APPLIED RELIABILITY ENGINEERING

+971 2 449 6000 +971 50 412 3294 info@boostuae.com

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Duration:

Three Days

Location:

TBD

Date:

TBD

Applied reliability engineering training is a combination of theoretical lectures and practical insight

that helps you gain in-depth knowledge about reliability disciplines.

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Why Us?

Few Words About Boost Our solutions are fully customized and designed based on the needs of our clients

ABOUT THE COURSE

Duration:

Three Days

Location:

TBD

Date:

TBD

Applied reliability engineering training course covers the concepts, tools, and techniques required for

implementing successful reliability engineering. Applied reliability engineering training course also will

discuss reliability and maintenance program management, integrated logistics support (ils), reliability

centered maintenance (rcm), fmeca, and fta.

This hands-on training course provides you the tools and techniques required to resolve reliability issues.

Applied reliability engineering training will help you enhance your knowledge, deepen your understanding,

and improve your skills to develop reliability improvement. Through this practical course, you will receive

information and facts that teach you how to make more operating profit and lower your maintenance costs

through resolving your equipment reliability issues. By the end of the course, you will understand how to

apply reliability engineering to develop permanent reliability that transforms companies into world-class

industrial operations.

During the applied reliability engineering training course, attendees will be exposed to the engineering

basics of the major asset management, maintenance, and condition monitoring technologies, for which the

applied function is discussed, and will learn how to apply them to accomplish a proper, reliable,

economical, and cost-effective operation.

The training sessions include conceptual, management, and detailed technical matter. A theoretical

foundation is provided for each topic, comprehendible by all participants no matter what their background

or prior knowledge is. In addition, detailed technical material will be provided for each topic. It is crucial that

attendees are familiar with a broad range of tools and techniques.

TARGET PARTICIPANTS

APPLIED RELIABILITY ENGINEERING TRAINING COURSE IS DESIGNED FOR:

✓ Maintenance engineers and managers

✓ Shop-floor personnel

✓ Manufacturing Managers

✓ Plant managers

✓ Reliability engineers

✓ Condition monitoring engineers

✓ Project engineers

✓ Operations managers

✓ General managers

✓ Project managers

COURSE OBJECTIVES

Duration:

Three Days

Location:

TBD

Date:

TBD

✓ Understand the fundamental concepts of reliability engineering

✓ Determine the practical applications of reliability engineering

✓ Decide which reliability strategy is the best under certain conditions

✓ Explain asset health management, dependability, profitability, safety & the role of reliability engineer

✓ Describe reliability & equipment failure concepts

✓ Use maintenance & failure data and knowledge to develop a business case for improved asset

management

✓ Understand, develop, and implement root cause

✓ Analysis & equipment postmortems

✓ Explain asset management excellence through inter-department team work

✓ Prioritize actions using criticality & risk ranking

✓ Apply FMECA, RCM, Reliability Modeling, & Life Cycle Costing

✓ Explain and apply Key Performance Indicators, benchmarking & cost benefit analysis

TRAINING METHODOLOGY

Throughout this course, the attendees will have the opportunity to practice their skills through a variety of

hands-on exercises. These exercises focus on the skills introduced in each lesson. The following are our

tools for course conduction:

✓ Pre-Assessment Questionnaire for use before the Course

✓ Post-Assessment Questionnaire for use after the Course

✓ Lectures, Demonstrations, Group Exercises & Case Studies

✓ Visual aid (Video Simulation) to increase the efficiency of the information

✓ Evaluation Questionnaires (Course, Instructor, & Administration) filled by Attendees

✓ Evaluation Questionnaires for Attendees filled by Instructor

WHAT YOU WILL GAIN

Duration:

Three Days

Location:

TBD

Date:

TBD

✓ Why your equipment fails

✓ What do you need to do to get effective equipment reliability?

✓ Introduction to the concepts of reliability engineering with examples of reliability plotting and reliability

curves

✓ Stress in the system components and how stress can affect reliability

✓ Fundamentals reliability modeling

✓ Reliability data analysis using real-world case studies

✓ How to improve a business plan by justifying the expense of making important reliability improvements

✓ Reliability improvement

✓ How to make the reliability growth happen in your organization

✓ Simple descriptions of series and parallel systems

✓ Affect of series configurations on reliability

✓ The economic costs of poor reliability

✓ Business-wide costs of your breakdowns

✓ Identifying and calculating the operating risk

✓ Measuring your real operating risks and demonstrate it on a risk matrix

✓ Impact of poor reliability on the business

✓ Impact of failures and hidden defects on the future reliability of the plant and equipment

✓ Tools and techniques to resolve your reliability issues and enhance the reliability of your equipment

✓ Inhibiting errors to put quality assurance into maintenance work

✓ The basics of life-cycle costing

✓ Best preventive and predictive maintenance strategy

✓ Cost-benefit models

✓ Change management

Course Outline

Duration:

Three Days

Location:

TBD

Date:

TBD

OVERVIEW

✓ Definition of reliability engineering

✓ Importance of reliability?

✓ Impact of reliability on the system and business

✓ Reliability terminology

✓ Why reliability is not luxury but necessary?

✓ Predictive and preventive techniques

✓ Reliability improved system features

✓ Availability

✓ Maintenance management strategies

RELIABILITY QUANTIFICATION ON PAPER

✓ The bathtub curve

✓ Life distributions

- Distribution functions

- Particular life distributions

✓ Modeling system reliability

- Series systems

- Active redundancy

- M-out-of-N redundancy

✓ Reliability prediction

✓ Life cycle

✓ Reliability approaches

- Top-down methods

- Bottom-up methods

Course Outline

Duration:

Three Days

Location:

TBD

Date:

TBD

RELIABILITY ENGINEERING GEARS

✓ Gathering data

✓ Reliability indices

✓ Decision trees

✓ Availability concepts, effectiveness equation and costs

✓ Probability plots

✓ Bathtub curves

✓ Pareto distributions and critical items lists

✓ Reliability block diagrams

✓ FMEA

✓ FTA

✓ Design reviews

✓ Vendor and parts control

✓ Thermal analysis (TA)

✓ Environmental stress screening (ESS)

✓ Crow/AMSAA reliability growth models

✓ Reliability strategies

✓ Benchmarking reliability

RELIABILITY ENGINEERING IN ACTIONS

✓ Maintenance Prevention

✓ LCC Assessment

✓ Positive Maintenance

✓ Capital Equipment Replacement

✓ Cost/effective estimation

Course Outline

Duration:

Three Days

Location:

TBD

Date:

TBD

ASSET MANAGEMENT, DEPENDABILITY, PROFITABILITY, AND SAFETY

✓ Asset management concepts

✓ Roles and responsibilities in achieving profitability

✓ Striving for continuous improvement

✓ How maintenance and condition monitoring fit into this picture

RELIABILITY & EQUIPMENT FAILURE CONCEPTS & CAUSES

✓ When/why equipment deterioration occurs

✓ Common poor maintenance practices, their impact & failure patterns

✓ The basics of reducing deterioration

✓ The real cost of poor maintenance

FROM DATA TO BUSINESS CASE

✓ Turning data into information

✓ Using information to achieve wisdom

✓ Using wisdom to influence management and to achieve outcomes

OVERVIEW OF CONDITION MONITORING TECHNIQUES

✓ Vibration

- Vibration theory and its impact on equipment

- Displacement, velocity, and acceleration calculations

- Vibration spectra and what they mean to maintenance

Course Outline

Duration:

Three Days

Location:

TBD

Date:

TBD

✓ Thermography

- Thermal radiation theory (emissivity & black bodies)

- Critical camera adjustments

- Diagnosis using thermal images

✓ Ultrasonics

- What is Ultrasonics?

- Why is it important in equipment monitoring?

✓ Use to detect leaks, faulty steam traps, bearing & electrical problems and to monitor

re-greasing

ROOT CAUSE ANALYSIS

✓ How to identify failed equipment?

✓ Standard root cause approaches

✓ Setting & controlling Scope?

✓ Who should be involved?

✓ Human factors

✓ Reporting outcomes

MAINTENANCE EXCELLENCE

✓ Applying Asset Management best practice

✓ Organizational manners

✓ Organizational demands for adoption of condition based maintenance

✓ Review of a broad range of condition monitoring applications

✓ The management and coordination needed for a sufficient condition monitoring

program

Course Outline

Duration:

Three Days

Location:

TBD

Date:

TBD

MAINTENANCE AND AVAILABILITY

Coming up with a replacement strategyhow warranty costs make a lot of business cost

sense?criticality & risk ranking

✓ Identifying potential scenarios

✓ Assessing the likelihood & consequences of scenarios

✓ Using current risk and post action risk estimates to get agreement in task priorities

FMECA – RCM – MAINTENANCE STRATEGY REVIEW

✓ When is “operate-to-failure” best?

✓ Overview of Failure Modes Effects Analysis

✓ Reliability Centered Maintenance and a simpler strategy review approach

✓ Selection of CM test interval over a component’s life

KEY PERFORMANCE INDICATORS (KPIS)

✓ Leading and Lagging KPI’s

✓ Hierarchal KPIs

✓ Dashboard KPI sheets

HUMAN FACTORS & ORGANIZATIONAL ISSUES

✓ What drives human/management error?

✓ How do we eliminate or reduce them or their impact?

Course Outline

Duration:

Three Days

Location:

TBD

Date:

TBD

LIFE CYCLE COSTING & RELIABILITY MODELING

✓ Life Cycle Cost and Reliability Modeling

✓ Main concepts and tools

✓ Applications of these concepts and tools

IMPLEMENTATION OF IMPROVEMENTS

✓ What to avoid when considering cutting maintenance resources?

✓ How to accomplish continual improvement?

✓ How to engage personnel in real cost effective activities?

T H A N K Y O U

For any clarification or information. Please do not hesitate to contact us

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Phone: + 971 2 449 6000 / +971 50 412 3294 Email: info@boostuae.com

Course Name APPLIED RELIABILITY ENGINEERING