Apron Feeder Spare Part List

APRON FEEDER

ORDER NO :- CO/1892 CLIENT : M/s TECPRO SYSTEMS (P) LIMITED M/C NO. :- AF:112-115 A/c RELIANCE ENERGY LIMITED

G.A. DRG. NO. :- M13384/0

TECHNICAL SPECIFICATION:- SIZE : 1800 mm PAN x 16000 mm C/C CAPACITY : 1200 TPH MATERIAL TO BE HANDELED : ROM COAL DENSITY : 0.8 TM3 FOR VOL.CALCULATION 1.05 T /M3 FOR WEIGHT CALCULATION MOISTURE CONTENT : 15% MAX. LUMP SIZE : 300mm MAX. MOTOR RATING : 110Kw x 1500 RPM(SQ.CAGE) BY PURCHASER INPUT COUPLING : ED-500 GEARED COUPLING,MAKE-ELECON HELICAL GEAR BOX : KDN-500 R:200:1 , MAKE-ELECON OUTPUT COUPLING : ED11500 CHAIN SPEED : ~17 M/Min DRIBLE BELT CONVEYOR : 2000 MM WIDE X EP40013 TOP COVER 5MM BOTTOM COVER 2 MM Grade M24 3.7KW(GEARED MOTOR) CAPACITY VARIATION : 20-100% OF DESIGN CAPACITY OF APRON FEEDER : BY VVVF DRIVE

APRON FEEDER

SIZE : 1800MM X 16000 MM

G.A OF APRON FEEDER

DRAWING NO :- M13384/0

SR. NO.

DESCRIPTION QTY/

M/c.

PART

NO.

1 Drive unit for apron feeder 1 M14357/0

2 Main frame 1 M14249/0

3 Assly. and detail of skirt plate 1 M14323/0

4 Discharge hood 1 M14341/0

5 Head shaft assembly 1 M13126/2

6 Tail shaft assembly 1 M13128/2

7 Chain & Pan Assly 1 M13750/2

8 Double flanged roller LH696D 86 M13384/0

9 Return roller 20 M12730/3

10 Skirt plate 1 M14245/0

11 Foundation bolt for machine 108 M12652/4

12 Foundation bolt 24 WS-001-056/4

16 Main frame tail end 1 M14252/0

17 Head end 1 M14253/0

18 G .A of dribble conveyor 1 M14243/1

DRIVE UNIT ASSEMBLY


SR. NO.

DESCPRITION QTY/

M/c.

PART

NO.

1 Electric Motor 1 By client

2 Helical gear KDN 500 R200:1 1 M14357/1

3 ED1000 Geared coupling 1 M09072/4

4 Geared coupling ED 11500 1 M13094/4

5 Spacer 64 thk x 60 I/D x 120 O/D 1 M14415/4

6 Spacer 160 thk x 220 I/D x 300 O/D 1 M13135/4

7 Drive base frame 1 M14357/0

8 Guard for Coupling ED-1000 1 M14416/4

9 Guard for geared Coupling 1 M13136/4

10 Bracket 1 M14357/0

11 Bracket 1 M14357/0

36 Hex.head Bolt & Nut M36 x 180 8 M14357/0

37 Machined plain washer M36 8 M14357/0

38 Spring lock washer B36 8 M14357/0

39 Hex.head Bolt & Nut M24 x 140 4 M14357/0

40 plain washer M24 4 M14357/0


42 Hex.screw M12 x 40 20 M14357/0

42 Hex.nut M12 20 M14357/0

43 Machined palin washer M12 20 M14357/0

44 Spacer 1 M14417/4

HEAD SHAFT ASSEMBLY


SR. NO.

DESCPRITION QTY/

M/c.

PART

NO.

1 Head shaft 1 M13127/3

2 Key OER K 50 x 28 x 180 1 M13126/2

3 Key BER A 63 x 32 x 400 2 M13126/2

4 Sprocket and hub assembly 2 M01170/2

7 Brg block assly-BL 1 D20200/2

8 Brg block assly-AF 1 D20200/2

11 Hex.head bolt & nut M36 x 200 8 M09425/2

12 Machined plain washer B36 8 M09425/2


14 Socket head grub screw 12 M09425/2

TAIL SHAFT ASSEMBLY


SR. NO.

DESCPRITION QTY/

M/c.

PART

NO.

1 Tail shaft 1 M13129/3

2 Traction wheel 2 M12823/2

3 1 pcs.brg block assly-AL 1 V01627/4

4 1 pcs.brg block assly-AF 1 V01627/4

5 Key BER A size - 40 x 22 x 200 mm Lg. 2 M13128/2

6 Plate 70 Thk x 140 x 386 Lg. 2 M12242/4

7 Tensioning rod 36 Dia 2 M12243/4

8 Spring disc size-63 x 31 x 3.5 80 M13128/2

9 Hex. Head bolt & nut M27 x 240 4 M13128/2

10 Hex.thin nut M27 4 M13128/2

11 Plain washer M27 4 M13128/2

12 Hyd.hand operated system for chain take-up 2 M12673/4

13 Locking ring 230 Dia x 32 lg. 2 M12900/4

RETURN ROLLER


SR. NO.

DESCPRITION QTY/

M/c.

PART

NO.

1 Bracket for Return Roller 1 M12226/3

2 Return Roller 1 M12729/4

3 Roller shaft 40 Dia x 244 Lg. 1 M11244/4

4 Bush 60 O/D x 40 I/D x 45 Lg. 2 M12728/4

5 Oil Seal B size-72 x 40 x 10 thk 2 M12730/3

6 Grub screw M16 x 25 1 M12730/3

7 Plug BSP 1 M11267/4

CHAIN AND PAN ASSEMBLY


SR. NO.

DESCPRITION QTY/

M/c.

PART

NO.

1 Chain D7 8 Pitch 340 M13750/2

2 Apron pan 170 M13746/2

3 Hex. Bolt & nut,washer M18 x 100 1360 M13410/4

G.A OF DRIBLE CONVEYOR


SR. NO.

DESCPRITION QTY/

M/c.

PART

NO.

1 Conveyor belt BW2000MM EP400/3 FR Grade Top cover 5 MM and bottom cover 2MM

1 M09140/1

2 Conveyor pulley(Drive,with brg .&brg. block) 1 PY0172/4

3 Conveyor pulley(take up,with brg .&take up block) 1 PY0173/4

4 Flat carrying idler SR06 10 D22869/4

5 Flat return idler SR07 10 D22869/4

6 Guide roller 88.9 Dia x 175 4 D27470/4

7 Assly of single blade external scraper 1 M14244/2

8 Assly internal scraper 1 M08670/2

9 Drive unit for drible conveyor 1 M09196/2

BEARING BLOCK ASSEMBLY-BL

DRAWING NO :- D20200/2

SR. NO.

DESCPRITION QTY/

M/c.

PART

NO.

1 Spherical roller bearing 23152 CCK /W33 1 D20200/2

2 Bearing housing 1 D20201/2

3 Open locating cover (Fixed) 1 D20202/2

4 Close locating cover 1 D20203/2

9 Labyrinth Ring 372/240 Dia x 42 2 D07758/4

10 Taper bush lock 286/240 Dia x 25 2 D07759/4

11 Hex. Head cap screw M20 x 60 16 D20200/2

12 Hex. Socket head cap screw M8 x 35 12 D20200/2


14 Eye bolt 1 D20200/2

15 Spring lock washer B20 16 D20200/2


17 Grease nipple 3 D20200/2

18 Name plate 1 09-02-05

19 Alu.hammer drive rivet size-1/8 x lg. 4 D20200/03

20 Bearing Adaptor Sleeve H3152A 1 D20200/2

BEARING BLOCK ASSEMBLY-AF

DRAWING NO :- D20200/2

SR. NO.

DESCPRITION QTY/

M/c.

PART

NO.

1 Spherical roller bearing 23152 CCK/W33 1 D20200/2

2 Bearing housing 1 D20201/2

6 Open Floating cover 1 D20206/2

8 Close floating cover 1 D20207/2

9 Labyrinth Ring 372/240 Dia x 42 2 D07758/4

10 Taper bush lock 286/240 Dia x 25 2 D07759/4

11 Hex. Head cap screw M20 x 60 16 D20200/2



14 Eye bolt 1 D20200/2



17 Grease nipple 3 D20200/2

18 Name plate 1 09-02-05

19 Alu.hammer drive rivet size-1/8 x lg. 4 D20200/2

20 Bearing Adaptor Sleeve H3152A 1 D20200/2

BEARING BLOCK ASSEMBLY-AL

DRAWING NO :- V01627/4

SR. NO.

DESCPRITION QTY/

M/c.

PART

NO.

1 Spherical roller bearing 23036 K W33 1 V01627/4

2 Bearing housing(Machined take-up brg. Block) 1 V01627/4

5 Open locating cover pulley end 1 D21268/4

7 Close locating cover nut end 1 D21271/4

7 Labyrinth Ring 160 I/D x 233 O/D x 34 1 D21273/4

10 Ring for tensioning 160 x 195 x 20 Thk 1 D21274/4

11 Hex. Head cap screw M12 x 40 16 V01627/4

12 Hex. Socket head cap screw M6 x 5 mm Lg. 6 V01627/4

13 Hex. Socket head cap screw M6 x 16 3 V01627/4

15 Spring lock washer B12 16 V01627/4


17 Grease nipple M16 x 1.5P 2 V01627/4

18 Name plate 1 09-02-05

19 Alu.hammer drive rivet 4 V01627/4

20 Bearing adaptor sleeve H3036 1 V01627/4

BEARING BLOCK ASSEMBLY-AF

DRAWING NO :- V01627/4

SR. NO.

DESCPRITION QTY/

M/c.

PART

NO.

1 Spherical roller bearing 23036 K W33 1 V01627/4

2 Bearing housing(Machined take-up brg. Block) 1 V01627/4

3 Open floating cover pulley end 1 D21270/4

8 Close floating cover nut end 1 D21272/4

7 Labyrinth Ring 160 I/D x 233 O/D x 34 1 D21273/4

10 Ring for tensioning 160 x 195 x 20 Thk 1 D21274/4

11 Hex. Head cap screw M12 x 40 16 V01627/4

12 Hex. Socket head cap screw M6 x 25 mm Lg. 6 V01627/4

13 Hex. Socket head cap screw M6 x 16 3 V01627/4



17 Grease nipple M16 x 1.5P 2 V01627/4

18 Name plate 1 09-02-05

19 Alu.hammer drive rivet 4 V01627/4

20 Bearing adaptor sleeve H3036 1 V01627/4

LINER PLATE FOR SKIRT


SR. NO.

DESCPRITION QTY/

M/c.

PART

NO.

1 SKIRT PLATE MKD 1 1 M14323/0

42 Liner plate 16 thk 1 M14323/0



54 CSK Screw & Nut M16 x 55 64 M14323/0






54 CSK Screw & Nut M16 x 55 80 M14323/0




54 CSK Screw & Nut M16 x 55 80 M14323/0




54 CSK Screw & Nut M16 x 55 80 M14323/0





54 CSK Screw & Nut M16 x 55 90 M14323/0



SR. NO.

DESCPRITION QTY/

M/c.

PART

NO.



54 CSK Screw & Nut M16 x 55 90 M14323/0



41 Hex.nut M16 4 M14323/0



54 CSK Screw & Nut M16 x 55 80 M14323/0



41 Hex.nut M16 4 M14323/0



54 CSK Screw & Nut M16 x 55 80 M14323/0




54 CSK Screw & Nut M16 x 55 32 M14323/0



15 Punched washer A22 210 M14323/0




19 Taper washer M18 18 M14323/0



LUBRICATION SCHEDULE ORDER NO. : CO/1892 CLIENT : M/S TECPRO SYSTEMS (P) LIMITED M/C NO. : AF:112-115 SR. NO.

NAME OF M/C PART

LUB POINT

LUBRICANT

MODE OF APPLICATION

QTY. APPROX

FREQUENCY OF RE-LUBRICATION

1 HEAD SHAFT BRG.BLOCK & HEAD PULLEY

2 NOS.

MOBILUX GREASE EP-2 OR VEEDOL AP-2

CENTRALISED LUBRICATION WITH PUMP

2 KG ONCE IN A DAY

2 TAIL SHAFT BRG.BLOCK & TAIL PULLEY

2 NOS.

MOBILUX GREASE EP-2 OR VEEDOL AP-2

CENTRALISED LUBRICATION WITH PUMP

2 KG ONCE IN A DAY

3 GEAR BOX KDN-500 RATIO 200:1

1 NO. SERVO-MESH SP-320 OR BHARAT AMOCAM- 320 CASTROL

SPLASH TYPE 240LTRS

FIRT OIL CHANGE AFTER 200 W/HRS. SUBSEQUENT OIL CHANGE AFTER EVERY 1500 TO 5000 W/HRS. BUT OIL CHANGE INTERVAL SHOULD NOT EXCEED 18 MONTH.

DRIVE UNIT FOR DRIBBLE CONVEYOR


SR. NO.

DESCPRITION QTY/

M/c.

PART

NO.

1 HWGM HP 7.50 HFA80-132S4 1 PBL-Make

5 Hex.head Screw M36 x 60 4 M09196/2


7 Hex.head Screw M12 x 50 6 M09196/2


SPROCKET AND HUB ASSEMBLY


SR. NO.

DESCPRITION QTY/

M/c.

PART

NO.

1 Sprocket sector 5 M01172/2

2 Sprocket hub 1 M01171/2

3 HSFG Bolt M27 x 100 mm Lg. 20 M01170/2

4 Hex.HSGF Nut M27 20 M01170/2

5 HSFG plain washer M27 40 M01170/2

Apron Feeder Spare Part List

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