Application Case N°05I CIBER – Brazil

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NA-05I-CIBER-0715-E Application Case N°05I CIBER – Brazil Hopper weighing and Continuous dosing in asphalt plant Ciber Equipamentos Rodoviários (Brazil) is specialized in developing and manufacturing equipment for building, maintaining, and repairing roads. Customer need For the range of CIBER mobile asphalt plants, the customer needs a high speed and accurate weighing system for continuous weight totalizing during asphalt delivery. SCAIME solution SCAIME provides a solution with Schneider Electric. In this solution, a M340 PLC takes care of general system controlling while eNod3-T takes care of digital filtering and high speed measurements. SCAIME products: Automation products: Single point load cell AH 200kg Weighing controller eNod3-T on CANOpen PLC Schneider Electric M340 HMI Magelis Drive ATV312 Customer benefits With powerful digital filtering, eNod3-T provides high speed dynamic weighing capabilities. Communication is made fast and easy by the use of CANopen network. Weighing roll equipped with AH 200kg load cell

Transcript of Application Case N°05I CIBER – Brazil

Page 1: Application Case N°05I CIBER – Brazil

NA-05I-CIBER-0715-E

Application Case N°05I

CIBER – Brazil Hopper weighing and Continuous dosing in asphalt plant

Ciber Equipamentos Rodoviários (Brazil) is specialized in developing and manufacturing equipment for building, maintaining, and

repairing roads.

Customer need For the range of CIBER mobile asphalt plants, the customer needs a high speed and accurate

weighing system for continuous weight totalizing during asphalt delivery.

SCAIME solution SCAIME provides a solution with Schneider Electric. In this solution, a M340 PLC takes care of general system controlling while

eNod3-T takes care of digital filtering and high speed measurements.

SCAIME products: Automation products:

• Single point load cell AH 200kg

• Weighing controller eNod3-T on CANOpen

• PLC Schneider Electric M340

• HMI Magelis

• Drive ATV312

Customer benefits

• With powerful digital filtering, eNod3-T provides high speed dynamic weighing capabilities.

• Communication is made fast and easy by the use of CANopen network.

► Weighing roll equipped with AH 200kg load cell

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NA-07P-Advantys-0615-E

Application Case N°07P

Advantys-STB eNod4-T integration on Schneider Electric Advantys-STB system

Advanty-STB remote I/Os

Flexible enough to provide the best suitability for almost any

application, this open solution is, at the same time, an

input/output platform, an integration system platform, a cabling

solution and a power management system that is very modular.

• Modular and evolutionary design: up to 32 modules

distributed over 15 meters.

• Intelligent system: hot swapping of I/O modules,

automatic or software configuration, remote or local

real-time access.

• Simplified setting-up: separate supply for sensors and

actuators and integrated protection,

• Removable memory card for quick and easy duplication.

eNod4-T integration on Advantys-STB eNod4-T can be integrated to Advantys-STB by using CANopen® extension:

► Fieldbus communication specifications

• CAN2.0A communication port with selectable baud rate and optional termination resistor

• Network address coded on 2 rotary switches.

• CAN baud rates coded with 3 DIP switches : baud rate on advantys-STB is 500 kbits/s

► eNod4-T default mapping

• TPDO’s allow the network master to monitor the measurement evolution and to get logical inputs/outputs status.

• eNod4-T can be configured through the following RPDO’s commands: tare, zero, cancel tare, calibration.

• On Advantys-STB, eNod4-T optimization mapping is available via ‘Dynamic mapping’

• All the data that can be transmitted through PDO’s might also be accessed using SDO’s.

• These settings are accessible through SDO’s. As being defined by default, setting them systematically is not requested to

use eNod4-T on a CANopen® network. On Advantys-STB, these parameters are accessible via RTP (run time parameters)

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NA-15I-SYNGENTA-E-0715.docx

Application Case N°15I

SYNGENTA - France Tank level monitoring

This application was developed for the Aigues-Vives (France)

production unit of SYNGENTA. Aigues-Vives is the European

production site for Syngenta and processes 17000 tons of

liquid crop protection products each year.

Syngenta group turnover amounted to $ 14.7 billion. The

group employs around 28,000 people and operates in 90

countries.

Customer need For a new production line of herbicides, the customer needs

weighing systems for tank level monitoring.

SCAIME solution SCAIME provides a solution with Schneider Electric in the framework of a formal collaborative program. This partnership ensures a

perfect interconnectivity between Schneider Electric automation products and SCAIME weighing devices..

SCAIME products: Automation products:

• load cells F60X with mounting kits

• 19 weighing controllers eNod3-T on CANopen

• 1 PLC Schneider Electric M340

• 1 HMI Schneider Electric

In this solution, the M340 PLC takes care of general system controlling while weighing measurement tasks are subcontracted to

the eNod3-T controllers.

Customer benefits

• Optimized architecture for best performances: devices being dedicated to tasks for which it is perfectly fitted.

• Easy and secured connectivity thanks to CANopen network.

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NA-30P-INERIS-0616-E

Application case N°30P

INERIS – France Loss-in-mass measurement during combustion

The INERIS institute is a Frebch competence center for industrial safety and environmental protection. It has developed expertise in the areas of hazardous risks. INERIS conducts studies and research programmes aimed at preventing the risks of economic activities on health, safety of persons and environment.

Customer need As part of its research activities, INERIS needs to characterize the energy released by combustion of materials in different environments. These data are used for the fire safety of industrial infrastructure.

This characteristic is deduced from the loss in mass measurement of the material during its combustion.

Thus the INERIS was looking for a very accurate weighing system with a local display and Ethernet connectivity with the data acquisition unit.

SCAIME solution SCAIME, with its local partner CAP instrumentation proposed two measuring systems offering dual measurement range on the same weighing infrastructure.

SCAIME products:

1 weighing system with 4 CB50X 5t load cells connected to an eNod4-T weighing controller

1 weighing system with 4 CB50X 10t load cells connected to a second eNod4-T controller

1 touchscreen eNodTouch

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NA-30P-INERIS-0616-E

Description of the application:

To analyze the combustion of a material in a particular environment, INERIS built a room specially designed to simulate this environment. The material to be studied is placed on a weighing platform mounted within the room.

The weighing platform is equipped with 4 load cells CB50X 5t or 10t that can be swapped depending on the material mass to burn. This permutation allows achieving the client's accuracy target.

The sensors are connected to an eNod4-T controller with eNodtouch HMI for local control of the measurement.

Example of study: Characterization of energy released by the combustion of pallets. This study provides data to be used for the implementation of logistic centers (Eg. minimum distance from houses).

Customer benefits

The CB50X load cells associated with eNod4 controller offer high accuracy and high measurement speed. These parameters are essential for a proper characterization of the loss in mass.

The Modbus-TCP Ethernet connectivity enables fast and efficient interfacing with the customer data acquisition system.

Load cell CB50X 10t used for permutation

Load cell CB50X 5t installed under the platform

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NA-37I-BOSTIK-0717-E

Application case N°37I

BOSTIK – England Continuous mixing for glue production

With 45 production plants in the world, BOSTIK is one of the leaders in adhesives. Bostik Is a specialist in adhesives and mastics for industry, construction and consumer market (trademark Sader, Quelid…).

Customer need

For the modernization of a production unit in England, BOSTIK was looking for a continuous dosing solution allowing the precise mixing of two ingredients for the production of glue.

SCAIME Solution With its local partner Positive Weighing, SCAIME proposed a loss-in-weight feeding solution consisting of:

2 dosing tanks (1, 2) for ingredients to be mixed and equipped with eNod4-F for flow rate regulation.

3 tanks with mixers (3, 4, and 5) equipped with eNod4-T for level monitoring.

SCAIME products:

2 continuous dosing controllers eNod4-F with local HMI eNodTouch

3 weighing controllers eNod4-T with local HMI eNodTouch

The 2 eNod4-F manage the flow rate in Loss-in-weight by controlling the extraction speed of the ingredient tanks (1, 2). These tanks feed the 3 mixing and product storage vessels (3, 4 and 5) whose level monitoring is made by the eNod4-T.

Customer benefits

From a recipe managed by the M340, eNod4-F controllers support the entire continuous dosing cycle.

eNod4-F offers automatic adjustment of the integrated PID parameters.

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NA-43P-SASIL-0318-E

Application case N°43P

SASIL – Italy Silo level monitoring and powder mixing

SASIL SpA is a company of the MINERALI INDUSTRIALI GROUP. SASIL produces feldspathic and silica sands for glass, ceramic industry and sanitary ware.

SASIL runs a complete cycle of mining, processing and product packaging.

Customer need For this application, SASIL was looking for a solution for the products mixing of and continuous process feeding:

• Control and management of products to mix

• Mixing of 2 products with adjustable percentages

• Continuous feeding of the mixed product and calculation of the quantities produced

SCAIME Solution

• For the management of the products to be mixed, 2 eNod4-T weighing systems connected to the EtherNet/IP network.

• For the mixer, an eNod4-F Continuous Loss-in-weight system takes in charge the flow rate control and the continuous totalization of the mixed product.

SCAIME Product :

• 8 load cells R10X 1t and 8 mounting kits SILOSAFE EVO for the weighing of 2 storage silos.

• 4 load cells SK30X 1000kg and 4 mounting kits STABIFLEX for mixer weighing

• 2 weighing controllers eNod4-T for level monitoring of storage silos

• 1 weighing controller eNod4-F for continuous loss-in-weight dosing from the mixer.

Customer benefits

• Optimized architecture where the PLC takes in charge the system supervision while weighing operations are supported by eNod4 controllers

• eNod4-T dedicated to level monitoring and eNod4-F dedicated to continuous flow rate control and product totalization.