Aprilia Caponord ETV1000 engine and sump protection bar ......Aprilia Caponord ETV1000 (Rally-Raid)...
Transcript of Aprilia Caponord ETV1000 engine and sump protection bar ......Aprilia Caponord ETV1000 (Rally-Raid)...
Aprilia Caponord ETV1000 (Rally-Raid) Engine and sump protection bar mount CAD plans
02/02/2015 ©moto-abruzzo
These PDF files were drawn from measurements taken from my own Rally-Raid, I cannot guarantee the dimensional accuracy or fit of individual parts or assemblies.
15
12
R12
R12
6.
40
R12
4.64
30.
50
33 16.64
87.
50
5
6 5 234 1
A
B
C
D
6 5 2 134
D
B
A
C
DRAWN
CHK'D
APPV'D
MFG
Q.A
UNLESS OTHERWISE SPECIFIED:DIMENSIONS ARE IN MILLIMETERSSURFACE FINISH:TOLERANCES: LINEAR: ANGULAR:
FINISH: DEBURR AND BREAK SHARP EDGES
NAME SIGNATURE DATE
MATERIAL:
DO NOT SCALE DRAWING REVISION
TITLE:
DWG NO.
SCALE:1:1 SHEET 1 OF 12
A4Mild Steel
Black powder coat
WEIGHT:
Karl Bianchini 17/12/14
BRAC1-1
Left Hand Bracket (1) for ETV1000 engine protection bars
1.0
©Moto-Abruzzo 2014
44 6
50
12
15
6.
25
12
6 5 234 1
A
B
C
D
6 5 2 134
D
B
A
C
DRAWN
CHK'D
APPV'D
MFG
Q.A
UNLESS OTHERWISE SPECIFIED:DIMENSIONS ARE IN MILLIMETERSSURFACE FINISH:TOLERANCES: LINEAR: ANGULAR:
FINISH: DEBURR AND BREAK SHARP EDGES
NAME SIGNATURE DATE
MATERIAL:
DO NOT SCALE DRAWING REVISION
TITLE:
DWG NO.
SCALE:2:1 SHEET 2 OF 12
A4Mild Steel
Black powder coat
WEIGHT:
Karl Bianchini 17/12/14
BRAC1-2
Left hand bracket (1) FWD mount for ETV1000
©Moto-Abruzzo 2014
1.0
20
12
5 THRU ALLM6 - 6H THRU ALL
8
26.50
18.50
16.
50
10
6 5 234 1
A
B
C
D
6 5 2 134
D
B
A
C
DRAWN
CHK'D
APPV'D
MFG
Q.A
UNLESS OTHERWISE SPECIFIED:DIMENSIONS ARE IN MILLIMETERSSURFACE FINISH:TOLERANCES: LINEAR: ANGULAR:
FINISH: DEBURR AND BREAK SHARP EDGES
NAME SIGNATURE DATE
MATERIAL:
DO NOT SCALE DRAWING REVISION
TITLE:
DWG NO.
SCALE:2:1 SHEET 3 OF 12
A4Mild Steel
Black powder coat
WEIGHT:
Karl Bianchini 17/12/14
©Moto-Abruzzo 2014
BRAC1-3
Left hand bracket (1) rear mount for ETV1000
1.0
2.35
VIEW SCALE 1 : 1
3
3
6 5 234 1
A
B
C
D
6 5 2 134
D
B
A
C
DRAWN
CHK'D
APPV'D
MFG
Q.A
UNLESS OTHERWISE SPECIFIED:DIMENSIONS ARE IN MILLIMETERSSURFACE FINISH:TOLERANCES: LINEAR: ANGULAR:
FINISH: DEBURR AND BREAK SHARP EDGES
NAME SIGNATURE DATE
MATERIAL:
DO NOT SCALE DRAWING REVISION
TITLE:
DWG NO.
SCALE:1 SHEET 4 OF 12
A4Mild Steel
Black powder coat
WEIGHT:
Karl Bianchini 17/12/14
©Moto-Abruzzo 2014
BRAC1COMP
Left hand bracket (1) for ETV1000 - complete
1.0
8.03°
24.94° 47.82°
115.27°
33.75 46.70
7.6
5 2
97.94°
6.5
0
18.
09
4.17
4
10
R10
10
10
R18.40
R5
R5 R5 R5
6 5 234 1
A
B
C
D
6 5 2 134
D
B
A
C
DRAWN
CHK'D
APPV'D
MFG
Q.A
UNLESS OTHERWISE SPECIFIED:DIMENSIONS ARE IN MILLIMETERSSURFACE FINISH:TOLERANCES: LINEAR: ANGULAR:
FINISH: DEBURR AND BREAK SHARP EDGES
NAME SIGNATURE DATE
MATERIAL:
DO NOT SCALE DRAWING REVISION
TITLE:
DWG NO.
SCALE:1:1 SHEET 5 OF 12
A4Mild Steel
Black powder coat
WEIGHT:
Karl Bianchini 17/12/14
©Moto-Abruzzo 2014
BRAC2-1
Left hand bracket (2)for ETV1000 engine protection bars
1.0
20
5 15
10
7
12
10
6 5 234 1
A
B
C
D
6 5 2 134
D
B
A
C
DRAWN
CHK'D
APPV'D
MFG
Q.A
UNLESS OTHERWISE SPECIFIED:DIMENSIONS ARE IN MILLIMETERSSURFACE FINISH:TOLERANCES: LINEAR: ANGULAR:
FINISH: DEBURR AND BREAK SHARP EDGES
NAME SIGNATURE DATE
MATERIAL:
DO NOT SCALE DRAWING REVISION
TITLE:
DWG NO.
SCALE:2:1 SHEET 6 OF 12
A4Mild Steel
Black powder coat
WEIGHT:
Karl Bianchini 17/12/14
©Moto-Abruzzo 2014
BRAC2-2
Left hand bracket (2) engine mount for ETV1000
1.0
3 17.69 3 17.69
3
M8 Nut welded
6 5 234 1
A
B
C
D
6 5 2 134
D
B
A
C
DRAWN
CHK'D
APPV'D
MFG
Q.A
UNLESS OTHERWISE SPECIFIED:DIMENSIONS ARE IN MILLIMETERSSURFACE FINISH:TOLERANCES: LINEAR: ANGULAR:
FINISH: DEBURR AND BREAK SHARP EDGES
NAME SIGNATURE DATE
MATERIAL:
DO NOT SCALE DRAWING REVISION
TITLE:
DWG NO.
SCALE:1:1 SHEET 7 OF 12
A4Mild Steel
Black powder coat
WEIGHT:
Karl Bianchini 17/12/14
©Moto-Abruzzo 2014
BRAC2COMP
Left hand bracket (2) for ETV1000 - complete
1.0
R5
R5
10 R6.50
R5
R5
R10
R15
10
10
.60 50.20°
4.58°
4
5.3
8 43.17
19.
93
44.76
15 34.
93
40.
31
29.
19
43.
04
16.
30
11.50
8.15
105.39
7.46
6 5 234 1
A
B
C
D
6 5 2 134
D
B
A
C
DRAWN
CHK'D
APPV'D
MFG
Q.A
UNLESS OTHERWISE SPECIFIED:DIMENSIONS ARE IN MILLIMETERSSURFACE FINISH:TOLERANCES: LINEAR: ANGULAR:
FINISH: DEBURR AND BREAK SHARP EDGES
NAME SIGNATURE DATE
MATERIAL:
DO NOT SCALE DRAWING REVISION
TITLE:
DWG NO.
SCALE:1:1 SHEET 8 OF 12
A4Mild steel
Black powder coat
WEIGHT:
Karl Bianchini 02/01/2015
©Moto-Abruzzo 2015
BRAC3-1
Right hand bracket (3) for ETV1000 engine protection bars
1.0
33
M8 Nut welded
3
USE 2x BRAC2-2 for assembly
6 5 234 1
A
B
C
D
6 5 2 134
D
B
A
C
DRAWN
CHK'D
APPV'D
MFG
Q.A
UNLESS OTHERWISE SPECIFIED:DIMENSIONS ARE IN MILLIMETERSSURFACE FINISH:TOLERANCES: LINEAR: ANGULAR:
FINISH: DEBURR AND BREAK SHARP EDGES
NAME SIGNATURE DATE
MATERIAL:
DO NOT SCALE DRAWING REVISION
TITLE:
DWG NO.
SCALE:1:1 SHEET 9 OF 12
A4Mild steel
Black powder coat
WEIGHT:
Karl Bianchini 02/01/2015
©Moto-Abruzzo 2015
BRAC3COMP
Right hand bracket (3) for ETV1000 -complete
1.0
12
R12
6.
40
R12
R12
18.50
19
31
15
12
30.50 5
74
6 5 234 1
A
B
C
D
6 5 2 134
D
B
A
C
DRAWN
CHK'D
APPV'D
MFG
Q.A
UNLESS OTHERWISE SPECIFIED:DIMENSIONS ARE IN MILLIMETERSSURFACE FINISH:TOLERANCES: LINEAR: ANGULAR:
FINISH: DEBURR AND BREAK SHARP EDGES
NAME SIGNATURE DATE
MATERIAL:
DO NOT SCALE DRAWING REVISION
TITLE:
DWG NO.
SCALE:1:1 SHEET 10 OF 12
A4Mild steel
Black powder coat
WEIGHT:
Karl Bianchini 02/01/2015
©Moto-Abruzzo 2015
BRAC4-1
Right Hand Bracket (4) for ETV1000 engine protection bars
1.0
2.35
3
3
USE 1x BRAC1-2 & 1x BRAC1-3for assembly
6 5 234 1
A
B
C
D
6 5 2 134
D
B
A
C
DRAWN
CHK'D
APPV'D
MFG
Q.A
UNLESS OTHERWISE SPECIFIED:DIMENSIONS ARE IN MILLIMETERSSURFACE FINISH:TOLERANCES: LINEAR: ANGULAR:
FINISH: DEBURR AND BREAK SHARP EDGES
NAME SIGNATURE DATE
MATERIAL:
DO NOT SCALE DRAWING REVISION
TITLE:
DWG NO.
SCALE 1:1 SHEET 11 OF 12
A4Mild steel
Black powder coat
WEIGHT:
Karl Bianchini 02/01/2015
©Moto-Abruzzo 2015
BRAC4COMP
Right hand bracket (4) for ETV1000 - complete
1.0
6 5 234 1
A
B
C
D
6 5 2 134
D
B
A
C
DRAWN
CHK'D
APPV'D
MFG
Q.A
UNLESS OTHERWISE SPECIFIED:DIMENSIONS ARE IN MILLIMETERSSURFACE FINISH:TOLERANCES: LINEAR: ANGULAR:
FINISH: DEBURR AND BREAK SHARP EDGES
NAME SIGNATURE DATE
MATERIAL:
DO NOT SCALE DRAWING REVISION
TITLE:
DWG NO.
SCALE 1:1 SHEET 1 of 2
A4Mild steel
Black powder coat
WEIGHT:
Karl Bianchini 17/12/14
BRACASSY1
Left hand engine protection bar mount for ETV1000 -
complete
©Moto-Abruzzo 2014
1.0
6 5 234 1
A
B
C
D
6 5 2 134
D
B
A
C
DRAWN
CHK'D
APPV'D
MFG
Q.A
UNLESS OTHERWISE SPECIFIED:DIMENSIONS ARE IN MILLIMETERSSURFACE FINISH:TOLERANCES: LINEAR: ANGULAR:
FINISH: DEBURR AND BREAK SHARP EDGES
NAME SIGNATURE DATE
MATERIAL:
DO NOT SCALE DRAWING REVISION
TITLE:
DWG NO.
SCALE 1:1 SHEET 2 OF 2
A4Mild steel
Black powder coat
WEIGHT:
Karl Bianchini 02/01/2015
©Moto-Abruzzo 2015
BRACASSY2
Right hand engine protection bar mount for ETV1000 -
complete
1.0
6 5 234 1
A
B
C
D
6 5 2 134
D
B
A
C
DRAWN
CHK'D
APPV'D
MFG
Q.A
UNLESS OTHERWISE SPECIFIED:DIMENSIONS ARE IN MILLIMETERSSURFACE FINISH:TOLERANCES: LINEAR: ANGULAR:
FINISH: DEBURR AND BREAK SHARP EDGES
NAME SIGNATURE DATE
MATERIAL:
DO NOT SCALE DRAWING REVISION
TITLE:
DWG NO.
SCALE 1:2 SHEET 1 OF 1
A4Mild steel
Black powder coat
WEIGHT:
Karl Bianchini 02/01/2015
©Moto-Abruzzo 2015
BRACALL-1
Left and right hand engine/sump guard mounts in relation to radiator
bottom mounts
1.0
20 11
10
.40
12
16
10
7.50
6 5 234 1
A
B
C
D
6 5 2 134
D
B
A
C
DRAWN
CHK'D
APPV'D
MFG
Q.A
UNLESS OTHERWISE SPECIFIED:DIMENSIONS ARE IN MILLIMETERSSURFACE FINISH:TOLERANCES: LINEAR: ANGULAR:
FINISH: DEBURR AND BREAK SHARP EDGES
NAME SIGNATURE DATE
MATERIAL:
DO NOT SCALE DRAWING REVISION
TITLE:
DWG NO.
SCALE:2:1 SHEET 1 OF 1
A4Mild steel
Black powder coat
WEIGHT:
Karl Bianchini 02/01/2015
©moto-abruzzo 2015
SPCR1
Engine protection bar rear spacer
1.0
20
22
8.
40
0.50 X 45° 0.50 X 45°
22
8.
40
6 5 234 1
A
B
C
D
6 5 2 134
D
B
A
C
DRAWN
CHK'D
APPV'D
MFG
Q.A
UNLESS OTHERWISE SPECIFIED:DIMENSIONS ARE IN MILLIMETERSSURFACE FINISH:TOLERANCES: LINEAR: ANGULAR:
FINISH: DEBURR AND BREAK SHARP EDGES
NAME SIGNATURE DATE
MATERIAL:
DO NOT SCALE DRAWING REVISION
TITLE:
DWG NO.
SCALE:2:1 SHEET 1 OF 1
A4Mild steel
Black powder coat
WEIGHT:
Karl Bianchini 02/01/2015
©moto-abruzzo 2015
SPCR2
Engine protection bar front spacer
1.0
Mounting point photographs
Left hand mounting points
Brackets in place
If sump guard are not to be fitted, then omit BRAC1-1 and BRAC3-1 and replace with 2x 20mm spacers – 10mm outside diameter, 6.5mm internal diameter
each side.
Right hand mounting points
Brackets in place
If sump guard are not to be fitted, then omit BRAC1-1 and BRAC3-1 and replace with 2x 20mm spacers – 10mm outside diameter, 6.5mm internal diameter
each side.