless steel

No code MONEL K-500Component materials

MT Head, base, body and housing – carbon steel; fasteners – MONEL K-500SS Head, base, body and housing – stainless steel; fasteners – MONEL K-500

MTSC Head and base – stainless steel; body and housing – carbon steel with stainless steel coating;fasteners – MONEL K-500

MTSM Head and base – stainless steel; body and housing – carbon steel with MONEL K-500 coating;fasteners – MONEL K-500

MTC Head, base, body and housing – carbon steel with stainless steel coating; fasteners – MONEL K-500MTM Head, base, body and housing – carbon steel with MONEL K-500 coating; fasteners – MONEL K-500

O-ring and bag material HT AFLAS

HTV AFLAS, mechanical seal bellows – Viton No code HNBRInvolute spline type T 0.875’’-13T for 338 series

1’’-14T for 400 series1.375’’-21T for 538 series

No code 25 mm - 24T for 400 series35 mm - 16T for 538 series

Motor seal typeNo code standard design

S4 400 series motor seal used in tandem as an upper section without an adapter

Standard Motor Seals

Page 120: Ar tificial Lift Technologies - Borets

© Borets, 2021118

Motor Seals / Eccentric Shifting Module

The Eccentric Shifting Module (ESM) designed for conventional and unconventional wells is installed in the ESP string between the seal and motor to create an axially offset between the seal and pump assembly. This axial offset distance provides greater clearance for the MLE cable while reducing overall string running outside diameter (OD).A typical MLE installed with a 456 series motor results in an overall running OD that exceeds the drift inside diameter (ID)ina5.5in.,20#casing.ESPapplicationsrequiringhigherflowandhorsepowerdesignsavailablewith456seriesequipmentmaynotbeachievableinthiscasingsize,orcomewithhighriskforbecomingstuckduringinstallationorpull.The Eccentric Shifting Module eliminates the clearance risk and enables the full range of ESP systems with 456 series motors in 5.5 in., 20# (or lighter) casing applications requiring higher horsepower motors (up to 400 hp).

Eccentric Shifting Module Benefits• Enables higher lift and horsepower ESP designs in heavy-wall casing• Reduces sticking risk during installation and pulling• Increased clearance reduces the risk of equipment damage during installation

Housing OD 4.00 in. (101.6 mm)

Length 5.03 ft (1.53 m)

Weight 103.6 lb (47.1 kg)

Max. operating speed 4,200 rpm

Max. torque 536 lb-ft (727 N-m)

Max. power @ 3,600 rpm 368 hp (274 kW)

Max. operating temperature 392°F (200°C)

Max. vibration 0.397 in./s (10.00 mm/s)

Module offset, ESP B 400 PB103D CW МТ, where:ESP For electric submersible pump

B Borets’ design400 Module seriesPB Used with Protector Borets

102 Module housing OD (mm)D Additional

Shaft rotation directionCW Clockwise

No code СounterclockwiseComponent materials

MT Head, base and housing – carbon steel; fasteners – carbon steelMTC Head, base and housing – carbon steel with stainless steel coating; fasteners – MONEL K-500MTM Head, base and housing – carbon steel with MONEL K-500 coating; fasteners – MONEL K-500

O-ring material No code HNBR HT AFLAS

Eccentric Shifting Module

Parallel offset0.236 in./ 6 mm

Page 121: Ar tificial Lift Technologies - Borets

© Borets, 2021119

Submersible Motors

Boretswasthefirstcompanyintheworldtocommercializepermanentmagnetmotors(PMM)fordifferentdownholeapplicationsincludinggassluggingenvironments,deviated,andhorizontalwells.Boretshastheindustry’slargestportfolioof proven PMMs ranging from low-speed (120 rpm) to high-speed (6,000 rpm) in support of standard (PMM-ESP), high-speed (Slimline and WR2), and low-speed (PMM-PCP) applications. All Borets PMMs are rated to 392°F (200°C). Permanentmagnetsembeddedintherotorcreateaconstantmagneticfield.Sincerotormagneticfieldgenerationrequires no induced current, PMMs experience lower electrical losses, reduced heat rise, and consume less energy as compared to a conventional induction motor (IM). PMMs are also shorter in length than their IM horsepower equivalent.Borets PMMs can operate with several other manufacturer’s variable speed drives (VSDs). Flexibility in the choice of surface drive improves the cost-effectiveness of wider PMM adoption.

Borets Permanent Magnet Motor Benefits• Lower ESP operating expense through reduced

power consumption• Lower motor heat rise improves equipment

longevity and run life• Reduced equipment string length for

○ Deeper pump setting depths ○ Improved wellbore access through doglegs

Features• Availablein406,456,512,and562seriessizes• Wide operating speed range:

○ Low-speed PMM: 120 – 1,500 rpm ○ Standard-speed PMM: 500 – 4,200 rpm ○ High-speed PMM: 3,000 – 6,000 rpm

• Motorefficiencyupto: ○ Low-speed PMM – 83% ○ Standard-speed PMM – 93% ○ High-speed PMM – 93%

• High power factor (very close to 1)• No rotor slip

Note: For low-speed PMM specifications please refer to pages 186-188. For high-speed PMM specifications please refer to pages 158-159 and 178-180.

Permanent Magnet Motors

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© Borets, 2021120

Motor, ESP B 456 PL200P 140HP 2370V 35A 7R S MT HT, where:

ESP For electric submersible pumpB Borets’ design

456 Motor series PL Permanent magnet motor

200 Maximumwindingtemperature(°С)Pothead type

P Plug-in pothead PA Oversizeplug-inpothead

140HP Motor power (hp) @ 3,600 rpm2370V Nominal voltage (V)

35A Nominal current (A) 7R Number of rotors (pcs.)

S Single motorComponent materials

MT Head, base and housing – carbon steel; fasteners – MONEL K-500SS Head, base and housing – stainless steel; fasteners – MONEL K-500

MTSC Head and base – stainless steel; housing – carbon steel with stainless steel coating; fasteners – MONEL K-500

MTSM Head and base – stainless steel; housing – carbon steel with MONEL K-500 coating;fasteners – MONEL K-500

MTC Head, base and housing – carbon steel with stainless steel coating; fasteners – MONEL K-500MTM Head, base and housing – carbon steel with MONEL K-500 coating; fasteners – MONEL K-500

No code Head, base, housing and fasteners – carbon steelHT O-ring material – AFLAS

Submersible Motors

Permanent Magnet Motors

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Technical Data. Motor Performance Curve @ 3,600 rpm

Nominal housing diameter

4.06 in.103.0 mm

Minimumcasingsize 5.5 in. 139.7 mm

Maximum winding temperature

392°F 200°C

Involute spline type 25 mm – 24T

Maximum power 3,600 rpm 3,000 rpm

264 hp197 kW

221 hp165 kW

406 Series PL200P Standard Duty Motors (500 – 4,200 rpm)3,600 rpm 3,000 rpm

A AxiomA

Length WeightPower

V AxiomV

PowerV Axiom

Vhp kW hp kW ft m lb kg24 18 393 332 20 15 328 277 36.5 36.5 4.9 1.5 198 90

36 26 589 502 30 22 491 418 36.5 36.5 6.0 1.8 255 116

48 36 789 665 40 30 657 554 36.5 36.5 7.2 2.2 310 141

60 44 988 829 50 37 824 691 36.5 36,5 8.4 2.5 367 167

72 54 1,184 999 60 45 987 832 36.5 36.5 9.5 2.9 422 192

84 62 1,384 1,162 70 52 1,153 968 36.5 36.5 10.7 3.3 480 218

96 72 1,584 1,326 80 60 1,320 1,105 36.5 36.5 11.9 3.6 532 242

108 80 1,559 1,307 90 67 1,299 1,089 42.0 42.0 13.0 4.0 590 268

120 90 1,729 1,452 100 75 1,441 1,210 42.0 42.0 14.2 4.3 645 293

132 98 1,903 1,597 110 82 1,586 1,331 42.0 42.0 15.4 4.7 700 318

144 107 2,078 1,742 120 89 1,731 1,452 42.0 42.0 16.5 5.0 755 343

156 116 2,254 1,886 130 97 1,879 1,572 42.0 42.0 17.7 5.4 812 369

168 125 2,431 2,032 140 104 2,026 1,693 42.0 42.0 18.9 5.8 867 394

180 134 2,601 2,176 150 112 2,168 1,813 42.0 42.0 20.0 6.1 924 420

192 143 2,778 2,315 160 119 2,315 1,929 42.0 42.0 21.2 6.5 979 445

204 152 2,521 2,106 170 127 2,101 1,755 48.8 49.0 22.4 6.8 1,034 470

216 161 2,668 2,225 180 134 2,224 1,854 48.8 49.0 23.5 7.2 1,089 495

228 170 2,816 2,351 190 142 2,346 1,959 48.8 49.0 24.7 7.5 1,144 520

240 179 2,964 2,476 201 150 2,470 2,063 48.8 49.0 25.9 7.9 1,202 545

252 188 3,112 2,597 210 157 2,593 2,164 48.8 49.0 27.1 8.3 1,257 570

264 197 3,260 2,721 221 165 2,716 2,267 48.8 49.0 28.2 8.6 1,312 595

406 Series PL200P Motors

Submersible Motors / Permanent Magnet Motors

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© Borets, 2021122

456 Series PL200P(T) Motors

Submersible Motors / Permanent Magnet Motors

Technical Data. Motor Performance Curve @ 3,600 rpm

Nominal housing diameter

4.56 in.115.8 mm

Minimumcasingsize 5.5 in.139.7 mm

Maximum winding temperature

392°F200°C

Involute spline type 30 mm – 28T

Maximum power 3,600 rpm 3,000 rpm

400 hp298 kW

333 hp248 kW

456 Series PL200P Standard Duty Motors (500 – 4,200 rpm)3,600 rpm 3,000 rpm

A AxiomA

Length WeightPower

V AxiomV

PowerV Axiom

Vhp kW hp kW ft m lb kg40 30 672 630 33 25 560 525 35.0 33.0 5.2 1.6 238 108

60 45 1,022 950 50 37 852 792 35.0 33.0 6.4 2.0 298 135

80 60 1,356 1,250 67 50 1,130 1,042 35.0 33.0 7.7 2.3 359 163

100 75 1,698 1,565 83 62 1,415 1,304 35.0 33.0 9.0 2.7 419 190

120 90 2,028 1,875 100 75 1,690 1,563 35.0 33.0 10.2 3.1 481 218

140 104 2,370 2,190 117 87 1,975 1,825 35.0 33.0 11.5 3.5 540 245

160 1192,167 2,010

133 991,806 1,675 43.0 41.0 12.8 3.9 600 272

2,710 2,500 2,258 2,083 35.0 33.0 12.8 3.9 594 270

180 1342,541 2,210

150 1122,118 1,842 44.0 42.0 14.0 4.3 662 300

3,050 2,810 2,542 2,342 35.0 33.0 14.0 4.3 656 298

200 1492,028 1,875

167 1251,690 1,563 58.0 55.0 15.3 4.7 721 327

2,825 2,455 2,354 2,046 44.0 42.0 15.3 4.7 724 329

220 1642,264 2,060

183 1371,887 1,717 58.0 55.0 16.6 5.1 783 355

3,110 2,700 2,592 2,225 44.0 42.0 16.6 5.1 785 357

240 179

2,424 2,290

200 149

2,020 1,908 57.0 54.0 17.8 5.4 842 382

3,390 2,945 2,825 2,454 44.0 42.0 17.9 5.4 847 3854,080 3,740 3,400 3,317 35.0 33.0 17.8 5.4 842 382

280 2092,830 2,645

233 1742,358 2,204 57.0 54.0 20.4 6.2 961 436

3,955 3,400 3,296 2,833 44.0 42.0 20.4 6.2 966 439

320 2392,180 2,145

267 1991,817 1,788 80.0 76.0 22.9 7.0 1,083 491

3,235 2,970 2,696 2,475 58.0 55.0 22.9 7.0 1,076 489

340 2542,286 2,310

283 2111,905 1,925 79.0 75.0 24.2 7.4 1,138 516

3,435 3,150 2,863 2,625 58.0 55.0 24.2 7.4 1,129 513

360 2692,384 2,185

300 2241,987 1,821 88.0 84.0 25.5 7.8 1,197 543

3,640 3,340 3,033 2,783 58.0 55.0 25.5 7.8 1,190 541

400 2982,646 2,430

333 2482,205 2,025 88.0 84.0 28.0 8.5 1,319 598

4,045 3,545 3,371 2,954 58.0 55.0 28.0 8.5 1,309 595

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456 Series PL200P(T) Motors

Submersible Motors / Permanent Magnet Motors

456 Series PL200T Standard Duty Motors (500 – 4,200 rpm)3,600 rpm 3,000 rpm

A AxiomA

Length WeightPower

V AxiomV

PowerV Axiom

Vhp kW hp kW ft m lb kg40 30 672 630 33 25 560 525 35.0 33.0 5.2 1.6 238 108

60 45 1,022 950 50 37 852 792 35.0 33.0 6.4 2.0 298 135

80 60 1,356 1,250 67 50 1,130 1,042 35.0 33.0 7.7 2.3 359 163

100 75 1,698 1,565 83 62 1,415 1,304 35.0 33.0 9.0 2.7 419 190

120 90 2,028 1,875 100 75 1,690 1,563 35.0 33.0 10.2 3.1 481 218

140 104 2,370 2,190 117 87 1,975 1,825 35.0 33.0 11.5 3.5 540 245

160 119 2,167 2,010 133 99 1,806 1,675 43.0 41.0 12.8 3.9 600 272

180 134 2,541 2,210 150 112 2,118 1,842 44.0 42.0 14.0 4.3 662 300

200 149 2,028 1,875 167 125 1,690 1,563 58.0 55.0 15.3 4.7 721 327

220 164 2,264 2,060 183 137 1,887 1,717 58.0 55.0 16.6 5.1 783 355

240 1792,424 2,290

200 1492,020 1,908 54.0 54.0 17.8 5.4 842 382

4,080 3,740 3,400 3,317 35.0 33.0 17.8 5.4 842 382

280 209 2,830 2,645 233 174 2,358 2,204 57.0 54.0 20.4 6.2 961 436

320 239 2,180 2,145 267 199 1,817 1,788 80.0 76.0 26.2 8.0 1,083 491

340 254 2,286 2,310 283 211 1,905 1,925 79.0 75.0 24.2 7.4 1,138 516

360 269 2,384 2,185 300 224 1,987 1,821 88.0 84.0 25.4 7.8 1,197 543

400 298 2,646 2,430 333 248 2,205 2,025 88.0 84.0 28.0 8.5 1,319 598

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Technical Data. Motor Performance Curve @ 3,600 rpm

Nominal housing diameter

5.12 in.130.0 mm

Minimumcasingsize 6.625 in.168.28 mm

Maximum winding temperature

392°F200°C

Involute spline type 1.375’’ – 21T

Maximum power 3,600 rpm 3,000 rpm

760 hp567 kW

633 hp472 kW

512 Series PL200PA Standard Duty Motors (500 – 4,200 rpm)3,600 rpm 3,000 rpm

A AxiomA

Length WeightPower

V AxiomV

PowerV Axiom

Vhp kW hp kW ft m lb kg80 60 1,370 1,261 67 50 1,142 1,051 44 32 6.1 1.9 331 150

120 90 2,019 1,878 100 75 1,683 1,565 44 32 7.7 2.4 423 192

160 119 2,283 2,145 133 99 1,903 1,788 51 37 9.4 2.9 520 236

200 149 2,846 2,675 167 124 2,372 2,229 50 37 11.0 3.4 617 280

240 179 2,679 2,540 200 149 2,233 2,117 60 47 12.7 3.9 712 323

280 209 3,111 2,955 233 174 2,593 2,463 60 47 14.3 4.4 809 367

320 239 3,531 3,355 267 199 2,943 2,796 60 46 16.0 4.9 904 410

360 269 3,176 3,050 300 224 2,647 2,542 76 57 17.6 5.4 999 453

400 298 3,511 3,375 333 249 2,926 2,813 75 57 19.3 5.9 1,094 496

440 328 2,897 2,650 367 274 2,414 2,208 100 80 20.9 6.4 1,189 539

480 358 3,157 2,900 400 298 2,631 2,417 101 80 22.6 6.9 1,283 582

520 388 3,405 3,135 433 323 2,838 2,613 101 80 24.2 7.4 1,378 625

560 418 3,665 3,375 467 348 3,054 2,813 101 80 25.9 7.9 1,473 668

600 448 3,926 3,615 500 373 3,272 3,013 100 80 27.5 8.4 1,568 711

640 477 2,791 2,555 533 398 2,326 2,129 152 121 29.2 8.9 1,608 729

680 507 2,948 2,700 567 423 2,457 2,250 151 122 30.8 9.4 1,645 746

720 537 3,106 2,840 600 448 2,588 2,367 151 122 32.5 9.9 1,735 787

760 567 3,251 2,975 633 472 2,709 2,479 150 123 34.1 10.4 1,824 827

512 Series PL200PA Motors

Submersible Motors / Permanent Magnet Motors

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562 Series PL200PA Motors

Submersible Motors / Permanent Magnet Motors

Technical Data. Motor Performance Curve @ 3,600 rpm

Nominal housing diameter

5.62 in.142.7 mm

Minimumcasingsize 7.0 in.177.8 mm

Maximum winding temperature

392°F200°C

Involute spline type 1.375’’ – 21T

Maximum power 3,600 rpm 3,000 rpm

980 hp730 kW

817 hp608 kW

562 Series PL200PA Standard Duty Motors (500 – 4,200 rpm)3,600 rpm 3,000 rpm

AxiomA

Length WeightPower Axiom

VPower Axiom

Vhp kW hp kW ft m lb kg

100 751,148

83 62957 45.0 6.3 1.9 468 212

1,340 1,117 38.0 6.3 1.9 465 211

150 112

1,722

125 93

1,435 45.0 8.0 2.4 580 263

2,010 1,675 38.0 8.0 2.4 578 2622,880 2,400 27.0 8.0 2.4 578 262

200 1492,295

167 1241,915 45.0 9.6 2.9 695 315

2,680 2,233 38.0 9.6 2.9 690 313

250 186

1,903

208 155

1,588 68.0 11.3 3.4 809 367

2,870 2,392 45.0 11.3 3.4 807 366

3,350 2,791 38.0 11.3 3.4 807 366

300 2242,283

250 1861,905 68.0 12.9 3.9 924 419

3,440 2,867 45.0 12.9 3.9 922 418

350 2612,664

292 2172,223 68.0 14.6 4.4 1,036 470

3,340 2,787 54.0 14.6 4.4 1,016 462

400 2983,044

333 2482,540 68.0 16.2 4.9 1,151 522

3,815 3,179 54.0 16.2 4.9 1,140 517

450 3352,555

375 2792,138 90.0 17.9 5.4 1,264 573

3,425 2,854 67.0 17.9 5.4 1,261 572

500 3732,839

417 3102,375 90.0 19.5 5.9 1,380 626

3,325 2,770 76.5 19.5 5.9 1,382 627

550 410 3,123 458 341 2,612 90.0 21.2 6.4 1,493 677

605 451

2,247

504 376

1,883 136.0 22.8 7.0 1,607 729

2,826 2,368 108.0 22.8 7.0 1,607 729

3,405 2,838 90.0 22.8 7.0 1,607 729

660 4922,434

550 4102,040 137.0 24.5 7.5 1,722 781

3,062 2,565 109.0 24.5 7.5 1,722 781

continued →

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562 Series PL200PA Motors

Submersible Motors / Permanent Magnet Motors

562 Series PL200PA Standard Duty Motors (500 – 4,200 rpm) → continued3,600 rpm 3,000 rpm

AxiomA

Length WeightPower Axiom

VPower Axiom

Vhp kW hp kW ft m lb kg

715 5332,622

596 4442,197 138.0 26.1 8.0 1,837 833

3,298 2,762 110.0 26.1 8.0 1,837 833

770 5742,809

642 4782,354 138.0 27.8 8.5 1,951 885

3,533 2,960 110.0 27.8 8.5 1,951 885

820 6112,996

683 5092,511 138.0 29.4 9.0 2,066 937

3,769 3,157 110.0 29.4 9.0 2,066 937

875 652 3,183 729 543 2,668 139.0 31.1 9.5 2,179 988

925 689 3,370 771 574 2,825 138.0 32.7 10.0 2,293 1,040

980 730 3,558 817 608 2,984 139.0 34.4 10.5 2,408 1,092

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Submersible Motors

Induction Motors

Borets induction motors are designed to achieve maximum reliability in the most demanding environments. The advanced motordesignprovideshighefficiencyandpower(upto1,000hp)throughtheoperatingrange(35Hzto70Hz).TheBoretsIL200motorisatwo-pole,three-phase,oil-filledmotor.Themotordesignmaybeasinglesection,adoublesection (tandem), or a triple section. The tandem and triple section induction motors (except for 406 series motors) are configuredwithanuppertandem(UT),acentertandem(CT),anduniversalmotorbase(UMB);406seriesinductionmotorsareconfiguredwithUT,CT,andalowertandem(LT).Themotorisfilledwithhighlyrefineddielectricoilthatprovidesbearinglubricationandthermalconductivity.Ahightemperatureratingof392°F(200°C)isbasedonaclosed-slotdesignwithenhancedpolyimidemagnetwire insulation.For corrosive environments, the motors are offered in stainless steel materials or can be coated with MONEL using semi-roboticflame-spraysystems.Extrahigh-strengthshaftsareavailableforallmotorsizes.

Borets Induction Motor Benefits• Multiplesizesandconfigurationsusingplug-inortape-inpothead,variablehorsepowerand

voltage ratings provide extended application

Features• Availablein375,406,456,and562seriessizes• Involute spline shaft provides maximum torque capacity• The unique interlocking system of the stator laminations greatly improves the straightness

of the completed stator bore• Locking rotor bearings in an all-steel stator eliminate rotor bearing spinning for

enhanced reliability• Brazedrotorsprovideoptimumrotorconductivityandimprovedefficiencyformotorcooling

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Submersible Motors

Induction Motors

Motor, ESP B 456 IL200T 190HP 1625V 72A 19R UT MT HT, where:ESP For electric submersible pump

B Borets’ design456 Motor series IL Induction motor200 Maximumwindingtemperature(°С)

Pothead typeT Tape-in potheadP Plug-in pothead

PA Oversizeplug-inpotheadNo code Without pothead (center tandem)

190HP Motorpower(hp)@60Hz1625V Nominal voltage (V) 72A Nominal current (A) 19R Number of rotors (pcs.)

Motor configurationUT Upper tandem CT Center tandem LT Lower tandem S Single

Component materialsMT Head, base and housing – carbon steel; fasteners – MONEL K-500SS Head, base and housing – stainless steel; fasteners – MONEL K-500

MTSC Head and base – stainless steel; housing – carbon steel with stainless steel coating; fasteners – MONEL K-500

MTSM Head and base – stainless steel; housing – carbon steel with MONEL K-500 coating;fasteners material – MONEL K-500

MTC Head, base and housing – carbon steel with stainless steel coating; fasteners – MONEL K-500MTM Head, base and housing – carbon steel with MONEL K-500 coating; fasteners – MONEL K-500

No code Head, base, housing and fasteners – carbon steel HT O-ring material – AFLAS

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375 Series IL200P Motors

Submersible Motors / Induction Motors

Technical Data. Motor Performance Curve @ 60 Hz

Nominal housing diameter

3.75 in.95.25 mm

Minimumcasingsize 4.5 in.114.3 mm

Maximum winding temperature

392°F200°C

Involute spline type 20 mm – 18T

Maximum power 60Hz 50Hz

single section 80 hp60 kW

67 hp50 kW

total 240 hp180 kW

200 hp150 kW

375 Series IL200P Standard Duty Motors (30 – 70 Hz)60Hz 50Hz

A TypeLength Weight

PowerV

PowerV

hp kW hp kW ft m lb kg

25 19 840 21 16 700 21UT 14.5 4.4 441 200

CT 10.7 3.3 430 195

32 24 900 27 20 750 24.4UT 16.9 5.1 529 240

CT 13.1 4.0 519 235

38 29 1,020 32 24 850 25.8UT 18.1 5.5 562 255

CT 14.2 4.3 552 250

46 34 1,200 38 28 1,000 25.6UT 20.4 6.2 606 275

CT 16.6 5.1 596 270

52 39 1,380 43 32 1,150 25.4UT 22.8 6.9 728 330

CT 19.0 5.8 717 325

58 43

1,200

48 36

1,000 34UT 22.8 6.9 728 330

CT 19.0 5.8 717 325

1,440 1,200 27.4UT 22.8 6.9 728 330

CT 19.0 5.8 717 325

65 48

1,080

54 40

900 41.5UT 24.0 7.3 772 350

CT 20.1 6.1 762 345

1,320 1,100 33.2UT 24.0 7.3 772 350

CT 20.1 6.1 762 345

72 54

1,200

60 45

1,000 42.5UT 25.2 7.7 816 370

CT 21.3 6.5 806 365

1,380 1,150 35.6UT 25.2 7.7 816 370

CT 21.3 6.5 806 365

80 60

1,260

67 50

1,050 45UT 25.2 7.7 816 370

CT 21.3 6.5 806 365

1,440 1,200 38UT 25.2 7.7 816 370

CT 21.3 6.5 806 365

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406 Series IL200P Motors

Submersible Motors / Induction Motors

Technical Data. Motor Performance Curve @ 60 Hz

Nominal housing diameter

4.06 in.103.00 mm

Minimumcasingsize 5.5 in.139.7 mm

Maximum winding temperature

392°F200°C

Involute spline type 25 mm – 24T

Maximum power 60Hz 50Hz

single section 145 hp108 kW

121 hp90 kW

total 402 hp300 kW

335 hp250 kW

406 Series IL200P Standard Duty Motors (30 – 70 Hz)60Hz 50Hz

A TypeLength Weight

PowerV

PowerV

hp kW hp kW ft m lb kg39 29 840 32 24 700 30.3 S 10.7 3.2 397 180

45 34 780 37 28 650 38.0 S 11.9 3.6 441 200

51 38 960 43 32 800 35.5 S 14.2 4.3 529 240

58 43 1,020 48 36 850 36.2 S 15.3 4.7 573 260

64 48 1,140 54 40 950 36.5 S 16.5 5.0 617 280

72 54 1,260 60 45 1,050 37.6 S 17.6 5.4 661 300

80 60 1,380 67 50 1,150 39.0 S 18.8 5.7 705 320

81 60 1,140 67 50 950 48.0UT 17.2 5.2 661 300

LT 17.6 5.4 650 295

88 66 1,230 73.5 55 1,025 49.0UT 18.3 5.6 705 320

LT 18.7 5.7 694 315

90 67 1,560 75 56 1,300 38.0 S 21.1 6.4 794 360

101 76

1,680

84 63

1,400 40.0 S 22.2 6.8 838 380

1,410 1,175 49.0UT 20.6 6.3 794 360

LT 21.0 6.4 783 355

113 84

1,800

94 70

1,500 41.7 S 23.4 7.1 882 400

1,500 1,250 51.2

UT 21.8 6.6 838 380

CT 21.8 6.6 827 375

LT 22.2 6.8 827 375

1,020 850 74.5

UT 21.8 6.6 838 380

CT 21.8 6.6 827 375

LT 22.2 6.8 827 375

129 96 2,280 107 80 1,900 37.0 S 29.1 8.9 1102 500

134 100 1,248 111 83 1,040 77.5

UT 25.2 7.7 981 445

CT 25.2 7.7 970 440

LT 25.6 7.9 970 440

145 108 2,340 121 90 1,950 42.7 S 29.1 8.9 1102 500

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456 Series IL200P(T) Motors

Submersible Motors / Induction Motors

Technical Data. Motor Performance Curve @ 60 Hz

Nominal housing diameter

4.56 in.116.00 mm

Minimumcasingsize 5.5 in.139.7 mm

Maximum winding temperature

392°F200°C

Involute spline type 30 mm – 28T

Maximum power 60Hz 50Hz

single section 200 hp149 kW

167 hp124 kW

total 600 hp447 kW

501 hp372 kW

456 Series IL200P Standard Duty Motors (30 – 70 Hz)60Hz 50Hz

A TypeLength Weight

PowerV

PowerV

hp kW hp kW ft m lb kg20 15 351 17 12 293 35 UT 4.5 1.4 231 105

30 22419

25 19349 44 UT 5.8 1.8 286 130

527 439 35 UT 5.8 1.8 286 130

40 30 702 33 25 585 35 UT 7.0 2.1 341 155

50 37

428

42 31

356 72 UT 8.3 2.5 407 185

788 657 39 UT 8.3 2.5 407 185

878 732 35 UT 8.3 2.5 407 185

1,200 1,000 24.6 UT 8.3 2.5 407 185

60 45945

50 37788 39 UT 9.5 2.9 462 210

1,053 878 35 UT 9.5 2.9 462 210

70 521,103

58 44919 39 UT 10.8 3.3 528 240

1,229 1,024 35 UT 10.8 3.3 528 240

80 60

1,260

67 50

1,050 39 UT 12.0 3.7 605 275

1,404 1,170 35 UT 12.0 3.7 605 275

2,120 1,767 23.5 UT 12.0 3.7 605 275

90 67

1,098

75 56

915 51 UT 13.3 4.0 682 310

1,257 1,048 44 UT 13.3 4.0 682 310

1,418 1,182 39 UT 13.3 4.0 682 310

1,580 1,317 35 UT 13.3 4.0 682 310

100 75

1,220

83 62

1,017 51 UT 14.5 4.4 737 335

1,397 1,165 44 UT 14.5 4.4 737 335

1,575 1,313 39 UT 14.5 4.4 737 335

1,755 1,463 35 UT 14.5 4.4 737 335

2,105 1,754 29.5 UT 14.5 4.4 737 335

continued →

Page 134: Ar tificial Lift Technologies - Borets

© Borets, 2021132

456 Series IL200P(T) Motors

Submersible Motors / Induction Motors

456 Series IL200P Standard Duty Motors (30 – 70 Hz) → continued

60Hz 50HzA Type

Length WeightPower

VPower

Vhp kW hp kW ft m lb kg

110 82

1,342

92 68

1,118 51UT 15.8 4.8 792 360

CT 15.9 4.9 794 361

1,537 1,281 44UT 15.8 4.8 792 360

CT 15.9 4.9 794 361

1,733 1,444 39UT 15.8 4.8 792 360

CT 15.9 4.9 794 361

1,931 1,609 35UT 15.8 4.8 792 360

CT 15.9 4.9 794 361

120 89

1,464

100 75

1,220 51UT 17.0 5.2 858 390

CT 17.2 5.2 860 391

1,676 1,397 45UT 17.0 5.2 858 390

CT 17.2 5.2 860 391

1,890 1,575 39 UT 17.0 5.2 858 390

2,106 1,755 35 UT 17.0 5.2 858 390

130 97

1,112

108 81

927 72UT 18.3 5.6 924 420

CT 18.4 5.6 926 421

1,346 1,122 59.5UT 18.3 5.6 924 420

CT 18.4 5.6 926 421

1,586 1,322 51UT 18.3 5.6 924 420

CT 18.4 5.6 926 421

1,816 1,513 44UT 18.3 5.6 924 420

CT 18.4 5.6 926 421

2,048 1,707 39 UT 18.3 5.6 924 420

2,282 1,902 35 UT 18.3 5.6 924 420

140 104

1,197

117 87

998 72UT 19.5 5.9 979 445

CT 19.7 6.0 981 446

1,449 1,208 59.5UT 19.5 5.9 979 445

CT 19.7 6.0 981 446

1,708 1,423 51UT 19.5 5.9 979 445

CT 19.7 6.0 981 446

1,956 1,630 44UT 19.5 5.9 979 445

CT 19.7 6.0 981 446

2,205 1,838 39 UT 19.5 5.9 979 445

150 112

1,283

125 93

1,069 72UT 20.8 6.3 1,034 470

CT 20.9 6.4 1,036 471

1,553 1,294 59.5UT 20.8 6.3 1,034 470

CT 20.9 6.4 1,036 471

1,830 1,525 51UT 20.8 6.3 1,034 470

CT 20.9 6.4 1,036 471

2,096 1,747 44 UT 20.8 6.3 1,034 470

2,363 1,969 39 UT 20.8 6.3 1,034 470

continued →

Page 135: Ar tificial Lift Technologies - Borets

© Borets, 2021133

456 Series IL200P(T) Motors

Submersible Motors / Induction Motors

456 Series IL200P Standard Duty Motors (30 – 70 Hz) → continued

60Hz 50HzA Type

Length WeightPower

VPower

Vhp kW hp kW ft m lb kg

160 119

1,368

133 99

1,140 72UT 22.0 6.7 1,100 500

CT 22.2 6.8 1,102 501

1,656 1,380 59.5UT 22.0 6.7 1,100 500

CT 22.2 6.8 1,102 501

1,952 1,627 51UT 22.0 6.7 1,100 500

CT 22.2 6.8 1,102 501

2,235 1,863 44 UT 22.0 6.7 1,100 500

170 127

1,454

142 106

1,212 72UT 23.2 7.1 1,188 540

CT 23.4 7.1 1,190 541

1,760 1,467 59.5UT 23.2 7.1 1,188 540

CT 23.4 7.1 1,190 541

2,074 1,728 51 UT 23.2 7.1 1,188 540

2,375 1,979 44 UT 23.2 7.1 1,188 540

180 134

1,539

150 112

1,283 72UT 24.5 7.5 1,254 570

CT 24.7 7.5 1,256 571

1,863 1,553 59.5UT 24.5 7.5 1,254 570

CT 24.7 7.5 1,256 571

2,196 1,830 51 UT 24.5 7.5 1,254 570

2,515 2,096 44 UT 24.5 7.5 1,254 570

190 142

1,625

158 118

1,354 72UT 25.7 7.8 1,342 610

CT 25.9 7.9 1,344 611

1,967 1,639 59.5UT 25.7 7.8 1,342 610

CT 25.9 7.9 1,344 611

2,318 1,932 51UT 25.7 7.8 1,342 610

СT 25.9 7.9 1,344 611

2,654 2,212 44 UT 25.7 7.8 1,342 610

200 149

1,365

167 124

1,138 90.5UT 27.0 8.2 1,430 650

CT 27.2 8.3 1,432 651

1,710 1,425 72UT 27.0 8.2 1,430 650

CT 27.2 8.3 1,432 651

2,070 1,725 59.5 UT 27.0 8.2 1,430 650

2,440 2,033 51 UT 27.0 8.2 1,430 650

2,794 2,328 44 UT 27.0 8.2 1,430 650

Page 136: Ar tificial Lift Technologies - Borets

© Borets, 2021134

456 Series IL200P(T) Motors

Submersible Motors / Induction Motors

456 Series IL200T Standard Duty Motors (30 – 70 Hz) 60Hz 50Hz

A TypeLength Weight

PowerV

PowerV

hp kW hp kW ft m lb kg20 15 351 17 12 293 35 UT 4.5 1.386 231 105

30 22419

25 19349 44 UT 5.8 1.766 286 130

527 439 35 UT 5.8 1.766 286 130

40 30702

33 25585 35 UT 7.0 2.146 341 155

1,060 883 23.5 UT 8.3 2.526 407 185

50 37

428

42 31

356 72 UT 8.3 2.526 407 185

788 657 39 UT 8.3 2.526 407 185

878 732 35 UT 8.3 2.526 407 185

60 45945

50 37788 39 UT 9.5 2.906 462 210

1,053 878 35 UT 9.5 2.906 462 210

70 521,103

58 44919 39 UT 10.8 3.286 528 240

1,229 1,024 35 UT 10.8 3.286 528 240

80 60

1,260

67 50

1,050 39 UT 12.0 3.666 605 275

1,404 1,170 35 UT 12.0 3.666 605 275

2,120 1,767 23.5 UT 12.0 3.666 605 275

90 67

1,098

75 56

915 51 UT 13.3 4.046 682 310

1,257 1,048 44 UT 13.3 4.046 682 310

1,418 1,182 39 UT 13.3 4.046 682 310

1,580 1,317 35 UT 13.3 4.046 682 310

100 75

1,220

83 62

1,017 51 UT 14.5 4.426 737 335

1,397 1,165 44 UT 14.5 4.426 737 335

1,575 1,313 39 UT 14.5 4.426 737 335

1,755 1,463 35 UT 14.5 4.426 737 335

2,105 1,754 29.5 UT 14.5 4.426 737 335

110 82

1,342

92 68

1,118 51UT 15.8 4.806 792 360

CT 15.9 4.857 794 361

1,537 1,281 44UT 15.8 4.806 792 360

CT 15.9 4.857 794 361

1,733 1,444 39UT 15.8 4.806 792 360

CT 15.9 4.857 794 361

1,931 1,609 35UT 15.8 4.806 792 360

CT 15.9 4.857 794 361

120 90

1,464

100 75

1,220 51UT 17.0 5.186 858 390

CT 17.2 5.237 860 391

1,676 1,397 44UT 17.0 5.186 858 390

CT 17.2 5.237 860 391

1,890 1,575 39 UT 17.0 5.186 858 390

2,106 1,755 35 UT 17.0 5.186 858 390

continued →

Page 137: Ar tificial Lift Technologies - Borets

© Borets, 2021135

456 Series IL200P(T) Motors

Submersible Motors / Induction Motors

456 Series IL200T Standard Duty Motors (30 – 70 Hz) → continued

60Hz 50HzA Type

Length WeightPower

VPower

Vhp kW hp kW ft m lb kg

130 97

1,112

108 81

927 72UT 18.3 5.566 924 420

CT 18.4 5.617 926 421

1,346 1,122 59.5UT 18.3 5.566 924 420

CT 18.4 5.617 926 421

1,586 1,322 51UT 18.3 5.566 924 420

CT 18.4 5.617 926 421

1,816 1,513 44UT 18.3 5.566 924 420

CT 18.4 5.617 926 421

2,048 1,707 39 UT 18.3 5.566 924 420

2,282 1,902 35 UT 18.3 5.566 924 420

140 104

1,197

117 87

998 72UT 19.5 5.946 979 445

CT 19.7 5.997 981 446

1,449 1,208 59.5UT 19.5 5.946 979 445

CT 19.7 5.997 981 446

1,708 1,423 51UT 19.5 5.946 979 445

CT 19.7 5.997 981 446

1,956 1,630 44UT 19.5 5.946 979 445

CT 19.7 5.997 981 446

2,205 1,838 39 UT 19.5 5.946 979 445

150 112

1,283

125 93

1,069 72UT 20.8 6.326 1,034 470

CT 20.9 6.377 1,036 471

1,553 1,294 59.5UT 20.8 6.326 1,034 470

CT 20.9 6.377 1,036 471

1,830 1,525 51UT 20.8 6.326 1,034 470

CT 20.9 6.377 1,036 471

2,096 1,747 44 UT 20.8 6.326 1,034 470

2,363 1,969 39 UT 20.8 6.326 1,034 470

160 119

1,368

133 99

1,140 72UT 22.0 6.706 1,100 500

CT 22.2 6.757 1,102 501

1,656 1,380 59.5UT 22.0 6.706 1,100 500

CT 22.2 6.757 1,102 501

1,952 1,627 51UT 22.0 6.706 1,100 500

CT 22.2 6.757 1,102 501

2,235 1,863 44 UT 22.0 6.706 1,100 500

170 127

1,454

142 106

1,212 72UT 23.2 7.086 1,188 540

CT 23.4 7.137 1,190 541

1,760 1,467 59.5UT 23.2 7.086 1,188 540

CT 23.4 7.137 1,190 541

2,074 1,728 51 UT 23.2 7.086 1,188 540

2,375 1,979 44 UT 23.2 7.086 1,188 540

continued →

Page 138: Ar tificial Lift Technologies - Borets

© Borets, 2021136

456 Series IL200T Standard Duty Motors (30 – 70 Hz) → continued

60Hz 50HzA Type

Length WeightPower

VPower

Vhp kW hp kW ft m lb kg

180 134

1,539

150 112

1,283 72UT 24.5 7.466 1,254 570

CT 24.7 7.517 1,256 571

1,863 1,553 59.5UT 24.5 7.466 1,254 570

CT 24.7 7.517 1,256 571

2,196 1,830 51 UT 24.5 7.466 1,254 570

2,515 2,096 44 UT 24.5 7.466 1,254 570

190 142

1,625

158 118

1,354 72UT 25.7 7.846 1,342 610

CT 25.9 7.897 1,344 611

1,967 1,639 59.5UT 25.7 7.846 1,342 610

CT 25.9 7.897 1,344 611

2318 1,932 51UT 25.7 7.846 1,342 610

СT 25.9 7.897 1,344 611

2,654 2,212 44 UT 25.7 7.846 1,342 610

200 149

1,365

167 124

1,138 90.5UT 27.0 8.226 1,430 650

CT 27.2 8.277 1,432 651

1,710 1,425 72UT 27.0 8.226 1,430 650

CT 27.2 8.277 1,432 651

2,070 1,725 59.5 UT 27.0 8.226 1,430 650

2,440 2,033 51 UT 27.0 8.226 1,430 650

2,794 2,328 44 UT 27.0 8.226 1,430 650

456 Series IL200P(T) Motors

Submersible Motors / Induction Motors

Page 139: Ar tificial Lift Technologies - Borets

© Borets, 2021137

Submersible Motors / Induction Motors

562 Series IL200PA(T) Motors

Technical Data. Motor Performance Curve @ 60 Hz

Nominal housing diameter

5.62 in.143.00 mm

Minimumcasingsize 7.0 in.177.8 mm

Maximum winding temperature

392°F200°C

Involute spline type 1.375’’ – 21T

Maximum power 60Hz 50Hz

single section 500 hp373 kW

417 hp310 kW

total 1,000 hp746 kW

834 hp620 kW

562 Series IL200PA Standard Duty Motors (30 – 70 Hz)60Hz 50Hz

A TypeLength Weight

PowerV

PowerV

hp kW hp kW ft m lb kg

60 45850

50 37708 43 UT 6.8 2.077 444 202

1,205 1,004 30 UT 6.8 2.077 444 202

90 67

850

75 56

708 64 UT 8.9 2.718 594 270

1,275 1,063 43 UT 8.9 2.718 594 270

1,505 1,254 36 UT 8.9 2.718 594 270

120 89

850

100 75

708 85 UT 11.0 3.360 741 337

1,270 1,058 57 UT 11.0 3.360 741 337

1,700 1,417 43 UT 11.0 3.360 741 337

2,010 1,675 36 UT 11.0 3.360 741 337

2,580 2,150 28 UT 11.0 3.360 741 337

150 112

885

125 93

738 102UT 13.1 4.001 893 406

CT 13.3 4.042 900 409

1,240 1,033 73UT 13.1 4.001 893 406

CT 13.3 4.042 900 409

1,415 1,179 64UT 13.1 4.001 893 406

CT 13.3 4.042 900 409

2,125 1,771 43 UT 13.1 4.001 893 406

2,655 2,213 34 UT 13.1 4.001 893 406

3,225 2,688 28 UT 13.1 4.001 893 406

180 134

1,060

150 112

883 102UT 15.2 4.643 1,049 477

CT 15.4 4.684 1,049 477

1,275 1,063 85UT 15.2 4.643 1,049 477

CT 15.4 4.684 1,049 477

2,550 2,125 43 UT 15.2 4.643 1,049 477

3,190 2,658 34 UT 15.2 4.643 1,049 477

continued →

Page 140: Ar tificial Lift Technologies - Borets

© Borets, 2021138

Submersible Motors / Induction Motors

562 Series IL200PA(T) Motors

562 Series IL200PA Standard Duty Motors (30 – 70 Hz) → continued

60Hz 50HzA Type

Length WeightPower

VPower

Vhp kW hp kW ft m lb kg

210 157

1,240

175 130

1,033 102UT 17.3 5.285 1,195 543

CT 17.5 5.326 1,199 545

2,480 2,067 51 UT 17.3 5.285 1,195 543

3,720 3,100 34 UT 17.3 5.285 1,195 543

240 179

1,130

200 149

942 128UT 19.4 5.926 1,342 610

CT 19.6 5.967 1,349 613

1,420 1,183 102UT 19.4 5.926 1,342 610

CT 19.6 5.967 1,349 613

2,260 1,883 64 UT 19.4 5.926 1,342 610

2,540 2,117 57 UT 19.4 5.926 1,342 610

4,250 3,542 34 UT 19.4 5.926 1,342 610

270 201

1,270

225 168

1,058 128UT 21.5 6.568 1,492 678

CT 21.7 6.609 1,498 681

1,595 1,329 102UT 21.5 6.568 1,492 678

CT 21.7 6.609 1,498 681

1,910 1,592 85UT 21.5 6.568 1,492 678

CT 21.7 6.609 1,498 681

3,190 225 168 2,658 51 UT 21.5 6.568 1,492 678

300 224

1,410

250 186

1,175 128UT 23.7 7.210 1,639 745

CT 23.8 7.251 1,648 749

1,770 1,475 102UT 23.7 7.210 1,639 745

CT 23.8 7.251 1,648 749

2,475 2,063 73 UT 23.7 7.210 1,639 745

4,250 3,542 43 UT 23.7 7.210 1,639 745

330 246

1,550

275 205

1,292 128UT 25.8 7.851 1,789 813

CT 25.9 7.892 1,797 817

1,950 1,625 102UT 25.8 7.851 1,789 813

CT 25.9 7.892 1,797 817

3,490 2,908 57 UT 25.8 7.851 1,789 813

3,895 3,246 51 UT 25.8 7.851 1,789 813

360 268

1,700

300 224

1,417 128UT 27.9 8.493 1,936 880

CT 28.0 8.534 1,947 885

2,125 1,771 102 UT 27.9 8.493 1,936 880

2,550 2,125 85 UT 27.9 8.493 1,936 880

3,390 2,825 64 UT 27.9 8.493 1,936 880

390 291

1,835

325 242

1,529 128UT 30.0 9.134 2,086 948

CT 30.1 9.175 2,097 953

2,300 1,917 102 UT 30.0 9.134 2,086 948

2,760 2,300 85 UT 30.0 9.134 2,086 948

3,670 3,058 64 UT 30.0 9.134 2,086 948

continued →

Page 141: Ar tificial Lift Technologies - Borets

© Borets, 2021139

Submersible Motors / Induction Motors

562 Series IL200PA(T) Motors

562 Series IL200PA Standard Duty Motors (30 – 70 Hz) → continued

60Hz 50HzA Type

Length WeightPower

VPower

Vhp kW hp kW ft m lb kg

420 313

1,975

350 261

1,646 128UT 32.1 9.776 2,237 1,017

CT 32.2 9.817 2,246 1,021

2,480 2,067 102 UT 32.1 9.776 2,237 1,017

2,975 2,479 85 UT 32.1 9.776 2,237 1,017

3,950 3,292 64 UT 32.1 9.776 2,237 1,017

450 335

1,855

375 279

1,546 146UT 34.2 10.418 2,394 1,088

CT 34.3 10.459 2,396 1,089

2,120 1,767 128 UT 34.2 10.418 2,394 1,088

2,655 2,213 102 UT 34.2 10.418 2,394 1,088

3,190 2,658 85 UT 34.2 10.418 2,394 1,088

3,715 3,096 73 UT 34.2 10.418 2,394 1,088

4,235 3,529 64 UT 34.2 10.418 2,394 1,088

500 373

2,150

417 310

1,792 142UT 34.2 10.418 2,394 1,088

CT 34.3 10.459 2,396 1,089

2,700 2,250 113 UT 34.2 10.418 2,394 1,088

3,240 2,700 94 UT 34.2 10.418 2,394 1,088

3,825 3,188 80 UT 34.2 10.418 2,394 1,088

Page 142: Ar tificial Lift Technologies - Borets

© Borets, 2021140

562 Series IL200PA(T) Motors

Submersible Motors / Induction Motors

562 Series IL200T Standard Duty Motors (30 – 70 Hz)60Hz 50Hz

A TypeLength Weight

PowerV

PowerV

hp kW hp kW ft m lb kg

60 45850

50 37708 43 UT 6.8 2.077 444 202

1,205 1,004 30 UT 6.8 2.077 444 202

90 67

850

75 56

708 64 UT 8.9 2.718 594 270

1,275 1,063 43 UT 8.9 2.718 594 270

1,505 1,254 36 UT 8.9 2.718 594 270

120 89

850

100 75

708 85 UT 11.0 3.360 741 337

1,270 1,058 57 UT 11.0 3.360 741 337

1,700 1,417 43 UT 11.0 3.360 741 337

2,010 1,675 36 UT 11.0 3.360 741 337

2,580 2,150 28 UT 11.0 3.360 741 337

150 112

885

125 93

738 102UT 13.1 4.001 893 406

CT 13.3 4.042 900 409

1,240 1,033 73UT 13.1 4.001 893 406

CT 13.3 4.042 900 409

1,415 1,179 63.8UT 13.1 4.001 893 406

CT 13.3 4.042 900 409

2,125 1,771 43 UT 13.1 4.001 893 406

2,655 2,213 34 UT 13.1 4.001 893 406

3,225 2,688 28 UT 13.1 4.001 893 406

180 134

1,060

150 112

833 102UT 15.2 4.643 1,049 477

CT 15.4 4.684 1,049 477

1,275 1,063 85UT 15.2 4.643 1,049 477

CT 15.4 4.684 1,049 477

2,550 2,125 43 UT 15.2 4.643 1,049 477

3,190 2,658 34 UT 15.2 4.643 1,049 477

210 157

1,240

175 130

1,033 102UT 17.3 5.285 1,195 543

CT 17.5 5.326 1,199 545

2,480 2,067 51 UT 17.3 5.285 1,195 543

3,720 3,100 34 UT 17.3 5.285 1,195 543

240 179

1,130

200 149

942 128UT 19.4 5.926 1,342 610

CT 19.6 5.967 1,349 613

1,420 1,183 102UT 19.4 5.926 1,342 610

CT 19.6 5.967 1,349 613

2,260 1,883 64 UT 19.4 5.926 1,342 610

2,540 2,117 57 UT 19.4 5.926 1,342 610

4,250 3,542 34 UT 19.4 5.926 1,342 610

270 201

1,270

225 168

1,058 128UT 21.5 6.568 1,492 678

CT 21.7 6.609 1,498 681

1,595 1,329 102UT 21.5 6.568 1,492 678

CT 21.7 6.609 1,498 681

1,910 1,592 85UT 21.5 6.568 1,492 678

CT 21.7 6.609 1,498 681

3,190 225 168 2,658 51 UT 21.5 6.568 1,492 678

continued →

Page 143: Ar tificial Lift Technologies - Borets

© Borets, 2021141

562 Series IL200PA(T) Motors

Submersible Motors / Induction Motors

562 Series IL200T Standard Duty Motors (30 – 70 Hz) → continued

60Hz 50HzA Type

Length WeightPower

VPower

Vhp kW hp kW ft m lb kg

300 224

1,410

250 186

1,175 128UT 23.7 7.210 1,639 745

CT 23.8 7.251 1,648 749

1,770 1,475 102UT 23.7 7.210 1,639 745

CT 23.8 7.251 1,648 749

2,475 2,063 73 UT 23.7 7.210 1,639 745

4,250 3,542 43 UT 23.7 7.210 1,639 745

330 246

1,550

275 205

1,292 128UT 25.8 7.851 1,789 813

CT 25.9 7.892 1,797 817

1,950 1,625 102UT 25.8 7.851 1,789 813

CT 25.9 7.892 1,797 817

3,490 2,908 57 UT 25.8 7.851 1,789 813

3,895 3,246 51 UT 25.8 7.851 1,789 813

360 268

1,700

300 224

1,417 128UT 27.9 8.493 1,936 880

CT 28.0 8.534 1,947 885

2,125 1,771 102 UT 27.9 8.493 1,936 880

2,550 2,125 85 UT 27.9 8.493 1,936 880

3,390 2,825 64 UT 27.9 8.493 1,936 880

390 291

1,835

325 242

1,529 128UT 30.0 9.134 2,086 948

CT 30.1 9.175 2,097 953

2,300 1,917 102 UT 30.0 9.134 2,086 948

2,760 2,300 85 UT 30.0 9.134 2,086 948

3,670 3,058 64 UT 30.0 9.134 2,086 948

420 313

1,975

350 261

1,646 128UT 32.1 9.776 2,237 1,017

CT 32.2 9.817 2,246 1,021

2,480 2,067 102 UT 32.1 9.776 2,237 1,017

2,975 2,479 85 UT 32.1 9.776 2,237 1,017

3,950 3,292 64 UT 32.1 9.776 2,237 1,017

450 335

1,855

375 279

1,546 146UT 34.2 10.418 2,394 1,088

CT 34.3 10.459 2,396 1,089

2,120 1,767 128 UT 34.2 10.418 2,394 1,088

2,655 2,213 102 UT 34.2 10.418 2,394 1,088

3,190 2,658 85 UT 34.2 10.418 2,394 1,088

3,715 3,096 73 UT 34.2 10.418 2,394 1,088

4,235 3,529 64 UT 34.2 10.418 2,394 1,088

500 373

2,150

417 310

1,792 142UT 34.2 10.418 2,394 1,088

CT 34.3 10.459 2,396 1,089

2,700 2,250 113 UT 34.2 10.418 2,394 1,088

3,240 2,700 94 UT 34.2 10.418 2,394 1,088

3,825 3,188 80 UT 34.2 10.418 2,394 1,088

Page 144: Ar tificial Lift Technologies - Borets

© Borets, 2021142

Page 145: Ar tificial Lift Technologies - Borets

© Borets, 2021143

Slimline ESP Systems

Slimline ESP Systems

Borets 272 series Slimline ESP system is designed to increase oil production in small-diameter wells and operates reliably in 3.46 in. ID and larger casings. The system provides high-speed ESP operationatflowratesfrom164bpd(at3,000rpm)to1,258bpd(at 6,000 rpm) and delivers head up to 12,500 ft. The Slimline ESP system is the best solution for sidetrack wells.

Borets 272 series Slimline ESP system key components:

■ 272 series high-speed abrasion-resistant Packet Pump The packet-style construction employs a dynamic thrust management capability, enabling the pump to withstand harsher operation conditions such as sand production and increased down thrust. The enhanced tungsten carbide bearings provide superior axial support and enable reliable production bylimitingthrustloadtransferredtoamotorsealprotector.Thepumputilizesradialflowstagesdesignedforefficiencyatflowrateslessthan1,000bpd(160m3/d). Benefits

• Improved reliability and longer run life through better down thrust man-agement and improved tolerance to solids

■ 319 series high-speed Permanent Magnet Motor (PMM) Benefits

• Wide range of operating speed (3,000 rpm – 6,000 rpm)• Motorefficiencyupto93%• High power factor (up to 0.96)

■ 272 series high-speed Motor SealThemotorsealutilizestwobagchambers.Hardalloybearingsallowmotorsealoperationat high speeds.

■ 272 series Intake (used at low gas content) or a Vortex Gas Separator (used at high gas content).

■ Borets-15 or Axiom II Variable Speed Drive (VSDs) are capable of operating submersible pump systemsefficientlyeveninthemostchallengingwellconditions.Benefits

• Gas Lock Ride Thru algorithm helps break free of gas lock conditions for better performance • Integratedsinewaveoutputfilterminimizesinstallationtimeandreducesoverallfootprint

Note: For Borets-15 and Axiom II VSDs specifications please refer to pages 202-206.

Pump OD 2.72 in. (69 mm)

Min casing ID3.46 in. (88 mm)

Motor OD3.19 in. (81 mm)

Page 146: Ar tificial Lift Technologies - Borets

© Borets, 2021144

272 Series Slimline ESP

Slimline ESP Systems

272 Series Pump Specifications

Pump model6,000 rpm 3,600 rpm

Operating range Flow rate Operating range Flow rate

272-450 327 – 554 bpd52 – 88 m3/d

450 bpd70 m3/d

196 – 332 bpd31 – 53 m3/d

270 bpd42 m3/d

272-650 465 – 793 bpd74 – 126 m3/d

650 bpd100 m3/d

279 – 476 bpd44 – 76 m3/d

390 bpd60 m3/d

272-1000 755 – 1,258 bpd120 – 200 m3/d

1000 bpd160 m3/d

453 – 755 bpd72 – 120 m3/d

600 bpd96 m3/d

Nominal pump housing diameter 2.72 in. (69.0 mm)

Shaft diameter 0.504 in.splines 0.472 in.

(12.80 mm)(12.00 mm)

Shaft cross-sectional area 0.199 in.2 (128.68 mm2)

Minimum casing ID 3.46 in. (88.0 mm)

Housing pressure limit 6,000 psi (414 bar)

Rotational direction clockwiseShaft brake-power limit 6,000 rpm 3,600 rpm

stainless steel 121 hp (90 kW) 72 hp (54 kW)INCONEL 718 130 hp (97 kW) 78 hp (58 kW)

Page 147: Ar tificial Lift Technologies - Borets

© Borets, 2021145

Slimline ESP Systems

272 Series Slimline ESP

Pump, ESPHS B 272-1000 CW 2.5M HSG 65 STG PK CT TA MTC HT, where:

ESPHS High-speed electric submersible pump B Borets’ design

272 Pump series1000 Pump flow rate (bpd) @ 6,000 rpm

Stage materialNo code Ni-Resist Type 1

N4 Ni-Resist Type 4CW Shaft rotation direction is clockwise

2.5M HSG Housing length (m)

65 STG Number of stages (pcs.)PK Packet pump

Pump configurationCT Center tandemUT Upper tandem

Shaft materialNo code MONEL K-500

HS Stainless steelHSS INCONEL 718

TA Tungsten carbide stage bearings spaced at 0.35 mComponent materials

MTC Head, base and housing – carbon steel with stainless steel coating; key, half-rings and retaining rings –stainless steel; compression nut – carbon steel; fasteners – MONEL K-500

MT Head, base, housing and compression nut – carbon steel; key, half-rings and retaining rings – stainless steel;fasteners – MONEL K-500

MTS Head, base, key, half-rings and retaining rings – stainless steel; housing – carbon steel; compression nut andfasteners – MONEL K-500

MTSC Head, base, key, half-rings and retaining rings – stainless steel; housing – carbon steel withstainless steel coating; compression nut and fasteners – MONEL K-500

MTSM Head, base, key, half-rings and retaining rings – stainless steel; housing – carbon steel with MONEL K-500coating; compression nut and fasteners – MONEL K-500

MTM Head, base and housing – carbon steel with MONEL K-500 coating; key, half-rings and retaining rings –stainless steel; compression nut – carbon steel; fasteners – MONEL K-500

No code Head, base, housing, compression nut and fasteners – carbon steel; key, half-rings and retaining rings –stainless steel

O-ring materialHT AFLAS

No code HNBR

Page 148: Ar tificial Lift Technologies - Borets

© Borets, 2021146

ESPHS B 272-450

Slimline ESP Systems / 272 Series Slimline ESP

ESPHS B 272-450 Performance Curve @ 6,000 rpm

ESPHS B 272-450 Performance Curve @ 6,000 rpm

Curvecomputedforonestagein1.00s.g.fluid.

Curvecomputedforonestagein1.00s.g.fluid.

Page 149: Ar tificial Lift Technologies - Borets

© Borets, 2021147

ESPHS B 272-450

Slimline ESP Systems / 272 Series Slimline ESP

ESPHS B 272-450 Performance Curve @ 3,600 rpm

ESPHS B 272-450 Performance Curve @ 3,600 rpm

Curvecomputedforonestagein1.00s.g.fluid.

Curvecomputedforonestagein1.00s.g.fluid.

Page 150: Ar tificial Lift Technologies - Borets

© Borets, 2021148

Slimline ESP Systems / 272 Series Slimline ESP

ESPHS B 272-450

ESPHS B 272-450 Multi-Frequency Pump Curve – HeadCurvecomputedforonestagein1.00s.g.fluid.

Curvecomputedforonestagein1.00s.g.fluid.ESPHS B 272-450 Multi-Frequency Pump Curve – Power

Page 151: Ar tificial Lift Technologies - Borets

© Borets, 2021149

ESPHS B 272-450

Slimline ESP Systems / 272 Series Slimline ESP

ESPHS B 272-450 One Stage Performance Data6,000 rpm 3,600 rpm

Flow rate 450 bpd (70 m3/d) 270 bpd (42 m3/d)Operating range 327 – 554 bpd (52 – 88 m3/d) 196 – 332 bpd (31 – 53 m3/d)Head 32.2 ft (9.8 m) 11.6 ft (3.5 m)Power 0.243 hp (0.181 kW) 0.052 hp (0.039 kW)Bestefficiency 43%

Packet Pump

HousingLength Weight Stages

ft m lb kg TA2M 7.3 2.23 93 42 732.5M 8.9 2.73 115 52 943M 10.6 3.23 135 61 1143.5M 12.2 3.73 157 71 1354M 13.9 4.23 176 80 155

Page 152: Ar tificial Lift Technologies - Borets

© Borets, 2021150

ESPHS B 272-650

Slimline ESP Systems / 272 Series Slimline ESP

ESPHS B 272-650 Performance Curve @ 6,000 rpm

ESPHS B 272-650 Performance Curve @ 6,000 rpm

Curvecomputedforonestagein1.00s.g.fluid.

Curvecomputedforonestagein1.00s.g.fluid.

Page 153: Ar tificial Lift Technologies - Borets

© Borets, 2021151

ESPHS B 272-650

Slimline ESP Systems / 272 Series Slimline ESP

ESPHS B 272-650 Performance Curve @ 3,600 rpm

ESPHS B 272-650 Performance Curve @ 3,600 rpm

Curvecomputedforonestagein1.00s.g.fluid.

Curvecomputedforonestagein1.00s.g.fluid.

Page 154: Ar tificial Lift Technologies - Borets

© Borets, 2021152

Slimline ESP Systems / 272 Series Slimline ESP

ESPHS B 272-650

ESPHS B 272-650 Multi-Frequency Pump Curve – HeadCurvecomputedforonestagein1.00s.g.fluid.

Curvecomputedforonestagein1.00s.g.fluid.ESPHS B 272-650 Multi-Frequency Pump Curve – Power

Page 155: Ar tificial Lift Technologies - Borets

© Borets, 2021153

ESPHS B 272-650

Slimline ESP Systems / 272 Series Slimline ESP

ESPHS B 272-650 One Stage Performance Data6,000 rpm 3,600 rpm

Flow rate 650 bpd (100 m3/d) 390 bpd (60 m3/d)Operating range 465 – 793 bpd (74 – 126 m3/d) 279 – 476 bpd (44 – 76 m3/d)Head 34.1 ft (10.4 m) 12.3 ft (3.7 m)Power 0.312 hp (0.232 kW) 0.067 hp (0.050 kW)Bestefficiency 51.2%

Packet Pump

HousingLength Weight Stages

ft m lb kg TA2M 7.3 2.23 93 42 662.5M 8.9 2.73 115 52 843M 10.6 3.23 135 61 1013.5M 12.2 3.73 157 71 1204M 13.9 4.23 176 80 138

Page 156: Ar tificial Lift Technologies - Borets

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ESPHS B 272-1000

Slimline ESP Systems / 272 Series Slimline ESP

ESPHS B 272-1000 Performance Curve @ 6,000 rpm

ESPHS B 272-1000 Performance Curve @ 6,000 rpm

Curvecomputedforonestagein1.00s.g.fluid.

Curvecomputedforonestagein1.00s.g.fluid.

Page 157: Ar tificial Lift Technologies - Borets

© Borets, 2021155

ESPHS B 272-1000

Slimline ESP Systems / 272 Series Slimline ESP

ESPHS B 272-1000 Performance Curve @ 3,600 rpm

ESPHS B 272-1000 Performance Curve @ 3,600 rpm

Curvecomputedforonestagein1.00s.g.fluid.

Curvecomputedforonestagein1.00s.g.fluid.

Page 158: Ar tificial Lift Technologies - Borets

© Borets, 2021156

Slimline ESP Systems / 272 Series Slimline ESP

ESPHS B 272-1000

ESPHS B 272-1000 Multi-Frequency Pump Curve – HeadCurvecomputedforonestagein1.00s.g.fluid.

Curvecomputedforonestagein1.00s.g.fluid.ESPHS B 272-1000 Multi-Frequency Pump Curve – Power

Page 159: Ar tificial Lift Technologies - Borets

© Borets, 2021157

ESPHS B 272-1000

Slimline ESP Systems / 272 Series Slimline ESP

ESPHS B 272-1000 One Stage Performance Data6,000 rpm 3,600 rpm

Flow rate 1,000 bpd (160 m3/d) 604 bpd (96 m3/d)Operating range 755 – 1,258 bpd (120 – 200 m3/d) 453 – 755 bpd (72 – 120 m3/d)Head 32.7 ft (10.0 m) 11.8 ft (3.6 m)Power 0.462 hp (0.345 kW) 0.100 hp (0.074 kW)Bestefficiency 52.6%

Packet Pump

HousingLength Weight Stages

ft m lb kg TA2.5M 8.9 2.73 115 52 653M 10.6 3.23 135 61 793.5M 12.2 3.73 157 71 934M 13.9 4.23 176 80 107

Page 160: Ar tificial Lift Technologies - Borets

© Borets, 2021158

Slimline ESP Systems

319 Series High-speed Permanent Magnet Motor

Motor, ESPHS B 319 PL200P 121HP 2450V 34A 15R S MT HT, where:ESPHS For high-speed electric submersible pump

B Borets’ design319 Motor seriesPL Permanent magnet motor

200 Maximumwindingtemperature(°С)P Plug-in pothead

121HP Motor power (hp) @ 6,000 rpm2450V Nominal voltage (V) 34A Nominal current (A)15R Number of rotors (pcs.)

S Single motorComponent materials

MT Head, base and housing – carbon steel; fasteners – MONEL K-500SS Head, base and housing – stainless steel; fasteners – MONEL K-500

MTSC Head and base – stainless steel; housing – carbon steel with stainless steel coating; fasteners – MONEL K-500

MTSM Head and base – stainless steel, housing – carbon steel with MONEL K-500 coating;fasteners – MONEL K-500

MTC Head, base and housing – carbon steel with stainless steel coating; fasteners – MONEL K-500MTM Head, base and housing – carbon steel with MONEL K-500 coating, fasteners – MONEL K-500

No code Head, base, housing and fasteners – carbon steel HT O-ring material – AFLAS

Page 161: Ar tificial Lift Technologies - Borets

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Slimline ESP Systems

Technical Data. Motor Performance Curve @ 6,000 rpm

Nominal housing diameter

3.19 in.81.0 mm

Minimumcasingsize 4.46 in. 87.9 mm

Maximum winding temperature

392°F 200°C

Involute spline type 20 mm – 18T

Maximum power 6,000 rpm

150 hp112 kW

319 Series PL200P Motors (3,000 – 6,000 rpm)6,000 rpm

TypeLength Weight

PowerV Axiom

V A AxiomAhp kW ft m lb kg

24 18 490 320 34.0 39.0 S 9.8 3.0 205 93

32 24 655 425 34.0 39.0 S 11.0 3.4 232 105

40 30 815 525 34.0 39.0 S 12.2 3.7 258 117

48 36 980 630 34.0 39.0 S 13.4 4.1 284 129

56 42 1,145 730 34.0 39.0 S 14.6 4.4 311 141

64 48 1,303 830 34.0 39.0 S 15.8 4.8 337 153

72 54 1,470 930 34.0 39.0 S 17.0 5.2 364 165

81 60 1,630 1,030 34.0 39.0 S 18.2 5.5 390 177

89 66 1,793 1,130 34.0 39.0 S 19.4 5.9 417 189

97 72 1,956 1,235 34.0 39.0 S 20.6 6.3 443 201

105 78 2,120 1,335 34.0 39.0 S 21.8 6.6 470 213

113 84 2,282 1,435 34.0 39.0 S 23.0 7.0 496 225

121 90 2,450 1,550 34.0 39.0 S 24.2 7.4 523 237

129 96 2,615 1,645 34.0 39.0 S 25.4 7.7 549 249

* 137 102 2,775 1,745 34.0 39.0 S 26.6 8.1 576 261

* 145 108 2,940 1,850 34.0 39.0 S 27.8 8.5 602 273

* 150 112 3,100 1,924 34.0 39.0 S 29.0 8.8 628 285

* Application Engineering note – motor HP exceeds available (INCONEL 718) shaft brake-power limit for 272 series Slimline ESP application (please refer to page 144).

319 Series High-speed Permanent Magnet Motor

Page 162: Ar tificial Lift Technologies - Borets

© Borets, 2021160

Housing diameter 2.72 in. (69.00 mm)

Length 6.0 ft (1.8 m)

Weight 66 lb (30 kg)

Shaft diameter 0.551 in. (14.0 mm)

Shaft cross-sectional area 0.239 in.² (153.94 mm²)

Rubber max. operatingtemperature

HNBR 392°F(200°C)AFLAS 446°F(230°C)

Shaft brake-power limit 6,000 rpm 3,600 rpmMONEL K-500 80 hp (60 kW) 48 hp (36 kW)INCONEL 718 150 hp (112 kW) 90 hp (67 kW)

Max. hi-load thrust bearing 1,588 lbf (720 kgf) 953 lbf (432 kgf)

Motor Seal, ESPHS B 272 PB69 BSB HL HSS MT HT, where:ESPHS For high-speed electric submersible pump motor

B Borets’ design272 Motor seal seriesPB Protector Borets69 Motor seal housing OD (mm)

Motor seal configurationB Bag chamberS Sealed body

Thrust bearing HL High load thrust bearing

No code Standard thrust bearingShaft material

HSS INCONEL 718HS Stainless steel

No code MONEL K-500Component materials

MT Head, base, body and housing – carbon steel; fasteners – MONEL K-500SS Head, base, body and housing – stainless steel; fasteners – MONEL K-500

MTSC Head and base – stainless steel; body and housing – carbon steel with stainless steel coating;fasteners – MONEL K-500

MTSM Head and base – stainless steel; body and housing – carbon steel with MONEL K-500 coating;fasteners – MONEL K-500

MTC Head, base, body and housing – carbon steel with stainless steel coating; fasteners – MONEL K-500MTM Head, base, body and housing – carbon steel with MONEL K-500 coating; fasteners – MONEL K-500

O-ring material HT AFLAS

HTV AFLAS, mechanical seal bellows – Viton No code HNBR

Slimline ESP Systems

272 Series High-speed Motor Seal

Page 163: Ar tificial Lift Technologies - Borets

© Borets, 2021161

Slimline ESP Systems

272 Series Intake

Housing diameter 2.72 in. (69.00 mm)

Length 0.77 ft (0.236 m)

Weight 11.02 lb (5 kg)

Shaft diameter 0.504 in.splines 0.472 in.

(12.80 mm)(12.00 mm)

Shaft cross-sectional area 0.199 in.2 (128.68 mm2)Shaft brake-power limit 6,000 rpm 3,600 rpm

stainless steel 121 hp (90 kW) 72 hp (54 kW)INCONEL 718 130 hp (97 kW) 78 hp (58 kW)

Bolt on intake, ESPHS B 272 CW HSS MT, where:ESPHS For high-speed electric submersible pump

B Borets’ design272 For pump seriesCW Shaft rotation direction is clockwise

Shaft material HSS INCONEL 718

HS Stainless steelNo code MONEL K-500

Component materialsMT Base – carbon steel; key and retaining rings – stainless steel; fasteners – MONEL K-500SS Base and key – stainless steel; fasteners – MONEL K-500; retaining rings – INCONEL

MTС Base – carbon steel with stainless steel coating; key and retaining rings – stainless steel; fasteners – MONEL K-500

MTM Base – carbon steel with MONEL K-500 coating; key and retaining rings – stainless steel; fasteners – MONEL K-500

Page 164: Ar tificial Lift Technologies - Borets

© Borets, 2021162

Slimline ESP Systems

272 Series Vortex Gas Separator

Housing diameter 2.72 in. (69.00 mm)

Length 2.49 ft (0.760 m)

Weight 29.32 lb (13.3 kg)

Shaft diameter 0.504 in.splines 0.472 in.

(12.80 mm)(12.00 mm)

Shaft cross-sectional area 0.199 in.2 (128.68 mm2)Shaft brake-power limit 6,000 rpm 3,600 rpm

stainless steel 121 hp (90 kW) 72 hp (54 kW)INCONEL 718 130 hp (97 kW) 78 hp (58 kW)

Gas separator, ESPHS B 272 VGS CW 1250 HSS MTS HT, where:ESPHS For high-speed electric submersible pump

B Borets’ design272 Gas separator series

VGS Vortex gas separatorCW Shaft rotation direction is clockwise

1250 Maximum flow rate of the connected pump (bpd) @ 6,000 rpmShaft material

HSS INCONEL 718HS Stainless steel

No code MONEL K-500Component materials

MTS Head, base, key and retaining rings – stainless steel; housing – carbon steel; fasteners – MONEL K-500SS Head, base, housing and key – stainless steel; fasteners – MONEL K-500; retaining rings – INCONEL

MTSC Head, base, key and retaining rings – stainless steel; housing – carbon steel with stainless steel coating;fasteners – MONEL K-500

MTSM Head, base, key and retaining rings – stainless steel; housing – carbon steel with MONEL K-500 coating;fasteners – MONEL K-500

O-ring materialHT AFLAS

No code HNBR

Page 165: Ar tificial Lift Technologies - Borets

© Borets, 2021163

WR2 Electric Submersible Pump Systems

WR2 Electric Submersible Pump Systems

The Borets Wide Range Wear Resistant (WR2) electric submersible pump system incorporates the latest technology andmethodstoprovideaninnovativeartificialliftsolutiontounconventionalwellproduction.Designedtoovercometheconditions that challenge conventional ESP longevity, the high-speed WR2 system is engineered to perform better and longerwhenwellproductionincludesabundantfracsandflowbackandhighgasvolumes,andmayberapidlydeclining – conditions typical of unconventional wells. The enhanced wear resistance and wide operating range of the WR2 extends systemrunlifeandreducesthefrequencyofinterventionforpumpresizing.

The Borets WR2 ESP system key components:

■ WR2 Electric Submersible Pump (ESP)Novel to the ESP industry, WR2 pump stages are manufactured using a metal injection molding (MIM) process, which enables:

• Unlimited stage material composition options• Best-in-class abrasion and corrosion resistance properties• Material hardness comparable to tungsten carbide• Precisedimensionaltoleranceandsuperiorsurfacefinish

Theadvancedmixedflowstagedesignimprovesgashandlingandincreasespumpefficiencywhilealsohelpingtoreducepotentialgaslocking.Benefits

• Improvedefficiencyoverconventionalstagedesigns(upto66%)• Wider pump operating range reduces frequency of potential pump

resizing.Availablepumprangesinclude: ○ 190 – 1,000 bpd (30 – 160 m3/d) ○ 560 – 1,900 bpd (90 – 300 m3/d) ○ 800 – 4,400 bpd (127 – 700 m3/d)

• Improved gas handling without a gas separator (up to 52%)• High operating speed (up to 6,000 rpm)• Highenergyefficiencywithintherecommendedoperatingrange

Note: For WR2 ESP system Bolt-on Discharge Head, please refer to the Bolt-on Discharge head section on page 105.

■ WR2 ESP Intake / Gas Separator

■ High-speed Permanent Magnet Motor (PMM)Benefits

• Wide range of operating speed (3,000 rpm – 6,000 rpm)• Motorefficiencyupto93%• High power factor (up to 0.96)

■ Axiom II Variable Speed Drive (VSD)iscapableofoperatingsubmersiblepumpsystemsefficientlyeven in the most challenging well conditions.Benefits

• VectorcontrolalgorithmenablesthesuperiorperformanceandefficiencyofBoretsPMMs• Gas Lock Ride Thru algorithm helps break free of gas lock conditions for better performance • Integratedsinewaveoutputfilterminimizesinstallationtimeandreducesoverallfootprint

Note: For Axiom II VSD specifications, please refer to pages 202-203.

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WR2 Electric Submersible Pumps

WR2 Electric Submersible Pump Systems

WR2 Pump Specifications

Pump model6,000 rpm 4,500 rpm

Operating range Optimum flow rate Operating range Optimum flow rate

338-190/1000 252 – 1,000 bpd40 – 160 m3/d

888 bpd141 m3/d

190 – 755 bpd30 – 120 m3/d

666 bpd106 m3/d

338-560/1900 754 – 1,900 bpd120 – 300 m3/d

1,402 bpd223 m3/d

560 – 1,414 bpd90 – 225 m3/d

1,052 bpd167 m3/d

362-800/4400 958* – 4,400* bpd152* – 700* m3/d

3,145* bpd500* m3/d

800 – 3,667 bpd127 – 583 m3/d

2,621 bpd417 m3/d

* @ 5,400 rpm

Pump, ESP B WR2 362/338 – 560/1900 M5 CW 4.4M HSG 64 STG PK UT HSS MTC HT, where:ESP Electric submersible pump

B Borets’ designWR2 Wear Resistant Wide Range (WR2) pump with stages manufactured using MIM process

Pump series362/338 For sections with different diameters it is specified with a fraction:

lowerheadsize/upperheadsize338 For sections with the same lower head and upper head diameter it is specified with a whole number560 Minimum pump flow rate (bpd) @ 4,500 rpm

1900 Maximum pump flow rate (bpd) @ 6,000 rpm (for pump flow rate 800/4,400 bpd – @ 5,400 rpm)Stage material

M5 Corrosion-, acid- and abrasion-resistant powder material, manufactured using MIM process;coating – Boron Diffusion Process (MIM-500)

M4 Corrosion-, acid- and abrasion-resistant powder material, manufactured using MIM process;coating – Boron Diffusion Process (MIM-501)

No code Corrosion- and abrasion-resistant powder material, manufactured using MIM process;coating – Nitride Diffusion Process

CW Shaft rotation direction is clockwise4.4M HSG Nominal housing length (m)

64 STG Number of stages (pcs.)PK Packet pump

Pump configurationUT Upper tandemCT Center tandem LT Lower tandem

Shaft materialHSS INCONEL 718

HS Stainless steelNo code MONEL K-500

continued →

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WR2 Electric Submersible Pumps

WR2 Electric Submersible Pump Systems

→ continued

Component materialsMTC Lower head, upper head and housing – carbon steel with stainless steel coating; keys, couplings and

retaining rings – stainless steel; cylinders, half-rings, rings, brackets, nut, lock nut and compression sleeve – carbon steel; fasteners – MONEL K-500; wave spring – INCONEL 750

SS Lower head, upper head, housing, brackets, cylinders, rings, keys, nut, lock nut, compression sleeve,retaining rings and couplings – stainless steel; half-rings and fasteners – MONEL K-500; wave spring – INCONEL 750

SSa Lower head, upper head, housing, couplings, retaining rings – stainless steel; brackets, cylinders, rings, keys, nut, lock nut, compression sleeve, half-rings and fasteners – MONEL K-500; wave spring – INCONEL 750

MT Lower head, upper head, housing, brackets, cylinders, rings, nut, lock nut and compression sleeve – carbon steel; keys, couplings and retaining rings – stainless steel; half-rings and fasteners – MONEL K-500;wave spring – INCONEL 750

MTa Lower head, upper head, housing, cylinders – carbon steel; brackets, rings, nut, lock nut, keys, couplings, retaining rings and compression sleeve – stainless steel; half-rings and fasteners – MONEL K-500; wave spring – INCONEL 750

MTS Lower head, upper head, couplings, keys, brackets, cylinders and retaining rings – stainless steel; housing – carbon steel; rings, nut, lock nut, compression sleeve, half-rings and fasteners – MONEL K-500;wave spring – INCONEL 750

MTSC Lower head, upper head, keys, couplings, brackets, cylinders and retaining rings – stainless steel;housing – carbon steel with stainless steel coating; half-rings, rings, nut, lock nut, compression sleeve andfasteners – MONEL K-500; wave spring – INCONEL 750

MTSCa Lower head, upper head, couplings and retaining rings – stainless steel; housing – carbon steel withstainless steel coating; keys, brackets, half-rings, cylinders, rings, nut, lock nut, compression sleeveand fasteners – MONEL K-500; wave spring – INCONEL 750

MTSM Lower head, upper head, couplings, keys, brackets, cylinders and retaining rings – stainless steel; housing – carbon steel with MONEL K-500 coating; half-rings, rings, nut, lock nut, compression sleeveand fasteners – MONEL K-500; wave spring – INCONEL 750

MTSMa Lower head, upper head, couplings and retaining rings – stainless steel; housing – carbon steel with MONEL K-500 coating; rings, keys, brackets, half-rings, cylinders, nut, lock nut, compression sleeveand fasteners – MONEL K-500; wave spring – INCONEL 750

MTM Lower head, upper head, housing – carbon steel with MONEL K-500 coating; keys, couplings, retaining rings –stainless steel; cylinders, half-rings, rings, brackets, nut, lock nut and compression sleeve – carbon steel;fasteners – MONEL K-500; wave spring – INCONEL 750

MTNC Lower head, upper head, couplings, keys, thrust bearing brackets, cylinders, retaining rings, crossovers – stainless steel; housing – carbon steel with stainless steel coating; half-rings, rings, nut, lock nut, compression sleeve, fasteners – MONEL K-500; radial bearing bracket – Ni-Resist Type 1; wave spring – INCONEL 750

No code Lower head, upper head, housing, nut, lock nut, compression sleeve, rings, cylinders, brackets andfasteners – carbon steel; keys, half-rings, retaining rings and couplings – stainless steel;wave spring – INCONEL 750

O-ring materialHT AFLASNT Stage O-rings – HNBR; O-rings installed between tandems – Ter-10 rubber (AFLAS – on request)

No code RS-26ch rubber

Page 168: Ar tificial Lift Technologies - Borets

© Borets, 2021166

ESP B WR2 338-190/1000

WR2 Electric Submersible Pump Systems / WR2 Electric Submersible Pumps

ESP B WR2 338-190/1000 Performance Curve @ 6,000 rpmCurvecomputedforonestagein1.00s.g.fluid.

ESP B WR2 338-190/1000 Performance Curve @ 6,000 rpmCurvecomputedforonestagein1.00s.g.fluid.

Page 169: Ar tificial Lift Technologies - Borets

© Borets, 2021167

ESP B WR2 338-190/1000

WR2 Electric Submersible Pump Systems / WR2 Electric Submersible Pumps

ESP B WR2 338-190/1000 Performance Curve @ 4,500 rpmCurvecomputedforonestagein1.00s.g.fluid.

ESP B WR2 338-190/1000 Performance Curve @ 4,500 rpmCurvecomputedforonestagein1.00s.g.fluid.

Page 170: Ar tificial Lift Technologies - Borets

© Borets, 2021168

WR2 Electric Submersible Pump Systems / WR2 Electric Submersible Pumps

ESP B WR2 338-190/1000

ESP B WR2 338-190/1000 Multi-Frequency Pump Curve – HeadCurvecomputedforonestagein1.00s.g.fluid.

Curvecomputedforonestagein1.00s.g.fluid.ESP B WR2 338-190/1000 Multi-Frequency Pump Curve – Power

Page 171: Ar tificial Lift Technologies - Borets

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ESP B WR2 338-190/1000

WR2 Electric Submersible Pump Systems / WR2 Electric Submersible Pumps

ESP B WR2 338-190/1000 One Stage Performance Data6,000 rpm 4,500 rpm

Optimumflowrate 888 bpd (141 m3/d) 666 bpd (106 m3/d)Operating range 252 – 1,000 bpd (40 – 160 m3/d) 190 – 755 bpd (30 – 120 m3/d)Head 30.08 ft (9.17 m) 17.00 ft (5.16 m)Power 0.333 hp (0.248 kW) 0.140 hp (0.116 kW)Bestefficiency 60%

Packet Pumps

Pump HousingLength Weight

Type

Corrosion / Abrasion Resistant

(no code)

Corrosion / Acid / Abrasion Resistant

(M5)ft m lb kg Stages Stages

338-190/10004.1M 13.2 4.04 209 95 CT 64 645M 16.4 4.99 231 105 CT 80 –

Nominal pump housing diameter 3.19 in. (81.00 mm)Shaft diameter 0.5906 in. (15.0 mm)Shaft cross-sectional area 0.274 in.2 (176.74 mm2)Minimumcasingsize 5.5 in. (139.7 mm)Housing pressure limit 5,800 psi (400 bar)Rotational direction clockwise

Shaft brake-power limit 6,000 rpm 4,500 rpm MONEL K-500 161 hp (120 kW) 121 hp (90 kW) INCONEL 718 241 hp (180 kW) 181 hp (135 kW)

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WR2 Electric Submersible Pump Systems / WR2 Electric Submersible Pumps

ESP B WR2 338-560/1900

ESP B WR2 338-560/1900 Performance Curve @ 6,000 rpmCurvecomputedforonestagein1.00s.g.fluid.

ESP B WR2 338-560/1900 Performance Curve @ 6,000 rpmCurvecomputedforonestagein1.00s.g.fluid.

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WR2 Electric Submersible Pump Systems / WR2 Electric Submersible Pumps

ESP B WR2 338-560/1900

ESP B WR2 338-560/1900 Performance Curve @ 4,500 rpmCurvecomputedforonestagein1.00s.g.fluid.

ESP B WR2 338-560/1900 Performance Curve @ 4,500 rpmCurvecomputedforonestagein1.00s.g.fluid.

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WR2 Electric Submersible Pump Systems / WR2 Electric Submersible Pumps

ESP B WR2 338-560/1900

ESP B WR2 338-560/1900 Multi-Frequency Pump Curve – HeadCurvecomputedforonestagein1.00s.g.fluid.

Curvecomputedforonestagein1.00s.g.fluid.ESP B WR2 338-560/1900 Multi-Frequency Pump Curve – Power

Page 175: Ar tificial Lift Technologies - Borets

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ESP B WR2 338-560/1900

WR2 Electric Submersible Pump Systems / WR2 Electric Submersible Pumps

ESP B WR2 338-560/1900 One Stage Performance Data 6,000 rpm 4,500 rpm

Optimumflowrate 1,402 bpd (223 m3/d) 1,052 bpd (167 m3/d)Operating range 754 – 1,900 bpd (120 – 300 m3/d) 560 – 1,414 bpd (90 – 225 m3/d)Head 35.87 ft (10.93 m) 21.06 ft (6.42 m)Power 0.587 hp (0.437 kW) 0.248 hp (0.185 kW)Bestefficiency 63%

Packet Pumps

Pump HousingLength Weight

Type

Corrosion / Abrasion Resistant(no code)

Corrosion / Acid / Abrasion Resistant

(M5)ft m lb kg Stages Stages

338-560/19004.4M 14.1 4.27 202 92 CT 64 645.3M 17.3 5.27 308 140 CT 80 805.3M 17.3 5.27 308 140 LT 80 80

Lower tandem for ESP B WR2 338-190/1000

Pump HousingLength Weight

Type

Corrosion / Abrasion Resistant(no code)

Corrosion / Acid / Abrasion Resistant

(M5)ft m lb kg Stages Stages

338-560/1900 3.2M 10.7 3.24 178 81 LT – 48362/338-560/1900 4.4M 14.0 4.26 202 92 LT 64 –362/338-560/1900 5.3M 17.3 5.27 308 140 LT 80 –

Nominal pump housing diameter 3.38 in. (86.00 mm)Shaft diameter 0.5906 in. (15.0 mm)Shaft cross-sectional area 0.274 in.2 (176.74 mm2)Minimumcasingsize 5.5 in. (139.7 mm)Housing pressure limit 5,800 psi (400 bar)Rotational direction clockwiseShaft brake-power limit 6,000 rpm 4,500 rpm

MONEL K-500 161 hp (120 kW) 121 hp (90 kW) INCONEL 718 241 hp (180 kW) 181 hp (135 kW)

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WR2 Electric Submersible Pump Systems / WR2 Electric Submersible Pumps

ESP B WR2 362-800/4400

ESP B WR2 362-800/4400 Performance Curve @ 5,400 rpmCurvecomputedforonestagein1.00s.g.fluid.

ESP B WR2 362-800/4400 Performance Curve @ 5,400 rpmCurvecomputedforonestagein1.00s.g.fluid.

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WR2 Electric Submersible Pump Systems / WR2 Electric Submersible Pumps

ESP B WR2 362-800/4400

ESP B WR2 362-800/4400 Performance Curve @ 4,500 rpmCurvecomputedforonestagein1.00s.g.fluid.

ESP B WR2 362-800/4400 Performance Curve @ 4,500 rpmCurvecomputedforonestagein1.00s.g.fluid.

Page 178: Ar tificial Lift Technologies - Borets

© Borets, 2021176

WR2 Electric Submersible Pump Systems / WR2 Electric Submersible Pumps

ESP B WR2 362-800/4400

ESP B WR2 362-800/4400 Multi-Frequency Pump Curve – HeadCurvecomputedforonestagein1.00s.g.fluid.

Curvecomputedforonestagein1.00s.g.fluid.ESP B WR2 362-800/4400 Multi-Frequency Pump Curve – Power

Page 179: Ar tificial Lift Technologies - Borets

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ESP B WR2 362-800/4400

WR2 Electric Submersible Pump Systems / WR2 Electric Submersible Pumps

ESP B WR2 362-800/4400 One Stage Performance Data 5,400 rpm 4,500 rpm

Optimumflowrate 3,145 bpd (500 m3/d) 2,621 bpd (417 m3/d)Operating range 958 – 4,400 bpd (152 – 700 m3/d) 800 – 3,667 bpd (127 – 583 m3/d)Head 35.69 ft (10.9 m) 24.78 ft (7.6 m)Power 1.261 hp (0.939 kW) 0.730 hp (0.544 kW)Bestefficiency 66%

Packet Pumps

Pump HousingLength Weight

Type

Corrosion / Abrasion Resistant(no code)

Corrosion / Acid / Abrasion Resistant

(M5)ft m lb kg Stages Stages

362-800/4400 2.8M 9.0 2.72 184 84 CT 30 30362-800/4400 3.6M 9.8 3.59 243 110 CT 40 40362-800/4400 4.5M 14.6 4.45 300 136 CT 50 50

Lower tandem for ESP B WR2 338-560/1900

Pump HousingLength Weight

Type

Corrosion / Abrasion Resistant(no code)

Corrosion / Acid / Abrasion Resistant

(M5)ft m lb kg Stages Stages

362/338-800/4400 2.8M 9.0 2.72 184 84 LT 30 30

Nominal pump housing diameter 3.62 in. (92.00 mm)Shaft diameter 0.787 in. (20.00 mm)Shaft cross-sectional area 0.487 in.2 (314.16 mm2)Minimumcasingsize 5.5 in. (139.7 mm)Housing pressure limit 6,200 psi (427 bar)Rotational direction clockwiseShaft brake-power limit 6,000 rpm 4,500 rpm

MONEL K-500 526 hp (392 kW) 394 hp (294 kW) INCONEL 718 736 hp (549 kW) 552 hp (411 kW)

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High-speed Permanent Magnet Motors

WR2 Electric Submersible Pump Systems

Motor, ESPHS B 456 PL200P 241HP 2850V 53A 10R S MT HT, where:ESPHS For high-speed electric submersible pump

B Borets’ design456 Motor seriesPL Permanent magnet motor

200 Maximumwindingtemperature(°С)P Plug-in pothead

241HP Motor power (hp) @ 6,000 rpm2850V Nominal voltage (V) 53A Nominal current (A) 10R Number of rotors (pcs.)

S SingleComponents materials

MT Head, base and housing – carbon steel; fasteners – MONEL K-500SS Head, base and housing – stainless steel; fasteners – MONEL K-500

MTSC Head and base – stainless steel; housing – carbon steel with stainless steel coating; fasteners – MONEL K-500

MTSM Head and base – stainless steel, housing – carbon steel with MONEL K-500 coating;fasteners – MONEL K-500

MTC Head, base and housing – carbon steel with stainless steel coating; fasteners – MONEL K-500MTM Head, base and housing – carbon steel with MONEL K-500 coating, fasteners – MONEL K-500

No code Head, base, housing and fasteners – carbon steel HT O-ring material – AFLAS

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Technical Data. Motor Performance Curve @ 6,000 rpm

Nominal housing diameter

4.06 in.103.0 mm

Minimumcasingsize 5.5 in. 139.7 mm

Maximum winding temperature

392°F 200°C

Involute spline type 25 mm – 24T

Maximum power 6,000 rpm

376 hp280 kW

406 Series PL200P Motors (3,000 – 6,000 rpm)6,000 rpm

TypeLength Weight

PowerV A

hp kW ft m lb kg27 20 560 24.0 S 4.9 1.5 198 9040 30 850 24.0 S 6.0 1.8 255 11656 42 1,130 25.0 S 7.2 2.2 310 14172 54 1,405 25.0 S 8.4 2.5 367 16786 64 1,695 25.0 S 9.5 2.9 422 192

102 76 1,975 25.0 S 10.7 3.3 480 218118 88 2,250 26.0 S 11.8 3.6 532 242134 100 2,540 26.0 S 13.0 4.0 590 268150 112 1,410 53.0 S 14.2 4.3 645 293169 126 1,550 54.0 S 15.4 4.7 700 318188 140 1,690 55.0 S 16.5 5.0 755 343215 160 1,835 58.0 S 17.7 5.4 812 369242 180 1,980 61.0 S 18.9 5.7 867 394268 200 2,120 63.0 S 20.0 6.1 924 420295 220 2,260 65.0 S 21.2 6.5 979 445322 240 2,405 67.0 S 22.4 6.8 1,034 470349 260 2,545 68.0 S 23.5 7.2 1,089 495376 280 2,690 70.0 S 24.7 7.5 1,144 520

WR2 Electric Submersible Pump Systems / High-speed PMMs

406 Series PL200P Motors

Page 182: Ar tificial Lift Technologies - Borets

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Technical Data. Motor Performance Curve @ 6,000 rpm

Nominal housing diameter

4.56 in.115.8 mm

Minimumcasingsize 5.5 in.139.7 mm

Maximum winding temperature

392°F200°C

Involute spline type 30 mm – 28T

Maximum power 6,000 rpm

241 hp180 kW

456 Series PL200P Motors (3,000 – 6,000 rpm)6,000 rpm

TypeLength Weight

PowerV A

hp kW ft m lb kg72 54 1,575 26.5 S 6.5 1.9 280 12794 70 2,060 26.0 S 7.7 2.4 348 158

121 90 2,590 26.5 S 9.0 2.7 410 186147 110 2,680 32.5 S 10.3 3.1 467 212174 130 2,620 41.0 S 11.5 3.5 525 238201 150 3,000 41.5 S 12.8 3.9 580 263241 180 2,850 53.0 S 15.3 4.7 690 313

WR2 Electric Submersible Pump Systems / High-speed PMMs

456 Series PL200P Motors

Page 183: Ar tificial Lift Technologies - Borets

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WR2 Electric Submersible Pump Systems

WR2 ESP Intakes

Description Length,ft (m)

Weight,lb (kg)

Shaftdiameter,in. (mm)

Shaftcross-sectional

area,in.2 (mm2)

Shaft brake-power limit, hp (kW)

MONEL K-500 INCONEL 718

6,000 rpm 4,500 rpm 6,000 rpm 4,500 rpm

Bolt on intake, ESP B WR2...

338 CW 0.95 (0.29) 18.7 (8.5)0.787(20.0)

0.487(314.16)

429(320)

321(240)

669(499)

502(374)

400/362 CW 0.99 (0.30) 22.5 (10.2)362 CW 0.94 (0.29) 22.5 (10.2)362/338 CW 0.92 (0.28) 20.9 (9.5)

Bolt on intake, ESP B WR2 400/362 CW HS MT, where:ESP For electric submersible pump

B Borets’ designWR2 For Wear Resistant Wide Range (WR2) pump with stages manufactured using MIM process

Intake series400/362 For sections with different diameters it is specified with a fraction: motor seal series / lower WR2 pump head series

338 For sections with the same series it is specified with a whole numberCW Shaft rotation direction is clockwise

Shaft material HS Stainless steel HSS INCONEL 718

No code MONEL K-500Component materials

MT Base – carbon steel; key and retaining rings – stainless steel; fasteners – MONEL K-500SS Base and key – stainless steel, fasteners – MONEL K-500; retaining rings – INCONEL

SSa Base – stainless steel; retaining rings – INCONEL; key and fasteners – MONEL K-500 MTС Base – carbon steel with stainless steel coating; key and retaining rings – stainless steel; fasteners – MONEL K-500MTM Base – carbon steel with MONEL K-500 coating; key and retaining rings – stainless steel; fasteners – MONEL K-500

No code Base and fasteners – carbon steel; key and retaining rings – stainless steel

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WR2 Electric Submersible Pump Systems

WR2 ESP Gas Separators

Description Length,ft (m)

Weight,lb (kg)

Shaftdiameter,in. (mm)

Shaftcross-sectional

area, in.2 (mm2)

Shaft brake-power limit, hp (kW)

MONEL K-500 INCONEL 718

6,000 rpm 4,500 rpm 6,000 rpm 4,500 rpm

Gas separator, ESP B WR2...

5/338 VGS CW 190/1900 1.82(0.56)

40.8(18.5)

0.787(20.0)

0.487 (314.16)

429(320)

321(240)

669(499)

502(374)

5A/362 VGS CW 800/4400 3.03(0.92)

71.7(32.5)

0.866(22.0)

0.589(380.13)

591(441)

444(331)

924(689)

693(517)

Gas separator, ESP B WR2 5/338 VGS CW 190/1900 HSS MTSC HT, where:ESP For electric submersible pump

B Borets’ designWR2 For Wear Resistant Wide Range (WR2) pump with stages manufactured using MIM process

Gas separator series5/338 For sections with different diameters it is specified with a fraction: base series / head series

338 For sections with the same series it is specified with a whole numberGas separator configuration

No code SingleUT Upper tandem

VGS Vortex gas separatorCW Shaft rotation direction is clockwise190 Minimum flow rate of the connected pump (bpd) @ 4,500 rpm

1900 Maximum flow rate of the connected pump (bpd) @ 6,000 rpmShaft material

HSS INCONEL 718HS Stainless steel

No code MONEL K-500Component materials

MTSC Head and key – stainless steel; housing – carbon steel with stainless steel coating; base – carbon steel withchemical-thermal treatment; fasteners – MONEL K-500, retaining rings – INCONEL

SS Head, base, housing and key – stainless steel; fasteners – MONEL K-500; retaining rings – INCONELSSa Head, base and housing – stainless steel; fasteners – MONEL K-500; key and retaining rings – INCONELMTS Head and key – stainless steel; housing – carbon steel; base – carbon steel with chemical-thermal treatment;

fasteners – MONEL K-500, retaining rings – INCONELMTSCa Head – stainless steel; housing – carbon steel with stainless steel coating; base – carbon steel with

chemical-thermal treatment; key and fasteners – MONEL K-500, retaining rings – INCONELMTSM Head and key – stainless steel; housing – carbon steel with MONEL K-500 coating; base – carbon steel

with chemical-thermal treatment; fasteners – MONEL K-500, retaining rings – INCONELMTSMa Head – stainless steel; housing – carbon steel with MONEL K-500 coating; base – carbon steel with

chemical-thermal treatment; key and fasteners – MONEL K-500, retaining rings – INCONELO-ring material

HT AFLAS No code HNBR

Page 185: Ar tificial Lift Technologies - Borets

© Borets, 2021183

PMM-PCP Systems

Borets PMM-PCP system is an electric submersible progressing cavity pump (PCP) system that incorporates a downhole permanent magnet motor (PMM). The downhole-driven PMM-PCP system provides all the advantages of PCPs in viscous or abrasive fluidswhileeliminatingthewear-risksassociatedwithasteelrodstringtosurface.BoretsPMM-PCPsystemsoffertheimprovedoperationalperformanceandefficiency vs. other alternatives in the following applications:

• Deviatedandhorizontalwells• Low-flowrateandunstableinflowwells• Heavy oil and viscous oil wells• Wells producing with higher solids volume or scale

Utilizingalow-speed10-polePMMtodeliversufficientlyhighertorque,theBoretsPMM-PCP system also reduces downhole mechanical complexity by eliminating the need for a speed-reducing gearbox required by electric submersible PCP systems using downhole induction motors (IMs).

The Borets PMM-PCP system key components:

■ Progressing Cavity Pump (PCP)A progressing cavity pump (PCP) is the downhole pump comprised of a right-hand single helical-shaped rotor that turns inside a double helical elastomer-lined stator. Benefits

• Controlledflowrateinawide-operatingrangewithoutlossinhead andefficiency

• Handles up to 50% free gas without a gas separator• Eliminates pump-off and/or gas slugging• Nofluidemulsification• Improved system run life in abrasive environments

■ Low-speed Permanent Magnet Motor (PMM)Benefits

• Wide operating speed range (120 rpm to 1,500 rpm)• Motorefficiencyupto83%• High power factor (very close to 1)

■ Borets-15 Variable Speed Drive (VSD) is capableofoperatingsubmersiblepumpsystemsefficientlyeven in the most challenging well conditions.Benefits

• Gas Lock Ride Thru algorithm helps break free of gas lock conditions for better performance • Integratedsinewaveoutputfilterminimizesinstallationtimeandreducesoverallfootprint

Note: For Borets-15 VSD specifications please refer to pages 204-206.

PMM-PCP Systems

Flush valve

PCP

Thrust chamber

Motor seal

PMM

Downhole sensor

VSD

Power cable

Page 186: Ar tificial Lift Technologies - Borets

© Borets, 2021184

PMM-PCP Systems

Progressing Cavity Pumps

Pump modelLength Weight Flow range,

120-750 rpm

500 rpm

Nominalflow rate Head Pump power

consumption

ft m lb kg bpd m3/d bpd m3/d ft m hp kW

362 series PCP

362-38-5000 15 4.5 249 113 9-57 1.5-9 38 6 4,922 1,500 2.5 1.9

362-38-6600 19 5.9 324 147 9-57 1.5-9 38 6 6,562 2,000 3.9 2.9

362-38-8200 19 5.9 324 147 9-57 1.5-9 38 6 8,203 2,500 5.2 3.9

362-76-5000 16 4.8 254 115 18-113 3-18 76 12 4,922 1,500 4.7 3.5

362-76-6600 21 6.5 335 152 18-113 3-18 76 12 6,562 2,000 7.4 5.5

362-76-8200 21 6.5 335 152 18-113 3-18 76 12 8,203 2,500 9.4 7.0

362-101-5000 16 4.8 256 116 24-151 4-24 101 16 4,922 1,500 6.0 4.5

362-101-6600 21 6.5 340 154 24-151 4-24 101 16 6,562 2,000 8.7 6.5

362-101-8200 21 6.5 340 154 24-151 4-24 101 16 8,203 2,500 12.1 9.0

362-126-5000 16 4.9 269 122 30-189 5-30 126 20 4,922 1,500 7.0 5.3

362-126-6600 22 6.8 357 162 30-189 5-30 126 20 6,562 2,000 10.7 8.0

362-126-8200 22 6.8 357 162 30-189 5-30 126 20 8,203 2,500 14.2 10.6

362-189-5000 17 5.3 320 145 45-283 7-45 189 30 4,922 1,500 12.1 9.0

362-189-6600 22 6.7 388 176 44-283 7-45 189 30 8,203 2,500 20.1 15.0

406 series PCP

406-76-8200 21 6.5 335 152 18-113 3-18 76 12 8,203 2,500 9.4 7.0

406-101-8200 21 6.5 340 154 24-151 4-24 101 16 8,203 2,500 12.1 9.0

406-126-6600 22 6.8 357 162 30-189 5-30 126 20 6,562 2,000 10.7 8.0

406-126-8200 22 6.8 357 162 30-189 5-30 126 20 8,203 2,500 14.2 10.6

406-189-6600 22 6.7 388 176 45-283 7-45 189 30 6,562 2,000 16.1 12.0

406-189-8200 22 6.7 388 176 45-283 7-45 189 30 8,203 2,500 20.1 15.0

406-346-3300 18 5.6 377 171 83-522 13-83 346 55 6,562 1,000 10.5 7.8

406-346-5000 26 7.8 505 229 83-522 13-83 346 55 6,562 2,000 20.8 15.5

406-346-8200 26 7.8 505 229 83-522 13-83 346 55 8,203 2,500 24.9 18.6

406-503-3300 18 5.6 357 162 121-755 19-120 503 80 3,281 1,000 18.0 13.4

406-503-5000 18 5.6 357 162 121-755 19-120 503 80 4,922 1,500 26.8 20.0

406-503-6600 26 7.8 573 260 121-755 19-120 503 80 6,562 2,000 35.8 26.7

406-785-5000 10 30 9.0 575 261 189-1,182 30-188 785 125 4,922 1,500 33.5 25.0

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© Borets, 2021185

Progressing Cavity Pumps

PMM-PCP Systems

Pump, PCP B 362-126-6600 ARC MTSC HN, where:PCP Electric submersible progressing cavity pump

B Borets’ design362 Pump series126 Pump nominal flow rate (bpd) @ 500 rpm

6600 Maximum head (ft)Stator and rotor manufacturer

No code LeMaZ stator and rotor10 Kaechele stator, LeMaZ rotor11 Kaechele stator and rotor22 Weatherford stator and rotor

Rotor coating ARC Acid-resistant coating

No code Chromium coatingComponent materials

MTSC Housing details, couplings, tungsten shaft, retaining rings and keys – stainless steel; stator housing – carbon steel with stainless steel coating; flexible shaft – MONEL K-500

MTSM Housing details, couplings, tungsten shaft, retaining rings and keys – stainless steel; stator housing – carbon steel with MONEL K-500 coating; flexible shaft – MONEL K-500

SSa Housing details – 316 stainless steel; stator housing – carbon steel with MONEL K-500 coating;couplings, keys, flexible and tungsten shaft – MONEL K-500; retaining rings – INCONEL 718

No code Housing details, stator housing, flexible shaft – carbon steel; couplings, tungsten shaft, retaining ringsand keys – stainless steel

Stator materialHN High-nitrile elastomerHT High-temperature elastomer

HRM High-temperature reinforced materialCM Composite material Oxafen

Page 188: Ar tificial Lift Technologies - Borets

© Borets, 2021186

PMM-PCP Systems

Motor, PCP B 456 PL200P 36HP 638V 34A 12R S MT HT, where:PCP For electric submersible progressing cavity pump

B Borets’ design456 Motor seriesPL Permanent magnet motor

200 Maximumwindingtemperature(°С)Pothead type

P Plug-in pothead (456 series) PA Oversizeplug-inpothead(562series)

36HP Motor power (hp) @ 500 rpm638V Nominal voltage (V)

34A Nominal current (A) 12R Number of rotors (pcs.)

S SingleComponent materials

MT Head, base and housing – carbon steel; fasteners – MONEL K-500SS Head, base and housing – stainless steel; fasteners – MONEL K-500

MTSC Head and base – stainless steel; housing – carbon steel with stainless steel coating; fasteners – MONEL K-500

MTSM Head and base – stainless steel, housing – carbon steel with MONEL K-500 coating;fasteners – MONEL K-500

MTC Head, base and housing – carbon steel with stainless steel coating; fasteners – MONEL K-500MTM Head, base and housing – carbon steel with MONEL K-500 coating, fasteners – MONEL K-500

No code Head, base, housing and fasteners – carbon steelO-ring material

HT AFLASUHT High-temperature elastomer

Low-speed Permanent Magnet Motors

Page 189: Ar tificial Lift Technologies - Borets

© Borets, 2021187

PMM-PCP Systems / Low-speed Permanent Magnet Motors

Technical Data. Motor Performance Curve @ 500 rpm

Nominal housing diameter

4.56 in.115.8 mm

Minimumcasingsize 5.5 in.139.7 mm

Maximum winding temperature

392°F200°C

Involute spline type 30 mm – 28T

Maximum power 500 rpm

60 hp45 kW

456 Series PL200P Motors (120 – 1,500 rpm)500 rpm

TypeLength Weight

PowerV A

hp kW ft m lb kg9 7 157 34.0 S 6.5 2.0 278 126

13 10 214 34.0 S 7.7 2.4 342 15518 13 317 34.0 S 10.3 3.1 463 21024 18 426 34.0 S 12.8 3.9 582 26430 22 530 34.0 S 15.3 4.7 706 32036 26 638 34.0 S 17.9 5.4 823 37343 32 742 34.0 S 20.4 6.2 939 42648 36 850 34.0 S 22.9 7.0 1,041 47260 45 1,063 34.0 S 28.0 8.5 1,266 574

456 Series PL200P Motors

Page 190: Ar tificial Lift Technologies - Borets

© Borets, 2021188

Technical Data. Motor Performance Curve @ 500 rpm

Nominal housing diameter

5.62 in.142.7 mm

Minimumcasingsize 7.0 in.177.8 mm

Maximum winding temperature

392°F200°C

Involute spline type 1.375’’ – 21T

Maximum power 500 rpm

159 hp118 kW

562 Series PL200PA Motors (120 – 1,500 rpm)500 rpm

TypeLength Weight

PowerV A

hp kW ft m lb kg17 13 247 36.5 S 6.3 1.9 333 15125 19 370 36.5 S 8.0 2.4 455 20634 25 494 36.5 S 9.6 2.9 578 26242 31 617 36.5 S 11.3 3.4 702 31850 37 740 36.5 S 12.9 3.9 823 37359 44 864 36.5 S 14.6 4.4 946 42967 50 987 36.5 S 16.2 4.9 1,068 48475 56 1,110 36.5 S 17.9 5.5 1,191 54084 63 1,233 36.5 S 19.5 6.0 1,314 59692 69 1,357 36.5 S 21.2 6.5 1,436 651

100 75 1,480 36.5 S 22.8 7.0 1,559 707109 81 1,603 36.5 S 24.5 7.5 1,680 762117 87 1,727 36.5 S 26.1 8.0 1,804 818125 93 1,850 36.5 S 27.8 8.5 1,927 874134 100 1,973 36.5 S 29.4 9.0 2,049 929142 106 2,097 36.5 S 31.1 9.5 2,172 985150 112 2,220 36.5 S 32.7 10.0 2,293 1,040159 118 2,343 36.5 S 34.4 10.5 2,417 1,096

PMM-PCP Systems / Low-speed Permanent Magnet Motors

562 Series PL200PA Motors

Page 191: Ar tificial Lift Technologies - Borets

© Borets, 2021189

Single-screw PCP Thrust Chamber

PMM-PCP Systems

A thrust chamber is designed to carry the thrust load developed by a PCP. It comprises one bag chamber section, three mechanical seals, and a high-load thrust bearing. The additional (“reversed”) hydrodynamicbearinghandlesthereversedrotationforceduringpumpflushingandunlocking.TheBoretshigh-rateandhigh-head PCP creating 5-ton thrust load incorporates the high-load thrust chamber. Theunitisfactoryoil-filledthusdecreasingPCPsysteminstallationtime.

Description Maximum thrust load,lbf (kgf)

Housing diameter,in. (mm)

Shaft diameter,in. (mm)

Length,ft (m)

Weight,lb (kg)

4MSB92 7,868 (3,569) 3.62 (92) 0.98 (25) 5.1 (1.6) 104 (47)

2MSB92 13,488 (6,118) 3.62 (92) 0.98 (25) 6.6 (2.0) 139 (63)

4MSB103 11,241 (5,099) 4.06 (103) 0.98 (25) 5.1 (1.6) 117 (53)

5MSB103 22,481 (10,197) 4.06 (103) 0.98 (25) 6.6 (2.0) 159 (72)

1MSB114 14,612 (6,628) 4.49 (114) 1.38 (35) 7.8 (2.4) 245 (111)

Thrust chamber, PCP B 406 5MSB103 МТС, where:PCP For electric submersible progressing cavity pump

B Borets’ design406 Thrust chamber series

5 Thrust chamber modelMSB Journal bearing103 Housing OD (mm)

Component materialsMTC Head, base, nipple and housing – carbon steel with stainless steel coating; shaft – stainless steelMTM Head, base, nipple and housing – carbon steel with MONEL K-500 coating; shaft – stainless steelSSa Nipple and housing – carbon steel with MONEL K-500 coating; shaft – MONEL K-500;

head and base – 316 stainless steelNo code Head, base, nipple and housing – carbon steel; shaft – stainless steel

O-ring and compensator materialNo code HNBR

HT AFLAS

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© Borets, 2021190

Boretsoffersthe538seriesmotorsealfittedwithahigh-load thrust chamber. The advanced triple chamber motor seal is designed for application as part of the PMM-PCP system with the 562 series* PMM. The high-load thrust chamber is designed to carry the thrust load up to 10 tf at the speed from 500 rpm. The thrust load is supported by two hydrodynamic thrust bearings hydraulically connected with one another for even thrust load distribution. The motor seal and thrust chamber assembly eliminates the need to connect these components thus providing better PCP system integrity.

Borets 538 Motor Seal c/w High-load Thrust Chamber Features• Robust mechanical seals with abrasion-resistant bearing set• Dual upper mechanical seals• Stainlesssteel,MONELК-500orINCONEL718shaftsforcorrosiveenvironment• Check valves to bleed off excessive internal oil pressure

* For motor seals compatible with 456 series PMMs please refer to pages 115-117.

Motor Seal, PCP B 538 PB136 BSBSL HHL MTC HT T, where:PCP For electric submersible progressing cavity pump

B Borets’ design538 For pump seriesPB Protector Borets

136 Motor seal housing OD (mm)Motor seal configuration

B Bag chamberL Labyrinth chamberS Sealed body

HHL Doubled high load thrust bearingShaft material

No code MONEL K-500HS Stainless steel

HSS INCONEL 718Component materials

MTC Head, base, body and housing – carbon steel with stainless steel coating; fasteners – MONEL K-500MT Head, base, body and housing – carbon steel; fasteners – MONEL K-500SS Head, base, body and housing – stainless steel; fasteners – MONEL K-500

MTSC Head and base – stainless steel; body and housing – carbon steel with stainless steel coating;fasteners – MONEL K-500

MTSM Head and base – stainless steel; body and housing – carbon steel with MONEL K-500 coating;fasteners – MONEL K-500

O-ring material HT AFLAS UHT High-temperature elastomer

T Involute spline type 1.375’’-21T

PMM-PCP Systems

538 Series Motor Seal c/w High-load Thrust Chamber

Housing diameter 5.38 in. (136.70 mm)

Length 9.2 ft (2.8 m)

Weight 384 lb (174 kg)

Shaft diameter 1.388 in. (35.0 mm)

Shaft cross-sectional area 1.491 in.² (962.11 mm²)

Max. operating temperature 212°F (100°C)

Shaft brake-power limit 500 rpmMONEL K-500 110 hp (80 kW)INCONEL 718 200 hp (150 kW)

Max. hi-load thrust bearingcapacity 22,046 lbf (10,000 kgf)

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© Borets, 2021191

Description Bottom thread

Topthread

Length Weight

ft mm lb kg

Valve,flush2.875EUE2.875EUE 2-7/8’’ 2-7/8’’

1.284 391.5

39.7 18.0

Valve,flush3.5EUE3.5EUE 3-1/2’’ 3-1/2’’ 42.1 19.1

Valve,flush73MM2.875EUE B73 2-7/8’’ 35.1 15.9

Valve,flush73MM3.5EUE B73 3-1/2’’ 39.0 17.7

Valve,flush73MM3.5NUE B73 3-1/2’’ 39.5 17.9

Valve, flush 73 ММ 3.5 EUE ST MTC, where:Size and type of a bottom thread

73 ММ Nonupset tubing thread (mm)... EUE External upset end tubing thread (in.)... NUE Nonupset tubing thread (in.)B...MM External upset end tubing thread (mm)

Size and type of a top thread3.5 EUE External upset end tubing thread (in.)... NUE Nonupset tubing thread (in.)B...MM External upset end tubing thread (mm)... MM Nonupset tubing thread (mm)

Sluge trapST Sludge trap as part of flush valve

No code Without sludge trapComponent materials

MTC Carbon steel body with stainless steel coating, stellite seat and ballMTM Carbon steel body with MONEL K-500 coating, stellite seat and ball

SS Stainless steel body, stellite seat and ballNo code Carbon steel body, stainless steel seat and ball

PMM-PCP Systems

Flush Valves

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© Borets, 2021192

The Borets Selective Injection Inverted ESP System is designed for waterflooding application – injecting water into thereservoirtoincreasepressureandstimulateproduction.Theinverted(bottomdischarge)ESPscaneitherpumpfluiddownhole from reservoir to reservoir or inject water from surface. It is a cost-effective and reliable alternative to surface pumping systems, traditionally used for water injection.WiththeBoretsSelectiveInjectionInvertedESPSystem,waterfloodingcanstartsimultaneouslywithoilproduction.

Borets Selective Injection Inverted ESP System Benefits• Provides environment-friendly water injection• Provides individual well water injection real-time monitoring and control• Eliminates cost related to surface water injection equipment and pipelines• SimplifiesrepairandservicewiththeuseofmostlystandardESPcomponents

Two types are available to meet injection pressure requirements:• Type 1 – above 10 MPa (1,450 psi)• Type 2 – below 10 MPa (1,450 psi)

Bothtypesareavailableintwoconfigurations:Configuration 1 –isusedtopumpfluiddownholefromonereservoirtoanother,

if the well has an aquifer or water source reservoir.Configuration 2 – is used to inject water from the surface.

All major components of the Selective Injection Inverted ESP System are manufactured in-house for enhanced quality control and lower costs.

Selective Injection Inverted ESP Systems

Selective Injection Inverted ESP Systems

Page 195: Ar tificial Lift Technologies - Borets

Formationtobepressurized

VSD

Surfacepipeline

Water-bearing formation

Inverted compensator

Intake

Communication line

538 series inverted pump

DownholeflowmeterCheck valve

Seal assemblyPacker

UMB with downhole sensor

Inverted protector

562 series Induction motor

Configuration 1for Downhole

Fluid Pumping

Configuration 2for ProducedWater Disposal

Type 1 Selective Injection Inverted ESP SystemTheType1system(1ESPV)isinstalledabovethepackerthatisolatestheperforatedzoneoftheformationtobepressu-rizedandisconnectedtothepackerthroughthesealassembly.The inverted pump is installed below the motor with its bolt-on head (BOH) directed downward. The water from an annulus flowstothepumpandisinjectedthroughthepackerandtubingintotheformationtobepressurized.

1ESPV Benefits• Can be installed or pulled without removing the packer• The packer and seal assembly can be installed at shallower depths

to reduce tripping time and cost

Key components:

■ 538 series inverted pump

■ 562 series IL200 standard induction motor (please refer to pages 137-141)

■ Universal motor base (UMB)

■ Specially designed motor seal

■ Special downhole monitoring system (DMS):Option 1 – DMS comprising a special downhole sensor with

athroughshaftandadownholeturbineflowmeterattachedtothepumpdischarge.Theflowmeterdata is digitally transmitted to the downhole sensor via an electric line

Option 2 – Special downhole sensor with a through shaft

Monitored parameterSpecial DMS

Option 1 Option 2

Waterflowrate + + *

Water pressure at pump intake + +

Water pressure at pump discharge + -

Water temperature at pump intake + +

Water temperature at pump discharge + -

Motor winding temperature + +

Inverted ESP system vibration + +

Transformer – Cable – Motor circuit insulation resistance + +

Pipeline pressure + *

* using surface meters

■ Borets-15 or Axiom II Variable Speed Drives (please refer to pages 202-206)

© Borets, 2021193

Selective Injection Inverted ESP Systems

Selective Injection Inverted ESP Systems

Page 196: Ar tificial Lift Technologies - Borets

Water-bearing formation

Formationtobepressurized

VSD

Check valveDownhole reversible

flowmeter538 series

inverted pump

Pump discharge

Communication line

Motor seal

562 seriesInduction motor

Downhole sensor

Intake

PackerPacker

Surfacepipeline

Configuration 1for Downhole

Fluid Pumping

Configuration 2for ProducedWater Disposal

Type 2 Selective Injection Inverted ESP SystemTheType2system(2ESPV)isinstalledbelowthethrupackerintheperforatedzoneoftheformationtobepressurized.Theinvertedpumpisinstalledabovethemotor.Anentrytothepumpstagesfacesthebolt-onhead(BOH).Waterflowsthrough tubing into the pump, then is fed to the casing and injected into a water-bearing formation.

2ESPV Benefits• Standard motor seal (protector) and downhole sensor• Can be installed in one trip, reducing tripping time and cost

Key components:

■ 538 series inverted pump

■ 538 series standard motor seal (please refer to pages 115-117)

■ 562 series IL200 standard induction motor (please refer to pages 137-141)

■ Downhole monitoring system (DMS): Option 1 – DMS comprising a downhole sensor and

aturbinereversibleflowmeterattachedtothepumpdischarge.Theflowmeterdataisdigitally transmitted to the downhole sensor via an electric line

Option 2 – Standard downhole sensor

Monitored parameterSpecial DMS

Option 1 Option 2

Waterflowrate + + *

Water pressure at pump intake + -

Water pressure at pump discharge + +

Water temperature at pump intake + -

Water temperature at pump discharge + +

Motor winding temperature + +

Inverted ESP system vibration + +

Transformer – Cable – Motor circuit insulation resistance + +

Pipeline pressure + *

* using surface meters

■ Borets-15 or Axiom II Variable Speed Drives (please refer to pages 202-206)

Selective Injection Inverted ESP Systems

Selective Injection Inverted ESP Systems

© Borets, 2021194

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© Borets, 2021195

Pump, 1ESPV B 538-9000 70 HSG 31 STG FP CT TA MTC HT, where:Configuration

1 The pump is installed below the motor2 The pump is installed above the motor

ESPV Inverted ESP designed for selective injection of water down into the oil reservoirB Borets’ design

538 Pump series9000 Pumpflowrate(bpd)@60Hz

Stage materialNo code Ni-Resist Type 1

N4 Ni-Resist Type 470 HSG Nominal housing length31 STG Number of stages (pcs.)

Pump constructionFP Floater pumpPK Packet pumpCT Center tandem

Shaft materialNo code MONEL K-500

HSS INCONEL 718HS Stainless steel

Tungsten carbide stage bearingsTA Bearings spaced at 0.35 m

TA1 Bearings spaced at 0.5 mTA2 Bearings spaced at 1 mXA Bearings in all diffusers

XAn Combined axial and radial bearings spaced every n stage (packet pump)No code Without bearings

Component materialsMTC Head, base and housing – carbon steel with stainless steel coating; key, half-rings and

retaining rings – stainless steel; compression nut – carbon steel; fasteners – MONEL K-500MT Head, base, housing and compression nut – carbon steel; key, half-rings and retaining rings –

stainless steel; fasteners – MONEL K-500SS Head, base, housing and key – stainless steel; compression nut, half-rings and fasteners –

MONEL K-500; retaining rings – INCONELSSa Head, base and housing – stainless steel; key, compression nut, half-rings and fasteners –

MONEL K-500; retaining rings – INCONELMTSC Head, base, key, half-rings and retaining rings – stainless steel; housing – carbon steel with stainless

steel coating; compression nut and fasteners – MONEL K-500MTSCa Head and base – stainless steel; housing – carbon steel with stainless steel coating; retaining rings –

INCONEL; key, half-rings compression nut and fasteners – MONEL K-500

O-ring materialHT AFLAS

No code HNBR

Selective Injection Inverted ESP Systems

538 Series Inverted Pumps

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© Borets, 2021196

Inverted ESP employs standard 538 series stages with counterclockwise rotation (for stage specifications please refer to pages 69-104).

538 Series Inverted Pumps

Pumpmodel

Stage type

Shaftdiameter,in. (mm)

60Hz(3,500rpm) 50Hz(2,917rpm)

Recommended operating range Flow rate Recommended

operating range Flow rate

bpd bpd m3/d m3/d

B 538-1900 radial 0.866 (22.0) 755 – 2,300 1,900 100 – 305 250

B 538-3600 radial 0.866 (22.0) 1,509 – 4,600 3,600 200 – 610 400

B 538-5000 mixedflow 0.984 (25.0) 1,509 – 6,350 5,000 200 – 841 600

B 538-7000 mixedflow 0.984 (25.0) 1,962 – 10,000 7,000 260 – 1,325 800

B 538-8000 mixedflow 0.866 (22.0) 3,000 – 11,000 8,000 398 – 1,458 1,000

B 538-9000 mixedflow 0.984 (25.0) 3,019 – 11,000 9,000 400 – 1,458 1,250

B 538-12500 mixedflow 1.181 (30.0)splines 1.102 (28.0) 8,000 – 16,000 12,500 1,060 – 2,120 1,500

B 538-18000 mixedflow 1.181 (30.0)splines 1.102 (28.0) 13,000 – 19,750 18,000 1,723 – 2,617 2,000

Pump Sections Technical Data

HousingLength Weight

ft m lb kg

10 2.2 0.68 106 4820 3.6 1.10 170 7730 5.0 1.52 229 10440 6.3 1.93 291 13250 7.7 2.35 351 15960 9.1 2.77 415 18870 10.5 3.19 474 21580 11.8 3.61 534 24290 13.2 4.03 595 270

100 14.6 4.46 655 297110 16.0 4.87 717 325120 17.3 5.29 778 353130 18.7 5.71 838 380140 20.1 6.13 902 409150 21.5 6.54 961 436

Selective Injection Inverted ESP Systems

538 Series Inverted Pumps

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© Borets, 2021197

Number of Stages in 1ESPV Pump Section

PumpHousing

10 20 30 40 50 60 70 80 90 100 110 120 130 140 150

B 538-1900 7 20 33 46 59 71 84 97 110 122 135 148 161 174 186

B 538-1900 TA 7 19 30 42 54 66 78 90 101 113 125 136 148 159 171

B 538-1900 TA1 - - 31 43 56 68 80 92 103 115 127 140 152 164 176

B 538-1900 TA2 - - 32 45 58 70 82 94 107 119 132 144 156 169 181

B 538-3600 5 14 23 32 41 50 59 68 78 87 96 105 114 123 132

B 538-3600 TA 5 13 22 30 38 47 55 64 72 81 89 98 106 115 123

B 538-3600 TA1 - - 22 31 40 48 57 66 74 83 91 100 109 117 126

B 538-3600 TA2 - - 23 32 41 49 58 67 76 85 94 103 111 120 129

B 538-5000 3 10 16 23 29 36 42 48 55 61 68 74 81 87 93

B 538-7000 3 8 14 19 25 30 36 41 47 52 58 63 69 74 80

B 538-8000 2 7 12 16 21 25 30 35 39 44 49 53 58 63 67

B 538-9000 2 7 12 17 22 27 31 36 41 46 51 56 61 65 70

B 538-12500 1 5 8 12 15 19 22 26 29 33 36 39 43 46 50

B 538-18000 1 5 8 12 15 19 22 26 29 33 36 39 43 46 50

Number of Stages in 2ESPV Pump Sections

PumpHousing

10 20 30 40 50 60 70 80 90 100 110 120 130 140 150

B 538-1900 6 18 31 44 57 69 82 95 108 121 133 146 159 172 184

B 538-1900 TA 5 17 29 40 52 64 76 88 100 111 123 135 146 158 170

B 538-1900 TA1 - - 30 42 54 66 78 90 102 113 126 138 150 162 174

B 538-1900 TA2 - - - 43 56 68 80 92 105 117 130 143 154 167 179

B 538-3600 4 13 22 31 40 49 58 67 76 85 94 103 112 121 131

B 538-3600 TA 3 12 21 29 37 46 55 63 71 80 88 97 105 114 122

B 538-3600 TA1 - - 21 30 38 47 56 64 73 81 90 99 107 116 125

B 538-3600 TA2 - - - 30 39 48 57 66 75 84 92 101 110 119 128

B 538-5000 2 9 15 22 28 35 41 47 53 60 67 73 80 86 93

B 538-7000 2 7 13 18 24 29 35 40 46 51 57 62 68 73 79

B 538-8000 2 6 11 16 20 25 29 34 39 43 48 53 57 62 66

B 538-9000 2 6 11 16 21 26 31 36 40 45 50 55 60 65 70

B 538-12500 1 4 8 11 15 18 22 25 29 32 35 39 42 46 49

B 538-18000 1 4 8 11 15 18 22 25 29 32 35 39 42 46 49

Selective Injection Inverted ESP Systems

538 Series Inverted Pumps

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© Borets, 2021198

Type 1 system (1ESPV) employs the specially designed motor seal consisting of an inverted protector and an inverted compensator. The protector and compensator are made of the standard 538 series motor seal components.

The protector comprises a labyrinth chamber and a bag chamber. The protector is installed below the motor and is attached to the universal motor base (UMB) with downhole sensor. The compensator comprises two bag chambers connected in parallel and a check valve to dump extra oil. The compensator is attached to the motor head.

Type 2 system (2ESPV) employs the standard 538 series motor seal (please refer to pages 115-117).

1ESPV System Motor Seal Technical Data

Description TypeShaft Length Weight

in. mm ft m lb kg

Motor Seal, ESPV B 538 PB136 LSB MTC HT * labyrinth / bag 1.378 35 5.5 1.7 233 106

Compensator, ESPV B 538 3.5 EUE MTC HT ** bag / bag - 5.0 1.5 165 75

* For motor seal designation please refer to page 117.

** 538 series Borets motor seal compensator for selective injection inverted ESP system, 3-1/2 in. internal upset tubing thread; head, base, body and housing – carbon steel with stainless steel coating; fasteners – MONEL K-500, O-rings and bags – AFLAS.

Selective Injection Inverted ESP Systems

Motor Seal for Selective Injection Inverted ESP System

Page 201: Ar tificial Lift Technologies - Borets

The Borets Downhole Monitoring System (DMS) is designed to deliver all critical operation parameters of an ESP or aPMM-PCPunitdirectlytoyourvariablespeeddrive(VSD),oreventothefieldcontrolroom.TheDMSincludesadownhole sensor and a surface telemetry unit (STU) mounted inside the control panel. ThelatestgenerationofBoretsViewPointII/SPTXdownholesensors,availableinfive-andsix-channelversions,provides a reliable monitoring solution that assures extended run-life of your downhole equipment through timely alerts and pre-programmed preventive system shutdowns, saving costly equipment from critical failures. The downhole gauge can be delivered with a weatherproof graphic display or a compact surface readout unit, providing maximumflexibilityandflawlessintegrationintotheexistingsurfacecommunicationlayout.BoretsViewPointdownholesensorsenableoperatorstofullycapturetheinformationfromtheirartificialliftsystemstonotonlyminimizedowntimeandextendequipmentperformance,butalsoprovidevitaldatatowardoptimizingproductionandmaximizingultimatereservoirrecovery.Featuringstate-of-the-artcomponents,thesensorsaremanufacturedtostringentstandardsandhavebeenqualifiedforreliable performance in the harsh environments confronted by today’s oil and gas industry.ViewPoint sensors are subjected to rigorous testing under cyclic temperature and pressure conditions, combined with further environmental, shock, and vibration testing. These extensive testing and calibration standards ensure that every systemsenttoawellsitecanberunwithconfidence.

ViewPoint Downhole Sensors Benefits • Continuous monitoring of KPIs increases system run life • Decreaseliftingcostswithoptimizedequipmentperformance• Increase production while providing key reservoir-management data • Proactive well intervention planning leads to reduced deferred production

ViewPoint Downhole Sensors Features • Multiplesystemconfigurationsprovidefit-for-purposecapabilities• Designed to withstand severe electrical imbalances and ground faults without damage to the sensor• Compatible with SCADA systems using Modbus protocol• Downholeparameterscanbeindividuallyorgroupselectedforoptimizingwellandequipmentperformance• A complete line of motor base adapters are available to interface with all industry ESP motor manufacturers

The ViewPoint ESP sensor is connected to the base of the motor. Communication to the surface equipment is performed via the existing power cable. All Borets Viewpoint II/SPTX sensors can be supplied with an IP56 rated standalone display unit, or an STU card that can be integrated into a VSD via RS-485 Modbus communication protocol.The graphical display unit (GDU) is housed in an IP56 enclosure used for standalone applications. This unit is easy to mount and is a plug-and-play device using cables to interface with external equipment. The backlit LCD unit is equipped with on-board memory, alarming and trip functions, and expanded communication capabilities.Thesurfacetelemetryunit(STU)isaserialcommunicationsPCboardmountedonabackplateutilizedforsystemintegrations including VSD, switchboards, and other remote gathering devices. The STU offers on-board memory, alarms and trips, and communications ports. The STU also performs data logging through either internal memory or an external USB drive.

© Borets, 2021199

Downhole Monitoring System

Downhole Monitoring System

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© Borets, 2021200

ViewPoint II / SPTX Sensor Measurement SpecificationsParameter Range

Pump intake pressure 0 – 6 000 psi (0 – 414 bar)Pump intake temperature -20°Сto+150°С (-4°Fto302°F)Motor winding temperature -20°Сto+300°С (-4°Fto572°F)Vibration (X & Y) 0 to 10 gCurrent leakage 0 to 20 mAPump discharge pressure 0 – 6 000 psi (0 – 414 bar)

ViewPoint II / SPTX Sensor Configurations

ESP sensor type Pump intakepressure

Pump intaketemperature

Motor windingtemperature

Vibration(X & Y axis)

Currentleakage

Pump dischargepressure

ViewPointIIВ6000T2 V V V V V -

SPTXВ6000Т2Р V V V V V V

ViewPoint II / SPTX Sensor Technical Data

Description Outside diameter Length Weight Polarity Megger (max)

ViewPointIIВ6000T2 3.75 in. 95 mm

23.0 in. 580 mm

38.0 lb 17 kg

+ve w.r.t. ground

5 kV DC (-ve w.r.t. ground)SPTXВ6000Т2Р

Available Pump Discharge Subs* (for SPTX)

Description CS SS

2-3/8”EUE8rd,completewithexcessflowvalve V V

2-7/8”EUE8rd,completewithexcessflowvalve V V

3-1/2”EUE8rd,completewithexcessflowvalve V V

4-1/2”EUE8rd,completewithexcessflowvalve V V

5-1/2”buttressthread,completewithexcessflowvalve - V

* Other types of connections available upon request.

Downhole Monitoring System

Downhole Monitoring System

Page 203: Ar tificial Lift Technologies - Borets

© Borets, 2021201

Sensor, B SPTX B 6000 SS T2 0.25 P 95 2.375EUE U2, where:B Borets’ design

SPTX Sensor modelB Downhole sensor comprises a vibration sensor

6000 Themax.monitoredmotoroil/fluidpressure(psi)Body material

SS Stainless steelNo code Carbon steel with chemical oxidation

Т2 Fluidtemperature0°Сto150°СPressure accuracy

0.25 ±0.25%0.5 ±0.5%

Pump discharge pressure measurementP Pressure measurement (a discharge transfer line to connect with the SPTX)

No code No measurement95 OD of the instrument housing (mm)

Thread size of universal motor base 2.375 EUE External upset end tubing thread (in.)

... NUE Nonupset tubing thread (in.)B ... MM External upset end tubing thread (mm)

... MM Nonupset tubing thread (mm)High voltage unit with a three-phase choke

No code Not providedР Provided

Surface telemetry unit compatibility U2 SPT-3BST U1 ViewPoint

U3 SPT-4BST

Downhole Monitoring System

Downhole Monitoring System

Page 204: Ar tificial Lift Technologies - Borets

AxiomIIistheuniversalvariablespeeddrive(VSD)thatefficientlyandsafelyoperatesavarietyofsystemsincludinginductionmotors,high-efficiencypermanentmagnetmotors(PMMs),conventionalESPsystems,theWideRangeWearResistant (WR2) ESP systems, and progressing cavity pump (PCP) systems.ItisdesignedtoprovidethemaximumflexibilityforenhancedreliabilityofESP/PCPsystemsinawidevarietyofchallengingapplications,includingunconventionalwells,unstableflow,andgassywells.Safety is a prime focus: all internal parts are touchsafe (IP20 equivalent), the disconnect switch is mounted inside the input junction box, hence no power will be present in the drive cabinet when the switch is off. An integral control box mounted to the side allows SCADA, analog and digital I/O interconnections easy access without having to open the drive cabinet door.

Axiom II Advanced Software Features • Gas lock detection and ride thru• “PumpUnfreeze”functionforhard-to-startorstuckpumps• Scale buildup prevention• Power ride thru of at least 55% voltage sags for 200 ms at 100% load

Axiom II Control Algorithms • V/f control for induction motors• V/f control with PG speed feedback• Open and closed loop vector control• Open and closed loop vector control for PMM• Advanced open loop vector control for PMM

Axiom II Features • Drive ratings range from 112 A to 1,100 A • NEMA 3R and NEMA 4 enclosure options• 6-, 12- or 18-pulse options for harmonic mitigation with 380 V AC or 480 V AC ratings• Advanced HMI including graphical touch screen display, enhanced data logging, ease of navigation• DriveWorksEZ® custom programing software • Integratedenhancedoutputfilter• External USB port and external 110 V outlet• HOA (hand-off auto) switch• Configurableinputs/outputs(digitalandanalog)• Pre-wired controls junction box• External grounding stud• Door and circuit breaker locking provision• FullyUL,CSAcertifiedVSD

SCADA I/O built in (i.e. more options available with additional cards)• RS485 (115 kbps) or Ethernet Modbus TCP SCADA interface• Five Digital inputs (24 V DC)• Three Analog inputs (0-10 V DC / 4-20 mA)• One Fault relay (Form C)• Three Relay outputs (Form A)• Two Analog outputs (0-10 V DC/ 4-20 mA)

Axiom®II VSD

Surface Control Systems

© Borets, 2021202

Page 205: Ar tificial Lift Technologies - Borets

Axiom II VSD SpecificationsParameter Specifications

Input voltage 480 V AC -25% / +10%380 V AC -15% / +15%

Full power range 93 – 914 kVA at 480 V73 – 723 kVA at 380 V

Input frequency 47–63Hz

Efficiency > 95% across all speeds

Output frequency 10–240Hz(0.1Hzresolution)

Inverter output PWM

Output distortion <5%afterPWMfilter

Intermittent overload 150% for 1 minute

Temperature operational-40°Сto+55°Сairtemperature

Altitude full rating to 1,000 meters

Noise < 75 db at 1 meter

Humidity to 100% as all units have heaters

Axiom II VSD AccessoriesViewpoint adapter kit (STU and Power Supply)

SCADA kit (modem, antenna, mast and Power Supply)

Fuse kit (some may be changed to circuit breakers)

Drive fan

DriveWizard ® (free)

Viewpoint GDU adapter kit (RS232/485 converter and power supply)

© Borets, 2021203

Axiom®II VSD

Surface Control Systems

Page 206: Ar tificial Lift Technologies - Borets

© Borets, 2021204

Borets-15 VSD

Surface Control Systems

TheBorets-15variablespeeddrive(VSD)intelligentlyandefficientlycontrolsinductionmotorsandpermanentmagnetmotorsusedinESPandelectricsubmersiblePCPapplications.TheBorets-15applicationspecificfirmwarecontainsallofthe needed algorithms for managing submersible pumping systems even in the most challenging well conditions, including autorestarts,frequencycontrols,pumpunfreeze,catchspinningmotor,andspeedup/slowdownforgaslockconditions.The Borets-15 VSD is offered in IP54, NEMA 3R, and NEMA 4 rated enclosures and provided with a built-in sine wave outputfilterandanemergencyshutdownfeature.Thedrivecabinet,doors,andlockingdevicesensurereliableprotectionof internal equipment, controls, and external junction box components.

Borets-15 VSD Features • Automatic and manual control• Availablein6and12-pulseconfigurations• Soft start and stop capability• Programmable motor frequency • Change of motor rotation direction and starting torque • Motor rotation direction does not depend on input voltage

phase rotation• Automatic removal of gas locks in the pumping system• Backspin protection with restart frequency selection • Jogging mode• Automatic operating parameters maintaining• Intelligent well control• Variousmotorstartmodes,includingpumpunfreeze• Current performance and operating parameters monitoring

and displaying • Firmware update without ESP system shutdown• Recording all operational parameters and motor start / stop

data to the internal memory and downloading it to USB flashdrive

• Self-testing mode• Remote monitoring and control via GSM modem /

SCADA system

Borets-15 VSD Product Line ESP PCP

VSD, Borets-15-160A V V

VSD, Borets-15-250A V V

VSD, Borets-15-400A V V

VSD, Borets-15-630A V V

VSD, Borets-15-1000A V

VSD, Borets-15-1200A V

VSD, Borets-15-1600A V

Configuration Options• Built-in surface readout units • Built-in power meter• Backspin braking kit• GSM modem• External circuit breaker handle

Page 207: Ar tificial Lift Technologies - Borets

© Borets, 2021205

Borets-15 VSD

Surface Control Systems

Bore

ts-1

5 VSD

Spe

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Para

meter

Bore

ts-15

-160

Bore

ts-15

-250

Bore

ts-15

-400

Bo

rets-

15-6

30Bo

rets-

15-1

000

Bore

ts-15

-120

0Bo

rets-

15-1

600

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Page 208: Ar tificial Lift Technologies - Borets

© Borets, 2021206

Borets-15 VSD

Surface Control Systems

VSD, Borets-15-250A 6P R B 480V1 VP, where:Borets-15 VSD designed by Borets

250A Rated input current (A)Rectifier option of frequency converter

6P 6-pulserectifier12P 12-pulserectifier

Power failure ride-through functionR Provided (keeps the VSD operational when power is interrupted for up to 100 ms)

No code Not providedBackspin protection function

B Provided(onlyforcurrentratingsupto630А)No code Not provided

Power line480V1 3х480V,60Hzisolatedneutralsystem

380V1/480V1 3x380V,50Hzor480V,60Hzisolatedneutralsystem380V1 3х380V,50Hzisolatedneutralsystem

380V 3х380V,50HzsolidlygroundedneutralsystemDownhole Monitoring System Surface Package

VP ViewPoint series Surface Telemetry Unit designed by BoretsVPK ViewPoint series Surface Telemetry Unit wiring kitSPT SPT series Surface Telemetry Unit designed by Borets

No code Without Surface Telemetry UnitVSD environmental properties, ambient temperature operating range

No code Fortropicalclimate(-10°С)…(+55°С)H Fortemperateandcoldclimate(-60°С)…(+55°С)withthecontrolscompartmentheater

Passive Input Harmonic Filters

Passiveharmonicfilterscanbeusedwith6-pulseVSDstocomplywithIEEE519,asacosteffectivealternativeto18-pulse systems. Filters are stand-alone in IP54, NEMA 3R, and NEMA 4 enclosures.

Power line Current rating, A

480V,60Hz380V,50Hz

165 240 320 403 482 636 786 850 1,000 1,200 1,600

Page 209: Ar tificial Lift Technologies - Borets

© Borets, 2021207

Power Cables and MLE

Borets power cables and motor lead extension (MLE) provide reliable performance in oil, gas, and water wells ranging from benign to harsh conditions, including high-temperature and corrosive environments.Borets quality control procedures and testing facilities ensure power cables and MLE are consistently manufactured to the highest industry standards. Because of our in-house capability, we can vary insulation, protection barriers, or armor to meet any downhole condition or commercial challenge.Thepowercablesareprovidedinbothroundandflatprofiles,whiletheMLEonlycomesinaflatprofile.Theflatprofileisideal for space-constrained applications. All are available in either 4 kV or 5 kV voltage rating.

Borets Power Cable and MLE Features and Benefits• EPDM rubber insulation with an option for polypropylene for low-temperature rated wells:

○ Special Borets formula designed with high-modulus and low-swell characteristics • EPDM jacket with an option for nitrile:

○ EPDM offers reliability in higher temperatures and nitrile is very resistant to oil swelling • Continuous lead sheath extruded over the insulation:

○ Createsabarriertoprotecttheconductorsagainstcorrosivegasandshieldstheinsulationfromwellfluids• A wide range of armor types for robust mechanical protection of insulated conductors:

○ Galvanizedsteelarmor,fullygalvanizedinawiderangeofthicknesses:0.015’’,0.020”,0.025”,and0.034” ○ Stainless steel armor: 0.015’’ and 0.020’’ thickness options ○ MONEL armor: 0.015’’, 0.020’’, and 0.025’’ thickness options

• Solid conductors (MLEs and power cables) or stranded compacted conductors (power cables only)• Capillary tube embedment for chemicals injection (power cables only):

○ Capillary tubing options: OD 1/4’’ and 3/8’’ with 0.035” or 0.049” wall thickness

Power Cables and MLE SpecificationsSL-212 (PN) SL-285 (EN) SL-450 (EE) SL-450 (E-Lead) MLE-450 (E-Lead)

Flat Round Flat Round Flat Round Flat Round Flat

Max. operatingtemperature 212°F(100°С) 285°F(140°С) 400°F(204°С) 450°F(232°С) 450°F(232°С)

Conductors - solid- stranded compacted

- solid- stranded compacted

- solid- stranded compacted

- solid- stranded compacted solid

Insulation PP EPDM EPDM EPDM polyimide + EPDM

Sheath - - - lead lead

Barrier tape PTFE PTFE PTFE - -

Covering PES PES PES PES PES

Jacket NBR NBR EPDM - EPDM -

Armor-galvanizedsteel- stainless steel- MONEL

-galvanizedsteel- stainless steel- MONEL

-galvanizedsteel- stainless steel- MONEL

-galvanizedsteel- stainless steel- MONEL

-galvanizedsteel- stainless steel- MONEL

PP – polypropyleneEPDM – ethylene propylene diene monomer rubber PTFE–polytetrafluoroethylenePES – polyesterNBR – nitrile butadiene rubber

Power Cables and MLE

Page 210: Ar tificial Lift Technologies - Borets

© Borets, 2021208

Power Cables

Power Cables and MLE

Cable, ESP round SL-450 #2 solid ELBE G .025 5kV w/3/8 cap tube, where:

Cable TypeESP For downhole cable line

bulk MLE For MLEround Cable geometry

SL-450 ModelConductor cross-section area

#2 American wire gauge (AWG)8 MM2 ...16 MM2 Metric gauge

Conductor typesolid Solid conductor

str cpt Stranded compacted conductorInsulation

E Ethylene propylene diene monomer (EPDM)K Polyimidefilm

PP PolypropylenePEEK Polyetheretherketone (PEEK) insulation

L Lead sheathProtective barrier and mechanical reinforcement

B Braid T Tape

Jacket E Ethylene propylene diene monomer (EPDM)O Nitrile butadiene rubber (NBR)

ArmorG Galvanizedarmor

SS Stainless steelM MONEL

.025 Thickness of armor (in.)5kV Voltage rating (kV)

Capillary tubew/3/8 cap tube With one 3/8’’ capillary tube

w/2x cap tube With two 3/8’’ capillary tubesNo code Without a capillary tube

Power Cable ConfigurationsCablesize,AWG / mm2

Cross-section,mm2

ConductorQuantity Conductor type

#1 42.411 solid7 stranded compacted

#2 33.631 solid7 stranded compacted

#4 21.15 1 solid16 mm2 16.00 1 solid#6 13.29 1 solid10 mm2 10.00 1 solid8 mm2 8.00 1 solid

Construction options with capillary tubing

Page 211: Ar tificial Lift Technologies - Borets

© Borets, 2021209

SL-212 (PN) Flat Cable

Power Cables and MLE

SL-212 (PN) Flat Cable provides a good mix of chemical resistance, toughness, and electrical properties. Recommended application is for water or high water cut wells with low bottom-hole temperatures and pressures. Temperatureratingis212°F(100°С);availablein4kVand5kV.

Standard ConstructionConductors: solid or stranded compacted tinned copper conductors.Insulation: a high dielectric quality polypropylene provides the ideal balance of physical

and electrical properties.Jacket: a nitrile rubber formulation compound providing excellent heat, oil resistance,

and low swell, is extruded over the insulation.Tape: afluoropolymertapeishelicallyappliedwitha50%overlapoverthejacket

to provide added protection against oil and chemicals and core decompression damage.

Braid: asyntheticbraid,appliedwithfullcoverageoverthefluoropolymertape,provides additional mechanical reinforcement and hoop strength.

Armor:afullygalvanizedsteelstriparmorprovidesexcellentmechanicalprotection withahighdegreeofflexibility.

Construction OptionsArmor: stainless steel or MONEL armor is available for use in highly corrosive well

environments. Heavy or double armor options are available.

SL-212 (PN) Ampacity Chart Flat Cable

Page 212: Ar tificial Lift Technologies - Borets

© Borets, 2021210

SL-212 (PN) Round Cable

Power Cables and MLE

SL-212 (PN) Round Cable provides a good mix of chemical resistance, toughness, and electrical properties. Recommended application is for water or high water cut wells with low bottom-hole temperatures and pressures.Temperatureratingis212°F(100°С);availablein4kVand5kV.

Standard ConstructionConductors: solid or stranded compacted tinned copper conductors.Insulation: a high dielectric quality polypropylene provides the ideal balance of physical

and electrical properties.Jacket: a nitrile rubber formulation compound providing excellent heat, oil resistance,

and low swell, is extruded over the insulation.Armor: afullygalvanizedsteelstriparmorprovidesexcellentmechanicalprotection

withahighdegreeofflexibility.

Construction OptionsTape: afluoropolymertapeishelicallyappliedwitha50%overlapovertheinsulationto

provide added protection against oil and chemicals and core decompression damage.Braid: asyntheticbraid,appliedwithfullcoverageoverthefluoropolymertape,provides

additional mechanical reinforcement and hoop strength.Armor: stainless steel or MONEL armor is available for use in highly corrosive well

environments. Heavy or double armor options are available.

SL-212 (PN) Ampacity Chart Round Cable

Page 213: Ar tificial Lift Technologies - Borets

© Borets, 2021211

SL-285 (EN) Flat Cable

Power Cables and MLE

SL-285 (EN) Flat Cable has extremely good electrical and temperature properties.The EPDM insulation is specially formulated to have low swell characteristics in the presence of hydrocarbons. Recommended for all oil well applications where the temperature is not excessive. Temperatureratingis285°F(140°С);availablein4kVand5kV.

Standard ConstructionConductors: solid or stranded compacted tinned copper conductors.Insulation: a high quality EPDM compound is bonded to the conductor. It is formulated

to provide high dielectric and low swell characteristics in the presence of oil.Tape: afluoropolymertapeishelicallyappliedwitha50%overlapovertheinsulation

to provide added protection against oil and chemicals and core decompression damage.

Jacket: a nitrile rubber formulation compound providing excellent heat, oil resistance, and lowswell,isextrudedoverthefluoropolymertape.

Braid: a synthetic braid, applied with full coverage over the jacket, provides additional mechanical reinforcement and hoop strength.

Armor: afullygalvanizedsteelstriparmorprovidesexcellentmechanicalprotection withahighdegreeofflexibility.

Construction OptionsArmor: stainless steel or MONEL armor is available for use in highly corrosive well

environments. Heavy or double armor options are available.

SL-285 (EN) Ampacity Chart Flat Cable

Page 214: Ar tificial Lift Technologies - Borets

© Borets, 2021212

SL-285 (EN) Round Cable

Power Cables and MLE

SL-285 (EN) Round Cable has extremely good electrical and temperature properties. The EPDM insulation is specially formulated to have low swell characteristics in the presence of hydrocarbons. Recommended for all oil well applications where the temperature is not excessive.Temperatureratingis285°F(140°С);availablein4kVand5kV.

Standard ConstructionConductors: solid or stranded compacted tinned copper conductors.Insulation: a high quality EPDM compound is bonded to the conductor. It is formulated

to provide high dielectric and low swell characteristics in the presence of oil.Tape: afluoropolymertapeishelicallyappliedwitha50%overlapovertheinsulation

to provide added protection against oil and chemicals and core decompression damage.

Braid: asyntheticbraid,appliedwithfullcoverageoverthefluoropolymertape, provides additional mechanical reinforcement and hoop strength.

Jacket: a nitrile rubber formulation compound providing excellent heat, oil resistance, and low swell, is extruded over the braid.

Armor: afullygalvanizedsteelstriparmorprovidesexcellentmechanicalprotection withahighdegreeofflexibility.

Construction OptionsArmor: stainless steel or MONEL armor is available for use in highly corrosive well

environments. Heavy or double armor options are available.

SL-285 (EN) Ampacity Chart Round Cable

Page 215: Ar tificial Lift Technologies - Borets

© Borets, 2021213

SL-450 (EE) Flat Cable

Power Cables and MLE

SL-450 (EE) Flat Cable has extremely good electrical and temperature properties. The EPDM insulation is specially formulated to have low swell characteristics in the presence of hydrocarbons. The EPDM jacket allows for a much greater temperature tolerance. Recom-mended for all oil well applications where the temperature is not excessive.Temperatureratingis400°F(204°С);availablein4kVand5kV.

Standard ConstructionConductors: solid or stranded compacted tinned copper conductors.Insulation: a high quality EPDM compound is bonded to the conductor. It is formulated

to provide high dielectric and low swell characteristics in the presence of oil.Tape: afluoropolymertapeishelicallyappliedwitha50%overlapovertheinsulation

to provide added protection against oil and chemicals and core decompression damage.Jacket: an EPDM high temperature formulation compounded to provide excellent heat,

oilresistance,andlowswell,isextrudedoverthefluoropolymertape.Braid: a synthetic braid, applied with full coverage over the jacket, provides additional

mechanical reinforcement and hoop strength.Armor: afullygalvanizedsteelstriparmorprovidesexcellentmechanicalprotection

withahighdegreeofflexibility.

Construction OptionsArmor: stainless steel or MONEL armor is available for use in highly corrosive well

environments. Heavy or double armor options are available.

SL-450 (EE) Ampacity Chart Flat Cable

Page 216: Ar tificial Lift Technologies - Borets

© Borets, 2021214

SL-450 (EE) Round Cable

Power Cables and MLE

SL-450 (EE) Round Cable has extremely good electrical and temperature properties. The EPDM insulation is specially formulated to have low swell characteristics in the presence of hydrocarbons. The EPDM jacket allows for a much greater temperature tolerance. Recom-mended for all oil well applications where the temperature is not excessive. Temperatureratingis400°F(204°С);availablein4kVand5kV.

Standard ConstructionConductors: solid or stranded compacted tinned copper conductors.Insulation: a high quality EPDM compound is bonded to the conductor. It is formulated

to provide high dielectric and low swell characteristics in the presence of oil.Tape: afluoropolymertapeishelicallyappliedwitha50%overlapovertheinsulation

to provide added protection against oil and chemicals and core decompression damage.

Braid: asyntheticbraid,appliedwithfullcoverageoverthefluoropolymertape,provides additional mechanical reinforcement and hoop strength.

Jacket: an EPDM high temperature formulation compounded to provide excellent heat, oil resistance, and low swell, is extruded over the braid.

Armor: afullygalvanizedsteelstriparmorprovidesexcellentmechanicalprotection withahighdegreeofflexibility.

Construction OptionsArmor: stainless steel or MONEL armor is available for use in highly corrosive well

environments. Heavy or double armor options are available.

SL-450 (EE) Ampacity Chart Round Cable

Page 217: Ar tificial Lift Technologies - Borets

© Borets, 2021215

SL-450 (E-Lead) Flat Cable

Power Cables and MLE

SL-450 (E-Lead) Flat Cable has a lead sheath, which prevents failure from chemical attack and from decompression, ensuring superior performance in hostile environments such as high temperature/high GOR applications. Temperatureratingis450°F(232°С);availablein4kVand5kV.

Standard ConstructionConductors: solid or stranded compacted tinned copper conductors.Insulation: a high quality EPDM compound is bonded to the conductor. It is formulated

to provide high dielectric and low swell characteristics in the presence of oil.Lead sheath: a continuous, impervious, fatigue and corrosion resistant lead sheath

is extruded over the insulation to provide excellent protection against oil, chemicals and gases, and insulation decompression.

Braid: a synthetic braid, applied with full coverage over the lead sheath, provides additional mechanical reinforcement and hoop strength.

Armor: afullygalvanizedsteelstriparmorprovidesexcellentmechanicalprotection withahighdegreeofflexibility.

Construction OptionsArmor: stainless steel or MONEL armor is available for use in highly corrosive well

environments. Heavy or double armor options are available.

SL-450 (E-Lead) Ampacity Chart Flat Cable

Page 218: Ar tificial Lift Technologies - Borets

© Borets, 2021216

SL-450 (E-Lead) Round Cable has a lead sheath and EPDM jacket, which prevent failure from chemical attack and from decompression, ensuring superior performance in hostile environments such as high temperature/high GOR applications. Temperatureratingis450°F(232°С);availablein4kVand5kV.

Standard ConstructionConductors: solid or stranded compacted tinned copper conductors.Insulation: a high quality EPDM compound is bonded to the conductor. It is formulated

to provide high dielectric and low swell characteristics in the presence of oil.Lead sheath: a continuous, impervious, fatigue and corrosion resistant lead sheath is extruded

over the insulation to provide excellent protection against oil, chemicals and gases, and insulation decompression.

Braid: a synthetic braid, applied with full coverage over the lead sheath, provides additional mechanical reinforcement and hoop strength.

Jacket: an EPDM high temperature formulation compounded to provide excellent heat, oil resistance, and low swell, is extruded over the braid.

Armor: afullygalvanizedsteelstriparmorprovidesexcellentmechanicalprotection withahighdegreeofflexibility.

Construction OptionsArmor: stainless steel or MONEL armor is available for use in highly corrosive well

environments. Heavy or double armor options are available.

SL-450 (E-Lead) Round Cable

Power Cables and MLE

SL-450 (E-Lead) Ampacity Chart Round Cable

Page 219: Ar tificial Lift Technologies - Borets

© Borets, 2021217

Motor Lead Extensions (MLE)

Power Cables and MLE

Temperatureratingis450°F(232°С)at3,000psi,availablein4kVand5kV.

Standard ConstructionConductors: solid plain copper conductors.Insulation: twolayersof50%overlappedpolyimidefilmareappliedtotheconductors

to facilitate high thermal and electrical performance. A high EPDM compound is bonded to the conductor. It is formulated to provide high dielectric and low swell characteristics in the presence of oil.

Lead sheath: a continuous, imprervious, fatigue and corrosion resistant lead sheath is extruded over the insulation to provide excellent protection against oil, chemicals and gases, and insulation decompression.

Braid: a synthetic braid, applied with full coverage over the lead sheath, provides additional mechanical reinforcement and hoop strength.

Armor: MONEL strip armor provides excellent mechanical protection with a high degree offlexibility.

MLE, ESP flat B 456/562 UB-10 KELB SSPSS 4kV 35M, where:

ESP For electric submersible pumpflat Cable geometry

B Borets’ design456/562 Used with motor series

UB-10 Borets MLE, conductor cross-section area (mm2)MLE version

No code standard MLEU UltraSlim MLE

InsulationK Polyimide film

E Ethylene propylene diene monomer (EPDM) PEEK Polyetheretherketone (PEEK) insulation

E Jacket – ethylene propylene diene monomer (EPDM)Protective barrier and mechanical reinforcement

L Lead jacket materialB Polyamide braid

Armor materialSS Stainless steel M MONEL G Galvanizedsteel

Pothead typeP Plug-in pothead

T Tape-in pothead PA Oversizeplug-inpothead

Material of MLE pothed bodySS Stainless steel

N Ni-Resist M MONEL G Galvanizedcarbonsteel4kV Voltage rating (max.)35M MLE length (m)

Page 220: Ar tificial Lift Technologies - Borets

© Borets, 2021218

MLE Configurations

Motor series Voltagerating

Insulationmaterial Pothead type

Conductorsize Outer dimensions

mm2 (AWG) in. mm

319 Series 4kV KELB Plug-in pothead 6 0.345 x 0.880 8.8 x 22.4

375 Series 4kV (K)ELB Plug-in pothead6 0.345 x 0.880 8.8 x 22.4

10 0.402 x 1.016 10.2 x 25.8

456 Series 4kV KELB Tape-in pothead 13.3 ( #6 ) 0.496 x 1.150 12.6 x 29.2

406 / 456 Series

4kV (K)ELB Plug-in pothead

10 0.492 x 1.280 12.5 x 32.5

13.3 ( #6 ) 0.508 x 1.323 12.9 x 33.6

16 0.524 x 1.370 13.3 x 34.8

21.15 (#4) 0.551 x 1.449 14.0 x 36.8

5kV (K)ELB Plug-in pothead13.3 ( #6 ) 0.532 x 1.381 13.5 x 35.1

16 0.543 x 1.425 13.8 x 36.2

540 / 562 Series 4kV KELB Tape-in pothead 21.15 (#4) 0.488 x 1.244 12.4 x 31.6

512 / 562 / 728 Series 4kV (K)ELB OversizePlug-in pothead

21.15 (#4) 0.551 x 1.449 14.0 x 36.8

25 0.563 x 1.457 14.3 x 37.0

512 / 562 / 728 Series 5kV (K)ELB OversizePlug-in pothead

16 0.543 x 1.425 13.8 x 36.2

21.15 (#4) 0.571 x 1.508 14.5 x 38.3

25 0.587 x 1.555 14.9 x 39.5

33.6 (#2) 0.565 x 1.537 14.4х39.1

Motor Lead Extensions (MLE)

Power Cables and MLE

MLE Ampacity Chart