Applications Presentation
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Transcript of Applications Presentation
![Page 1: Applications Presentation](https://reader033.fdocuments.us/reader033/viewer/2022042819/55ce4eaabb61eb65528b46ce/html5/thumbnails/1.jpg)
C L I C K T O E D I T M A S T E R S U B T I T L E S T Y L E
Click to edit Master title style
Advanced Manufacturing Process
For High Tensile Strength Foil
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The Innovation Rapid Hot Forming of High Strength Foil
Platform technology for forming high strength carbon steel up to titanium
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Hot Forming and Profiling
• Proprietary process and equipment fully tested for SS304
• High heat and pressure
• Fast, fully automated profiling
• Lab scale and full scale devices successfully tested
The Innovation Rapid Hot Forming of High Strength Foil
High Speed Laser Welding
• Proprietary welding regime
• High speed 600w scanning fiber laser
• Speeds in excess of 0.5 m/s
• Thickness 0.3mm down to 0.02mm
• No heat distortion or other adverse effect
• Post-profiling weld strength 94-98% surrounding metal
Low cost process for rapid
forming of superior materials
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Application Corrugated Plate Heat Exchangers
Other Design Options
• Cool multiple fluids in a single core
• Unique shapes
Advantages
• Up to 50% increase in heat rejection
• 40-60% reduction in mass
• 20-40% reduction in volume
• Reduced pump and fan power
• New optimization schemes
• Reduced maintenance cost
Antifreeze Duct Window
Oil Duct Window
Corrugated Surface
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Fabrication
• Est. 30% piece reduction across BIW
• Complex shapes
• Reduce design-fabricate time and cost
• Reduce joining operations
• Form inner and outer pieces in one operation
• Reduce part handling and damage
• Reduce component production time
Weight Reduction
• Est. 20% weight reduction across BIW
• Thinner, lighter material
• Replace thick mild steel
Structural Strength
• Corrugation for strength
• Integrated sound dampening
• Weight reduction
• Lower cost
Application Auto Body Components
Corrugated boxboard patented in 1871
Impact: reduced container weight & cost
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Application Battery and Fuel Cell Components
Li-Ion Battery Thermal Fins
• Replace aluminum with stainless steel
• More design options
• High heat tolerance
• High durability
• Low material cost
• Low fabrication cost
Fuel Cell Interconnects
• Replace thick, stamped material
• Rapid manufacture
• Stainless steel, nickel, hastelloy, etc.
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Commercial Potential
• Auto Body Components
• Battery and Fuel Cell Components
• Corrugated Plate Heat Exchangers
• General
• Up to 50% more cooling
• 40-60% less mass
• 20-40% less volume
• 33-67% less cost
• Reduced energy consumption
• Reduced maintenance cost
• Automotive
• Engine bay re-design
• Improved vehicle aerodynamics
• Reduced fuel consumption
• AC & Refrigeration
• New refrigerants
• Power Generation
• Reduced cost & scale of ACC’s
• Improved recuperation & cogeneration
• Increased options for plant location
Impact Automotive Applications
New Technology Adoption
• Tube & fin technology 100 yrs old
• Materials: copper (1900), aluminum (1970)
Thermo-Pur process makes use of
stainless steel economically feasible.
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Contact us:
864.908.3636
www.thermo-purtechnologies.com
5 Research Drive, Greenville, SC 29607