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Transcript of APPENDIX C1 - ODOUR CONTROL EQUIPMENT … Documents/Datasheets... · Web viewStainless steel no....
WIMES 8.05 Page 56
APPENDIX C1 - ODOUR CONTROL EQUIPMENT DATA SHEETS
PROJECT TITLE (P) DOCUMENT REFERENCE (P)PROJECT NUMBER (P) REVISION (P)PROJECT LOCATION (P) DATE (P)SUPPLIER (P/S) REFERENCE DRAWINGS
INCLUDED (Y/N) (P)
* - Indicates Purchaser’s default requirement
3.0 OPERATING ENVIRONMENT AND SITE DETAILS
1 Operating Environment (P)Location ()InlandCoastalInsideOutsideOther (specify)Hazardous Area Classification ()NoneZone 1Zone 2EMC Environment ()1st environment – C11st environment – C22nd environment – C3
2 Ambient Air Temp/RH (-10°C-40°C/<100%*) (P)
3 Special Environmental Hazards (P)
4 References For Further Information (P)
4.0 SOURCE(S), VOLUME AND PROPERTIES OF ODOROUS AIR
1 Source(s) and Volume of Odorous Air (P)Source(s) (P)
Volume (m3) (P)2 Design Number of Air
Changes per Hour Required/Provided (P/S)
2 Design Air Flow Rate Required /Provided (m3/hr) (P/S
3 Air Composition and Physical Properties (If Known) (P)Composition Mean Max
Odour conc. (ouE/m3)
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H2S conc. (ppm)NH3 conc. (ppm)
Details of Processes Causing Sudden Increases in Odorant Concentrations
Physical Properties Min Mean Max
Temperature (°C)Relative humidity (%)
3 Source of Air Composition Data () (P)Actual sampling/analysisTheoretical data
4 Further Information to Assist Supplier in Equipment Design (P)
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Process Unit Reference
Odour Conc.(ouE/m3)
H2S Conc.(ppm)
NH3 Conc.(ppm)
Temperature (C) RH (%) Further Details
Mean Max Mean Max Mean Max Mean Range Mean Range
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5.0 PERFORMANCE SPECIFICATION
5.1 General
1 Service Life (years) (P)
5.2 Odour Treatment Performance
1 Performance At Outlet Stack (P)Maximum Odour Concentration (ouE/m3)Maximum Concentrations of Specific OdorantsH2S (ppm)NH3 (ppm)Other (specify)
2 Performance At Nearest Receptor (P)Maximum Odour Concentration (ouE/m3)Maximum Concentrations of Specific OdorantsH2S (ppm)NH3 (ppm)Other (specify)
2 Dispersion Model Used (P/S)
5.3 Noise
1 Maximum Noise Levels (<80* dB(A) at 1 m) (P)
5.4 Life Cycle Costs
5.4.1 General
1 LCC Assessment Required (Y/N) (P)
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Specified Duty Point (For Use with Sections 5.4.2, 5.4.3 and 5.4.4, where LCC Model 06 is not used)
Design Air Flow Rate (m3/hr) (Clause 4.2)Mean Inlet Odour Load (Clause 4.3)Odour conc. (ouE/m3)H2S (ppm)NH3 (ppm)Other (specify)Required Process Performance (At Outlet Stack or Nearest Receptor, As Appropriate) (Clause 5.2.1)Maximum Odour Concentration (ouE/m3)Maximum Concentrations of Specific OdorantsH2S (ppm)NH3 (ppm)Other (specify)
5.4.2 Power Input
1 Equipment Power Input at Specified Duty Point (kW) (S)
5.4.3 Consumption of Chemicals and Potable Water (Required for Wet Scrubbers)
1 Consumption of Specific Chemicals /Potable Water at Specified Duty Point (S)Chemical (Specify) or Potable Water
Volume Used* (m3)
* - per year of continuous operation
5.4.4 Service Lives and Costs of Components and Treatment Media
1 Guaranteed (G) and Expected (E) Service Lives of Components at Specified Duty Point (x 103 hrs) (P/S)Component G EChemical dosing pumpsRe-circulating pumpsFansMedia support grillesPre-filtersNozzles (biofilters)
2 Costs of Components (£)/Time Required to Replace Components (hrs) (S)Component Cost TimeChemical dosing pumpsRe-circulating pumpsFansMedia support grillesPre-filtersNozzles (biofilters)Other (specify)
3 Guaranteed Service Lives of Treatment Media at Specified Duty Point (P/S)Media (specify) Life (Years)
4 Replacement (R)/Disposal (D) Costs of Media (£)/Time Required to Replace Media (hrs) (S)Media (specify ) Cost Time
5 Selective Adsorption Capacity (SAC) and Cost of Media (Dry Scrubbers)Odorant (Specify) SAC (kg/tonne)
Odorant (Specify) Cost (£/tonne)
6.0 DESIGN SPECIFICATION
6.1 General
6.1.1 General
1 Summary of Treatment Processes Required/Provided (P/S)
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6 Reference for Purchaser’s Particular Specification for Labelling (P)
6.1.2 Covers and Connections
1 Cover Material () (P)GRP*AluminiumClothOther (specify)
1 Covers to Comply with Appendix G (Y*/N) (P)
6.1.3 Ductwork (Incorporating Dampers)
6.1.3.1 Ductwork
4 Outdoor Ductwork Material (GRP/PVC-U*) (P)
10 Type of Drain Trap Reqd./Provided (P/S)
12 Ductwork Colour (P)
13 Ductwork Earthing Required (Y/N) (P)
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6.1.3.2 Control, Balancing and Isolating Dampers
3 Damper and Non-Return Flap Spindle and Blade Materials (P)Stainless steel no. 1.4401 (AISI 316)GRP reinforced UPVCOther (specify)
6.1.6 Monitoring Facilities and Equipment
3 Flow Monitoring Facilities Required (Y/N) (P)
3 Type and Location of Flow Monitoring Facilities (P)
6.1.7 Outlet Stack (Where Required/Provided)
2 Height (m) (P)3 Minimum Efflux Velocity
(m/s) (P/S)8 Reference for Purchaser’s Particular
Specification for Lightning Protection (P)
6.1.8 Fans
6.1.8.1 General
1 Assist/Standby Fan(s) Required (Y/N) (P)
7 Requirements for the Use of Variable Speed Drives (P)
6.1.8.2 Casing(s)
1 Material (S)
6.1.8.3 Impeller(s)
1 Material (S)
2 Method of Securing Impellers to Shafts () (S)KeyBoltConical taperOther (specify)
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6.1.8.4 Drive System
2 Drive Systems to be Oversized (Y/N) (P)
2 Degree of Oversizing Required (%) (P)
6.1.8.5 Acoustic Enclosure(s)
1 Acoustic Enclosures Provided (Y/N) (S)
3 Dimensions (L x W x H) (m) (S)
3 External Colour (P/S)4 Locking Arrangements (P/S)
6.1.9 Weights and Lifting Arrangements
1 Weights of Major Components (S)Component Weight (kg)
1 Heaviest maintenance lift (S)
1 Heaviest erection lift (S)
6.1.13 Maintainability
2 Maintenance Interval for Provision of Access Equipment (Months) (P)
2 Type of Access Equipment Required/Provided (S)
6.1.14 Guarding
5 Full Length Hinges Required (Y*/N) (P)
6.1.16 Lagging and Trace Heating (Where Required/Provided)
1 Frost Protection Afforded Down to: (-10°C*) (P)
3 Reference for Particular Specification (P)
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6.1.17 Local Control Panel (LCP) and Associated Electrical Installation (Where Required/Provided)
1 LCP Required/provided (Y/N) (P/S)
2 LCP and Electrical Installation Specification (WIMES 3.04*) (P)
3 Position of LCP (P/S)
6.1.18 O & M Manuals
1 Reference for Purchaser’s Particular Specification (P)
6.1.19 Training
1 Reference for Purchaser’s Particular Specification (P)
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6.2 Wet Scrubber Installations (Where Required/Provided)
1 Process Reference (See Section 6.1.1) (P/S)
6.2.1 General
2 Type of Wet Scrubber` Required/Provided () (P/S)Packed bed scrubberVenturi scrubberSpray towerOther (specify)
3 Type of Scrubbing Liquid (S)
3 Target Operating Parameters (S)
5 Ancillary Components Required/Provided () (P/S)
a Pre-filtersb Mist eliminator5 Types of Pre-Filters Required/Provided
() (P/S)Dust filtersGrease filtersOther (specify)
6 Redundancy Requirements (P)
7 Bypass Ductwork Required (Y/N) (P)
9 Number and Configuration of Wet Scrubbers and Ancillary Components/Systems Provided (S)
6.2.2 Wet Scrubber(s)
6.2.2.1 Housing(s)
1 Material (S)
1 Type of Construction (S)
6.2.2.2 Treatment Stage(s) (Packed Bed Scrubbers)
1 Number of Treatment Stages (S)
3 Configuration of Inert Media Bed(s) (S)
4 Type and Composition of Inert Media (S)
6.2.3 Scrubbing Liquid Dosing System
2 Scrubbing Liquid Dosing System to Comply with WIMES 8.02 (Y/N) (P)
6.2.5 Scrubbing Liquid Blowdown System (Where Provided)
2 Excess/Waste Scrubbing Liquid Characteristics (e.g. pH and Cl content, etc.) (S)
3 Excess/Waste Scrubbing Liquid to Discharge to: (P/S)
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6.3 Dry Media Installations (e.g. Dry Scrubbers and GAC Units) (Where Required/Provided)
1 Process Reference (See Section 6.1.1) (P/S)
6.3.1 General
2 Ancillary Components/ Systems Required/Provided () (P/S)
a Pre-filtersb ‘In situ’ media re-
generation system (GAC Units)
c Inlet heater2 Types of Pre-Filters Required/Provided
() (P/S)Dust FiltersGrease filtersDe-mistersOther (specify)
3 Redundancy Requirements (P)
4 Bypass Ductwork Required (Y/N) (P)
5 Number and Configuration of Treatment Units and Ancillary Components/Systems Provided (S)
6.3.2 Treatment Unit(s)
6.3.2.1 General
1 Condensate to Discharge to: (P/S)
6.3.2.2 Housing(s)
1 Material (S)
1 Type of Construction (S)
6.3.2.3 Treatment Stage(s)
1 Number of Treatment Stages (S)
3 Configuration of Media Bed(s) (S)
5 Type and Composition of Media (S)
7 Media Sampling Facility Required/Provided (Y/N) (P/S)
8 Media Analysis Service Required (Y/N) (P)
6.3.3 In Situ Media Re-Generation System (For GAC Units) (Where Required/Provided)
2 Details (S)Type of Re-generating Liquid
Cycle Frequency (hrs-1)Cycle Duration (hrs)Volume of Liquid Waste Produced During Each Cycle (l)
3 Method of Disposal and pH of Liquid Waste (S)
4 Excess/Waste Regenerating Liquid to Discharge to: (P/S)
6.3.5 Media Disposal
1 Method of Removal, Disposal and Waste Classification of Spent Media (S)
2 Time Required to Replace Spent Media (S)
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6.4 Catalytic Iron Filter (CIF) Installations (Where Required/Provided)
1 Process Reference (See Section 6.1.1) (P/S)
6.4.1 General
2 Ancillary Components/ Systems Required/Provided () (P/S)
a Pre-filtersb Inlet air humidifierc Media irrigation system2 Types of Pre-Filters Required/Provided
() (P/S)Dust FiltersDe-mistersOther (specify)
3 Redundancy Requirements (P)
4 Bypass Ductwork Required (Y/N) (P)
6 Number and Configuration of CIFs and Ancillary Components/Systems Provided (S)
6.4.2 CIF(s)
6.4.2.1 General
1 Excess Moisture to Discharge to: (P/S)
6.4.2.2 Housing(s)
1 Material (S)
1 Type of Construction (S)
6.4.2.3 Treatment Stage(s)
1 Number of Treatment Stages (S)
3 Configuration of Media Bed(s) (S)
4 Type and Composition of Media (S)
6.4.3 Media Disposal
1 Method of Removal, Disposal and Waste Classification of Spent Media (S)
2 Time Required to Replace Spent Media (S)
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6.5 Biological Treatment Processes (Where Required/Provided)
6.5.1 Bio-Filter Installations (Where Required/Provided)
1 Process Reference (See Section 6.1.1) (P/S)
6.5.1.1 General
2 Target Operating pH (S)3 Type of Media Irrigation System Provided
() (S)a Re-circulatingb Single pass4 Ancillary Components Required/Provided
() (P/S)a Pre-filtersb Covers (for open-
topped, up-flow bio-filters)
4 Types of Pre-Filters Required/Provided () (P/S)Dust FiltersDe-mistersOther (specify)
4 Redundancy Requirements (P)
6 Bypass Ductwork Required (Y/N) (P)
7 Number and Configuration of Bio-Filters and Ancillary Components/Systems Provided (S)
6.5.1.2 Bio-Filter(s)
Housing(s) and Base Slab(s)
1 Materials (S)
1 Types of Construction (S)
Treatment Stage(s)
1 Number of Treatment Stages Provided (S)
3 Configuration of Inert Media Bed(s) (S)
4 Inert Media Information/Characteristic (S)a Type and Composition
b Specific Surface Area (m2/kg)
c Pressure Drop Across Media (Pa/m)
6.5.1.3 Media Irrigation System
2a Strainer Mesh Size (mm) (S)
3 Irrigating Liquid Requirements (S)Type ()Final effluentPotable waterQuality
Pressure and Flow Rate
Cycle Frequency (hrs-1)Cycle Duration (hrs)
5 Excess/Waste Irrigating Liquid to Discharge to: (P/S)
6.5.1.4 Irrigating Liquid Blowdown System (Where Required For Re-circulating Media Irrigation Systems)
4 Excess/Waste Irrigating Liquid Characteristics (S)
5 Excess/Waste Irrigating Liquid to Discharge to: (P/S)
6.5.1.5 Media Disposal
1 Method of Removal, Disposal and Waste Classification of Spent Media (S)
2 Time Required to Replace Spent Media (S)
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6.5 Biological Treatment Processes (If Required/Provided) (Continued)
6.5.2 Bio-Scrubber Installations (Where Required/Provided)
1 Process Reference (See Section 6.1.1) (P/S)
6.5.2.1 General
2 Scrubbing Liquid Requirements (S)Type ()Final effluentPotable waterQuality
Pressure and Flow Rate
3 Target Operating pH (S)5 Ancillary Components/ Systems
Required/Provided () (P/S)a Mist eliminatorb Scrubbing liquid
conditioning system4 Redundancy Requirements (P)
7 Bypass Ductwork Required (Y/N) (P)
8 Minimum pH Value (S)9 Number and Configuration of Bio-
Scrubbers and Ancillary Components/Systems Provided (S)
6.5.2.2 Bio-Scrubber(s)
Housing(s)
1 Material (S)
1 Type of Construction (S)
Treatment Stage(s)
1 Number of Treatment Stages (S)
3 Configuration of Inert Media Bed(s) (S)
4 Inert Media Information/Characteristic (S)a Type and Composition
b Specific Surface Area (m2/kg)
c Pressure Drop Across Media (Pa/m)
6.5.2.5 Scrubbing Liquid Blowdown System
4 Excess/Waste Scrubbing Liquid to Discharge to: (P/S)
6.5.2.6 Media Disposal
1 Method of Removal, Disposal and Waste Classification of Spent Media (S)
2 Time Required to Replace Spent Media (S)
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7.0 TEST SPECFICATION
7.1 General
1b Witness FAT Required (Y/N)
7.4 Site Acceptance Testing (SAT)
7.4.4 Process Performance Testing
7.4.4.1 General
1 Types and Number of Tests Required () (Specify Number Required e.g. (4)) (P)Odour concentrationH2SNH3
3 Witness Testing Required (Y/N) (P)
4 Air Flow Rate for Testing (m3/hr) (P/S)
5 Testing to be Performed by: (P)
7.4.4.2 Odour Concentration (Where Required)
1 Sampling Details (P)Sampling durationSampling interval
2 Number of ‘Matched Pairs’ Required (P)For analysisAs back-ups
5 Maximum Allowable Mean Odour Conc. (P)
7.4.4.3 Hydrogen Sulphide Concentration (Where Required)
1 Measurement Details (P)Sampling/data logging durationNumber of samples/data logging sessions reqd.Interval between sampling/data logging sessions
4 Time interval (P)4 Maximum Allowable H2S
Content (P)
7.4.4.4 Further Tests (Where Required)
1 Reference for Purchaser’s Particular Specification (P)
7.4.4.5 Reporting of Results
1 Results to be Made Available Within (Days) (P)
7.4.5 Cover Leakage Testing (Where Required)
1 Cover Leakage Testing Required (Y/N) (P)
1 Reference for Purchaser’s Particular Specification (P)
7.4.6 Ductwork Leakage Testing (Where Required)
1 Ductwork Leakage Testing Required (Y/N) (P)
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APPENDIX C2 – DRIVE SYSTEM DATA SHEET
(TO BE COMPLETED FOR EACH DRIVE SYSTEM )
Drive No.:
1 Driven Equipment (P/S)
2 Type of Drive (Fixed or Variable) (P/S)
3 Method of Power Transmission from Drive to Driven Equipment () (S)Close coupledChainBeltOther (specify)
4 Method of Mechanical Overload Protection for Drive () (P/S)Current monitoringTorque limiting couplingOther (specify)
6 Gearbox Specification (S)Type and Number of Stages
ManufacturerService factorFinal drive ratio
Drive No.:
1 Driven Equipment (P/S)
2 Type of Drive (Fixed or Variable) (P/S)
3 Method of Power Transmission from Drive to Driven Equipment () (S)Close coupledChainBeltOther (specify)
4 Method of Mechanical Overload Protection for Drive () (P/S)Current monitoringTorque limiting couplingOther (specify)
6 Gearbox Specification (S)Type and Number of Stages
ManufacturerService factorFinal drive ratio
Drive No.:
1 Driven Equipment (P/S)
2 Type of Drive (Fixed or Variable) (P/S)
3 Method of Power Transmission from Drive to Driven Equipment () (S)Close coupledChainBeltOther (specify)
4 Method of Mechanical Overload Protection for Drive () (P/S)Current monitoringTorque limiting couplingOther (specify)
6 Gearbox Specification (S)Type and Number of Stages
ManufacturerService factorFinal drive ratio
Drive No.:
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2 Type of Drive (Fixed or Variable) (P/S)
3 Method of Power Transmission from Drive to Driven Equipment () (S)Close coupledChainBeltOther (specify)
4 Method of Mechanical Overload Protection for Drive () (P/S)Current monitoringTorque limiting couplingOther (specify)
6 Gearbox Specification (S)Type and Number of Stages
ManufacturerService factorFinal drive ratio
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APPENDIX D - SUPPLIER’S SUPPLEMENTARY DATA SHEET INFORMATION
Clause Supplementary Information
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APPENDIX G5 – GRP COVER DATA SHEETS
PROJECT TITLE (P) DOCUMENT REFERENCE (P)PROJECT NUMBER (P) REVISION (P)PROJECT LOCATION (P) DATE (P)GRP COVER MANUFACTUER (P/S)
REFERENCE DRAWINGS INCLUDED (Y/N) (P)
* - Indicates Purchaser’s default requirement
G5.0 PERFORMANCE SPECIFICATION
G5.1 General
1 Service Life (20 years*) (P)
G5.2 Leak Tightness
G5.2.2 Covers Over Tanks, Wet Wells, Chambers
1 % of Odorous Air Drawn Through Designated Air Intakes (60 %*) (P)
G5.2.3 Covers Over ‘Difficult to Seal’ Installations
1 % of Odorous Air Drawn Through Designated Air Intakes (P)
G6.0 DESIGN SPECIFICATION
G6.1 General
G6.1.1 Design Information to be Provided
1b(i)
Structural Calculations Required (Y/N) (P)
1b(ii)
Sample Laminate Test Report Required (Y/N) (P)
G6.1.2 Weights and Lifting Arrangements
1 Heaviest maintenance lift (S)
1 Heaviest erection lift (S)
G6.1.5 O & M Manuals
1 Reference for Purchaser’s Particular Specification (P)
G6.1.7 Miscellaneous
1 Cover Sections to be Uniquely Marked (Y/N) (P)
G6.2 Mechanical Properties
G6.2.1 Assessment of Loads
4 Design Loads (P)Process Pressure (Pa) (P)
Wind Loads (P)Site LocationHeight of covers above ground level (m)Access Loads (P)
Plant and Equipment Loads (P)
G6.2.4 Deformation
2 Minimum Fall for Free Drainage (1 in 50*) (P)
G6.4 Appearance
2 Cover Colour (P)
G6.6 Access Requirements
G6.6.1 General
1 Access Requirements (P)
2 Further Walkway Requirements (P)
3 Further Access Requirements (P)
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G6.6.2 Access Hatches and Hatch Covers
3 Hinge Type (P/S)
4 Requirements for Stays (P)
5 Hatch-Cover Locking Requirements (P)
G6.6.3 Safety Grids
2 Requirements for Safety Grids (P)
3 Safety Grids to Require Tool for Removal (Y*/N) (P)
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