AQUAPANEL Floors on top of concrete Cement Board Floor...
Transcript of AQUAPANEL Floors on top of concrete Cement Board Floor...
AQUAPANEL® Cement Board Floor
F 38
Be certain, choose AQUAPANEL®
Floors on top of concrete and timber joist construction with AQUAPANEL® Cement Board Floor and AQUAPANEL® Cement Board Floor MF
F381 AQUAPANEL® Cement Board Floor
F382 AQUAPANEL® Cement Board Floor MF
F383 AQUAPANEL® Cement Board Floor on covering board
2 3
AQUAPANEL® Cement Board technology has already revolutionised the design and construction of buildings world-wide. Now, the new generation of floor systems from Knauf USG Systems provides architects and construction professionals with a superior alternative to wet screeds which can be used for all kinds of floor constructions.
AQUAPANEL® Cement Board Floor has an innovative edge design with a slot on all four sides, making installation faster and easier. Simply apply the AQUAPANEL® Slot Adhesive (PU), insert the AQUAPANEL® Biscuit, and press the panels together. No screws are required. The system is self-levelling during installation so floor panels create a level surface.
When used with AQUAPANEL® Levelling Fill, AQUAPANEL® Cement Board Floor provides the perfect floor structure. An AQUAPANEL® Cement Board Floor system is suitable for all kinds of floor constructions, particularly for refurbishment projects.
Product description
Physical properties
AQUAPANEL® AQUAPANEL®
Cement Board Floor Cement Board Floor MF
Length (mm) 900 900
Width (mm) 600 600
Thickness (mm) 22 33
Weight per unit area (kg/m2) approx. 37 approx. 39
Dry density (kg/m3) approx. 1600 approx. 1600
Flexural strength (N/mm²) 3.0 3.0
Modulus of elasticity (N/mm²) 4000 - 7000 4000 - 7000
Water vapour permeability (DIN 4108) 70 / 150 70 / 150
Thermal conductivity λ (W/mK) 0.79 0.79 (0.04)
Alkalinity (pH) 12 12
Building material class A2 A2
Where surfaces are level, lay AQUAPANEL® Cement Board Floor MF
(laminated with impact sound insulation board) or lay AQUAPANEL®
Cement Board Floor on insulation board with high compressive strength
(check suitability for dry floors). For uneven surfaces, prepare a level,
load-bearing surface using AQUAPANEL® Levelling Fill. Then lay covering
board, finishing with a top layer of AQUAPANEL® Cement Board Floor.
Place edge insulation strips along the walls to avoid sound bridges.
Align floor panels against the wall and install them with joints offset.
Application
AQUAPANEL® Cement Board Floor
The first cement screed without water
• Durableandstablewithhighloadcapacity• Easytolay• Nodryingtimes• Noscrewsrequired• Optimalsound-andthermalinsulation• Idealforallkindsoffloorconstructionsincludingparquetandtiles
after 12 hours• Canbeusedwithunderfloorheating• Non-combustible• Meetsstringentregulationsforwetareas
Where necessary, cut to size using a handheld circular saw with
diamond-tipped saw blade. Before applying the adhesive, remove dust
from the edges of the panels using a damp brush. To lay the panels,
apply a thin bead of AQUAPANEL® Slot Adhesive (PU).
Put the AQUAPANEL® Biscuit into the slot and push the panels together
until the adhesive squeezes out. As soon as the AQUAPANEL® Slot
Adhesive (PU) has hardened (approx. 12 hours), scrape off excess
adhesive using a putty knife or scraper and prime the entire surface with
AQUAPANEL® Interior Primer. Before gluing down the floor covering,
check that the adhesive is compatible with a cement sub-surface. For
ceramic tiles, use a flexible waterproof adhesive with a suitable grout.
For gluing down parquet, follow the manufacturer’s instructions.
2 3
Impact sound protection
System Dimensions Impact sound reduction Certificates
Thickness Component Total thickness d
Computed value ΔLw,R
Tested value Rw,R
Values may change with tests. Please consult technical department.
mm mm dB dB
F382 2211
AQUAPANEL® Cement Board Floor / Floor MF Mineral fibre insulating board
32 19 58 0231.00 - P272
F383 22820
AQUAPANEL® Cement Board Floor Soft fibre timber board AQUAPANEL® Levelling Fill
50 27 63 0230.00 - P272
F382 221121
AQUAPANEL® Cement Board Floor / Floor MF Mineral fibre insulating board Plain woodstrip flooring
54 6 57 0007.05 - P252 / 04
F383 2283021
AQUAPANEL® Cement Board FloorSoft fibre timber board AQUAPANEL® Levelling Fill Plain woodstrip flooring
81 13 63 0204.00 - P272
2211
22830
221121
2283021
2211
22830
221121
2283021
2211
22830
221121
2283021
2211
22830
221121
2283021
System Dimensions Weight U-Value
Board dimensions Thickness d
Rated board value λR
Board insulationλR
mm mm kg/m2 W/(mK) W/(mK)
F381 AQUAPANEL® Cement Board Floor
600 x 900
22 37 0.79 -
F381 AQUAPANEL® Cement Board Floor MF
600 x 900
33 39 0.79 0.04
13 887
600
D
13 887
600
D
134 22
4 33
13 12-1
Dry screed flooring
Technical data / Thermal conductivity
13 887
600
D
13 887
600
D
134 22
4 33
13 12-1
4 5
Installation
AQUAPANEL® Biscuit
The groove edge does not have to be cut off in the wall area
AQUAPANEL® Slot Adhesive (PU)applied with a flat nozzle
Detail of groove edge
AQUAPANEL® Biscuit
13 887
600
22
13
94
1
26
Characteristics
•Forareaswheresuperiorimpactsoundreductionisakeyrequirement•Forfireprotection:BuildingmaterialclassA2•Forprefinishedandmosaicparquet•Forlayingfloatingparquetfloors•ForPVC,linoleum,carpet•Fortilesupto33x33cm/forlargersizes,pleaseconsulttechnical
department•Incombinationwithunderfloorheatingsystemswithsupply
temperature up to 70°C.
Surface
Prime surface with AQUAPANEL® Interior Primer(consumption approx. 50g/m2,diluted1:1withwater)
Connection
AQUAPANEL® Biscuit, AQUAPANEL® Slot Adhesive (PU)
Details Scale 1:5
AQUAPANEL® Biscuit
The groove edge does not have to be cut off in the wall area
AQUAPANEL® Slot Adhesive (PU)applied with a flat nozzle
Detail of groove edge
AQUAPANEL® Biscuit
13 887
600
22
13
94
1
26
AQUAPANEL® Biscuit
The groove edge does not have to be cut off in the wall area
AQUAPANEL® Slot Adhesive (PU)applied with a flat nozzle
Detail of groove edge
AQUAPANEL® Biscuit
13 887
600
22
13
94
1
26
AQUAPANEL® Biscuit
The groove edge does not have to be cut off in the wall area
AQUAPANEL® Slot Adhesive (PU)applied with a flat nozzle
Detail of groove edge
AQUAPANEL® Biscuit
13 887
600
22
13
94
1
26
AQUAPANEL® Biscuit
The groove edge does not have to be cut off in the wall area
AQUAPANEL® Slot Adhesive (PU)applied with a flat nozzle
Detail of groove edge
AQUAPANEL® Biscuit
13 887
600
22
13
94
1
26
4 5
Vertical sections
Details Scale 1:5
F382-V5 Height compensation through levelling filling
F381-V3 Edge design in wet rooms
F382-V1 Edge design on a reinforced concrete ceiling
F382-V6 Floor on stopper
F382-V4 Installation on timber floor boards
F382-V7 Door sill area F382-V8 Piping in levelling filling
Note: Compacting loose fill on top of mineral fibre insulating board is only recommended up to 60 mm. Compacting up to 60 mm can be done by walking pressure. For heights of 60 <h< 200 mm, compacting is carried out with a hand tamper or compacting machine. Please lay shuttering board underneath.
Partition wall acc. to W111
PE film, if necessary
Edge insulation strip
AQUAPANEL® Cement Board Floor
Trickle protection open to diffusion
Edge insulation strip AQUAPANEL® Cement Board Floor Covering board (e.g. soft fibre timber board)
AQUAPANEL® Levelling Fill
Sealing e.g. Knauf Flächendicht
Tile covering with flex. adhesive
Embedded sealing tape
Elastic, fungicidal joint filler
Edge insulation strip e.g. MF
Covering board (e.g. soft fibre timber board)
Area seal e.g. Knauf Flächendicht
PE film, if necessary AQUAPANEL® Levelling Fill
AQUAPANEL® Cement Board Floor
AQUAPANEL® Biscuit
Planks/Timber joists
AQUAPANEL® Biscuit
AQUAPANEL® Levelling Compound
Mineral fibre insulation board
AQUAPANEL® Cement Board Floor / Floor MF
AQUAPANEL® Cement Board Floor / Floor MF
AQUAPANEL® Cement Board Floor
Covering board (e.g. soft fibre timber board)
AQUAPANEL® Levelling Fill
Mineral fibre insulation board
AQUAPANEL® BiscuitCovering board (e.g. soft fibre timber board)
AQUAPANEL® Levelling Fill
Sill plate
≥ 10
mm
≥ 10
mm
AQUAPANEL® Cement Board Floor
Mineral fibre insulation board
AQUAPANEL® Cement Board Floor
Mineral fibre insulation board
~ 100 mm ~
Partition wall acc. to W111
PE film, if necessary
Edge insulation strip
AQUAPANEL® Cement Board Floor
Trickle protection open to diffusion
Edge insulation strip AQUAPANEL® Cement Board Floor Covering board (e.g. soft fibre timber board)
AQUAPANEL® Levelling Fill
Sealing e.g. Knauf Flächendicht
Tile covering with flex. adhesive
Embedded sealing tape
Elastic, fungicidal joint filler
Edge insulation strip e.g. MF
Covering board (e.g. soft fibre timber board)
Area seal e.g. Knauf Flächendicht
PE film, if necessary AQUAPANEL® Levelling Fill
AQUAPANEL® Cement Board Floor
AQUAPANEL® Biscuit
Planks/Timber joists
AQUAPANEL® Biscuit
AQUAPANEL® Levelling Compound
Mineral fibre insulation board
AQUAPANEL® Cement Board Floor / Floor MF
AQUAPANEL® Cement Board Floor / Floor MF
AQUAPANEL® Cement Board Floor
Covering board (e.g. soft fibre timber board)
AQUAPANEL® Levelling Fill
Mineral fibre insulation board
AQUAPANEL® BiscuitCovering board (e.g. soft fibre timber board)
AQUAPANEL® Levelling Fill
Sill plate
≥ 10
mm
≥ 10
mm
AQUAPANEL® Cement Board Floor
Mineral fibre insulation board
AQUAPANEL® Cement Board Floor
Mineral fibre insulation board
~ 100 mm ~
Partition wall acc. to W111
PE film, if necessary
Edge insulation strip
AQUAPANEL® Cement Board Floor
Trickle protection open to diffusion
Edge insulation strip AQUAPANEL® Cement Board Floor Covering board (e.g. soft fibre timber board)
AQUAPANEL® Levelling Fill
Sealing e.g. Knauf Flächendicht
Tile covering with flex. adhesive
Embedded sealing tape
Elastic, fungicidal joint filler
Edge insulation strip e.g. MF
Covering board (e.g. soft fibre timber board)
Area seal e.g. Knauf Flächendicht
PE film, if necessary AQUAPANEL® Levelling Fill
AQUAPANEL® Cement Board Floor
AQUAPANEL® Biscuit
Planks/Timber joists
AQUAPANEL® Biscuit
AQUAPANEL® Levelling Compound
Mineral fibre insulation board
AQUAPANEL® Cement Board Floor / Floor MF
AQUAPANEL® Cement Board Floor / Floor MF
AQUAPANEL® Cement Board Floor
Covering board (e.g. soft fibre timber board)
AQUAPANEL® Levelling Fill
Mineral fibre insulation board
AQUAPANEL® BiscuitCovering board (e.g. soft fibre timber board)
AQUAPANEL® Levelling Fill
Sill plate
≥ 10
mm
≥ 10
mm
AQUAPANEL® Cement Board Floor
Mineral fibre insulation board
AQUAPANEL® Cement Board Floor
Mineral fibre insulation board
~ 100 mm ~
Partition wall acc. to W111
PE film, if necessary
Edge insulation strip
AQUAPANEL® Cement Board Floor
Trickle protection open to diffusion
Edge insulation strip AQUAPANEL® Cement Board Floor Covering board (e.g. soft fibre timber board)
AQUAPANEL® Levelling Fill
Sealing e.g. Knauf Flächendicht
Tile covering with flex. adhesive
Embedded sealing tape
Elastic, fungicidal joint filler
Edge insulation strip e.g. MF
Covering board (e.g. soft fibre timber board)
Area seal e.g. Knauf Flächendicht
PE film, if necessary AQUAPANEL® Levelling Fill
AQUAPANEL® Cement Board Floor
AQUAPANEL® Biscuit
Planks/Timber joists
AQUAPANEL® Biscuit
AQUAPANEL® Levelling Compound
Mineral fibre insulation board
AQUAPANEL® Cement Board Floor / Floor MF
AQUAPANEL® Cement Board Floor / Floor MF
AQUAPANEL® Cement Board Floor
Covering board (e.g. soft fibre timber board)
AQUAPANEL® Levelling Fill
Mineral fibre insulation board
AQUAPANEL® BiscuitCovering board (e.g. soft fibre timber board)
AQUAPANEL® Levelling Fill
Sill plate
≥ 10
mm
≥ 10
mm
AQUAPANEL® Cement Board Floor
Mineral fibre insulation board
AQUAPANEL® Cement Board Floor
Mineral fibre insulation board
~ 100 mm ~
Partition wall acc. to W111
PE film, if necessary
Edge insulation strip
AQUAPANEL® Cement Board Floor
Trickle protection open to diffusion
Edge insulation strip AQUAPANEL® Cement Board Floor Covering board (e.g. soft fibre timber board)
AQUAPANEL® Levelling Fill
Sealing e.g. Knauf Flächendicht
Tile covering with flex. adhesive
Embedded sealing tape
Elastic, fungicidal joint filler
Edge insulation strip e.g. MF
Covering board (e.g. soft fibre timber board)
Area seal e.g. Knauf Flächendicht
PE film, if necessary AQUAPANEL® Levelling Fill
AQUAPANEL® Cement Board Floor
AQUAPANEL® Biscuit
Planks/Timber joists
AQUAPANEL® Biscuit
AQUAPANEL® Levelling Compound
Mineral fibre insulation board
AQUAPANEL® Cement Board Floor / Floor MF
AQUAPANEL® Cement Board Floor / Floor MF
AQUAPANEL® Cement Board Floor
Covering board (e.g. soft fibre timber board)
AQUAPANEL® Levelling Fill
Mineral fibre insulation board
AQUAPANEL® BiscuitCovering board (e.g. soft fibre timber board)
AQUAPANEL® Levelling Fill
Sill plate
≥ 10
mm
≥ 10
mm
AQUAPANEL® Cement Board Floor
Mineral fibre insulation board
AQUAPANEL® Cement Board Floor
Mineral fibre insulation board
~ 100 mm ~
Partition wall acc. to W111
PE film, if necessary
Edge insulation strip
AQUAPANEL® Cement Board Floor
Trickle protection open to diffusion
Edge insulation strip AQUAPANEL® Cement Board Floor Covering board (e.g. soft fibre timber board)
AQUAPANEL® Levelling Fill
Sealing e.g. Knauf Flächendicht
Tile covering with flex. adhesive
Embedded sealing tape
Elastic, fungicidal joint filler
Edge insulation strip e.g. MF
Covering board (e.g. soft fibre timber board)
Area seal e.g. Knauf Flächendicht
PE film, if necessary AQUAPANEL® Levelling Fill
AQUAPANEL® Cement Board Floor
AQUAPANEL® Biscuit
Planks/Timber joists
AQUAPANEL® Biscuit
AQUAPANEL® Levelling Compound
Mineral fibre insulation board
AQUAPANEL® Cement Board Floor / Floor MF
AQUAPANEL® Cement Board Floor / Floor MF
AQUAPANEL® Cement Board Floor
Covering board (e.g. soft fibre timber board)
AQUAPANEL® Levelling Fill
Mineral fibre insulation board
AQUAPANEL® BiscuitCovering board (e.g. soft fibre timber board)
AQUAPANEL® Levelling Fill
Sill plate
≥ 10
mm
≥ 10
mm
AQUAPANEL® Cement Board Floor
Mineral fibre insulation board
AQUAPANEL® Cement Board Floor
Mineral fibre insulation board
~ 100 mm ~
Partition wall acc. to W111
PE film, if necessary
Edge insulation strip
AQUAPANEL® Cement Board Floor
Trickle protection open to diffusion
Edge insulation strip AQUAPANEL® Cement Board Floor Covering board (e.g. soft fibre timber board)
AQUAPANEL® Levelling Fill
Sealing e.g. Knauf Flächendicht
Tile covering with flex. adhesive
Embedded sealing tape
Elastic, fungicidal joint filler
Edge insulation strip e.g. MF
Covering board (e.g. soft fibre timber board)
Area seal e.g. Knauf Flächendicht
PE film, if necessary AQUAPANEL® Levelling Fill
AQUAPANEL® Cement Board Floor
AQUAPANEL® Biscuit
Planks/Timber joists
AQUAPANEL® Biscuit
AQUAPANEL® Levelling Compound
Mineral fibre insulation board
AQUAPANEL® Cement Board Floor / Floor MF
AQUAPANEL® Cement Board Floor / Floor MF
AQUAPANEL® Cement Board Floor
Covering board (e.g. soft fibre timber board)
AQUAPANEL® Levelling Fill
Mineral fibre insulation board
AQUAPANEL® BiscuitCovering board (e.g. soft fibre timber board)
AQUAPANEL® Levelling Fill
Sill plate
≥ 10
mm
≥ 10
mm
AQUAPANEL® Cement Board Floor
Mineral fibre insulation board
AQUAPANEL® Cement Board Floor
Mineral fibre insulation board
~ 100 mm ~
Partition wall acc. to W111
PE film, if necessary
Edge insulation strip
AQUAPANEL® Cement Board Floor
Trickle protection open to diffusion
Edge insulation strip AQUAPANEL® Cement Board Floor Covering board (e.g. soft fibre timber board)
AQUAPANEL® Levelling Fill
Sealing e.g. Knauf Flächendicht
Tile covering with flex. adhesive
Embedded sealing tape
Elastic, fungicidal joint filler
Edge insulation strip e.g. MF
Covering board (e.g. soft fibre timber board)
Area seal e.g. Knauf Flächendicht
PE film, if necessary AQUAPANEL® Levelling Fill
AQUAPANEL® Cement Board Floor
AQUAPANEL® Biscuit
Planks/Timber joists
AQUAPANEL® Biscuit
AQUAPANEL® Levelling Compound
Mineral fibre insulation board
AQUAPANEL® Cement Board Floor / Floor MF
AQUAPANEL® Cement Board Floor / Floor MF
AQUAPANEL® Cement Board Floor
Covering board (e.g. soft fibre timber board)
AQUAPANEL® Levelling Fill
Mineral fibre insulation board
AQUAPANEL® BiscuitCovering board (e.g. soft fibre timber board)
AQUAPANEL® Levelling Fill
Sill plate
≥ 10
mm
≥ 10
mm
AQUAPANEL® Cement Board Floor
Mineral fibre insulation board
AQUAPANEL® Cement Board Floor
Mineral fibre insulation board
~ 100 mm ~
F382-V2 Edge design on a timber joist ceiling
6 7
Installation can begin in either the left or right corner of the room
= Installation direction
Lini
ng
//
Mechanical load capacity
Layer composition Area load Concentrated load (4 x 4 cm)
Material kN /m2 kN
33 AQUAPANEL® Cement Board Floor MF Mineral fibre *) 3 3
22 AQUAPANEL® Cement Board Floor Covering board **) (soft fibre timber board, gypsum board)
3 3
22 AQUAPANEL® Cement Board Floor Covering board AQUAPANEL® Levelling Fill 60 mm
3 3
22 AQUAPANEL® Cement Board Floor AQUAPANEL® Cement Board IndoorCovering board AQUAPANEL® Levelling Fill 60 mm
4 4
*) When using a mineral fibre insulating board with AQUAPANEL® Cement Board Floor, check suitability with the manufacturer. **) Covering boards such as gypsum boards or soft fibre timber boards are to be chosen in accordance with DIN EN 520 or DIN EN 13171.
Laying and processing on a separating layer/insulating layer, on AQUAPANEL® Levelling Fill
Edges of the boards do not have to be cut off. Elements can be laid immediately.
Note:Laying on a separating layer / insulating layerStart laying at the wall opposite the door. The elements can be laid continuously within door area. Line element joints in the door area.
Installation on loose fill:Installation is always carried out with a covering board such as soft fibre timber, gypsum board or similar
Installation plan / Load-bearing capacity
6 7
Material consumption
Quantity per m2
Building materials printed in italics are not Knauf USG Systems productsAverage consumption
Unit F381 F382
Edge insulation strip with 10 mm mineral fibre or similar, depending on room perimeter
AQUAPANEL® Cement Board Floor, covered area 600 x 900, d = 22 mm m2/board 0.54 0.54
AQUAPANEL® Cement Board Floor MF, covered area 600 x 900, d = 33 mm m2/board 0.54 0.54
PE foil m2 1.20 1.20
AQUAPANEL® Slot Adhesive (PU), cartridge 310 ml ml 60 60
AQUAPANEL® Slot Adhesive (PU), sausage 600 ml ml 60 60
AQUAPANEL® Biscuit piece 7 7
AQUAPANEL® Levelling Fill l 11 11
AQUAPANEL® Levelling Compound kg/m2 per mm layer thickness
1.5 1.5
AQUAPANEL® Interior Primer g 50 50
Depth of fill
≤ 60 mm > 60 mm
Floor plan and boundary conditions Simple Difficult Simple Difficult
Fill plus cover board
3.5
7.0 min/m2
5.8
10.5 min/m2
Fill, cover board plus AQUAPANEL® Cement Board Floor 11.0 18.0 min/m2 13.0 23.0 min/m2
Note:Please consult the local partner organisation of Knauf USG Systems for more information on country-specific building requirements and legislation. Technical advice is based on standard criteria.
Knauf USG Systems GmbH & Co. KGZur Helle 1158638 Iserlohn, Germanywww.aquapanel.com
AQUAPANEL® is a registered trademark of Knauf USG Systems GmbH & Co. KG
Knauf USG Systems GmbH & Co. KG reserves the right to change specifications or design and supply products which may differ from those described and illustrated without notice and without liability. All weights and measures are nominal. © 2009 GB 04/09