APM-JouleBox -60 Product Data

5
© 2015 PHEA, Inc. All right reserved JouleBox® -65 V.1.1—11/03/15 Page 1 Model: JB JB JB-65 65 65 Global Headquarters: 7247 Hayvenhurst Ave., #A-6 Van Nuys, CA 91406 818-756-4700 60 kW of continuous zero emission electricity JouleBox ® Solar Hybrid Generator Solar system tailored to meet any minimum system size for local jurisdictional requirements Basic System Components Each JouleBox® system includes The JouleBox® Solar Hybrid Generator by ECO-GEN Energy uses patent pending technologies and proven components by using the power of the sun, and wind and the magnetic power of the earth to provide clean, emission free, electricity 24/7/365. Each generator provides 60kW (525,600 kWh/yr) of rated reliable electricity which can also be configured to create large scaled substations of distributed power. Standard Features Solar panels are included with the JouleBox® Hybrid Generation System to start the JouleBox® with a fully charged battery brick Each generator : ο Includes sound cancelling technology to provide +/- 45 dB of quiet running measured from 12 feet from the unit casing ο Components are NEMA 1 enclosures so each generator will need to be installed in a building to protect the unit from the harsh environments. Depending on location a climate controlled location may be required ο Is a self contained 60kW unit and can be combined with others to produce megawatts of distributed power either grid tied or in “island mode” to create micro grids ο Incorporates a lithium ion battery brick with proprietary serial and parallel wiring to constantly charge and discharge thus maintaining charge levels and extending battery life to an estimated 20.9 years (included in full 10 year warranty) ο Uses three highly efficient proprietary “pulsed magnetic 6/4 switched reluctance brushless DC motors” (Star Motors), manufactured by Baldor, that redirects the back Electro- Motive Force (EMF) using N50 neodymium permanent magnets and electromagnets which require <200 watts per horse power to operate ο “Star Motors” turn at 1800 RPM for 60Hz and by using the natural forces of the magnets and the redirected back EMF there is little friction and little heat generated, thus, saving motor life ο Includes one 60kW AC generator and one 30kW DC generator both made by Marathon Electric Generators ο Planned down time limited to an hour once a year for gear box oil change and annual maintenance. ο Includes a 10 year manufacturer’s warranty with an annual monitoring contract, which can be extended ο Individual components are UL listed with additional backing by national manufacturers. ο Includes interface with the power grid using a Beckwith Electric Company Intertie Protection M-3520 unit 1– 60 kW 60 Hz—Hybrid Electric Generator Manufacturer’s Warranty When you include an annual service and monitoring contract with your JouleBox®, ECO-GEN ENERGY warrants the JouleBox® will operate within stated parameters for a minimum period of Ten (10) years from the date of final commissioning.** The Solar panels are warranted directly by the panel manufacturer typically for 20 years, and the inverter(s) for the solar system also carry their own separate warranty (typically 10 years). ** see the full published Manufacturer’s Warranty and Guarantee for details Ratings Range: (per Marathon Generator specifications): 60 Hz Prime: kW 58-76 Standby: N/A kVA 73-95 For Prime power only MADE IN THE USA OF US AND IMPORTED PARTS

Transcript of APM-JouleBox -60 Product Data

Page 1: APM-JouleBox -60 Product Data

© 2015 PHEA, Inc. All right reserved

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V.1.1—11/03/15 Page 1

Model: JBJBJB---656565 Global Headquarters: 7247 Hayvenhurst Ave., #A-6 Van Nuys, CA 91406 818-756-4700 60 kW of continuous zero emission electricity

JouleBox® Solar Hybrid Generator

Solar system tailored to meet any minimum system size for local jurisdictional requirements

Basic System Components Each JouleBox® system includes

The JouleBox® Solar Hybrid Generator by ECO-GEN Energy uses patent pending technologies and proven components by using the power of the sun, and wind and the magnetic power of the earth to provide clean, emission free, electricity 24/7/365. Each generator provides 60kW (525,600 kWh/yr) of rated reliable electricity which can also be configured to create large scaled substations of distributed power.

Standard Features

• Solar panels are included with the JouleBox® Hybrid GenerationSystem to start the JouleBox® with a fully charged battery brick

• Each generator :

ο Includes sound cancelling technology to provide +/- 45 dB of

quiet running measured from 12 feet from the unit casing

ο Components are NEMA 1 enclosures so each generator willneed to be installed in a building to protect the unit from the harsh environments. Depending on location a climate

controlled location may be required

ο Is a self contained 60kW unit and can be combined with othersto produce megawatts of distributed power either grid tied or in

“island mode” to create micro grids

ο Incorporates a lithium ion battery brick with proprietary serialand parallel wiring to constantly charge and discharge thus maintaining charge levels and extending battery life to an

estimated 20.9 years (included in full 10 year warranty)

ο Uses three highly efficient proprietary “pulsed magnetic 6/4switched reluctance brushless DC motors” (Star Motors), manufactured by Baldor, that redirects the back Electro-Motive Force (EMF) using N50 neodymium permanent magnets and electromagnets which require <200 watts per

horse power to operate

ο “Star Motors” turn at 1800 RPM for 60Hz and by using thenatural forces of the magnets and the redirected back EMF there is little friction and little heat generated, thus, saving

motor life

ο Includes one 60kW AC generator and one 30kW DC

generator both made by Marathon Electric Generators

ο Planned down time limited to an hour once a year for gear box

oil change and annual maintenance.

ο Includes a 10 year manufacturer’s warranty with an annual

monitoring contract, which can be extended

ο Individual components are UL listed with additional backing by

national manufacturers.

ο Includes interface with the power grid using a Beckwith

Electric Company Intertie Protection M-3520 unit

1– 60 kW 60 Hz—Hybrid Electric Generator

Manufacturer’s Warranty When you include an annual service and monitoring contract with your JouleBox®, ECO-GEN ENERGY warrants the JouleBox® will operate within stated parameters for a minimum period of Ten (10) years from the date of final commissioning.**

The Solar panels are warranted directly by the panel manufacturer typically for 20 years, and the inverter(s) for the solar system also carry their own separate warranty (typically 10 years).

** see the full published Manufacturer’s Warranty and Guarantee for details

Ratings Range: (per Marathon Generator specifications):

60 Hz

Prime: kW 58-76 Standby: N/A kVA 73-95 For Prime power only

MADE IN THE USA OF US AND IMPORTED PARTS

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Global Distributor:

Generator Set Ratings (for more information see full data & spec sheets from Marathon Generators)

Specifications Generator

Manufacturer Marathon Type 4-pole, Rotating Field Model 361CSL1602 Voltage 240Y/480Y* Insulation Class H Hertz 60 Phase 3 RPM 1800 Regulator SE350E AVR (internal) Coil N/A PMG Option Yes # Leads 12 PF .08 Ambient Temp 40° C

* other voltage/Hz configurations are available

Additional Features of the JouleBox®-65

• Final power is further processed by the internal Power

Quality (PowerQ® ) Unit to regulate voltage frequency, phasesynchronization and harmonics, power factor, and KVARimprovements prior to local use or

grid feed

• PowerQ® unit is mounted inside of

the JouleBox® enclosure for easeof component integration and hasboth manual and automatic cut-off

switches for safety

• Filtered ventilation openings in the

exterior casing for protection fromdust and dirt environments for

longer component life

• Units are stackable

• 6 units fit in a standard sea container

• Each JouleBox® comes with GPS technology and web –

based monitoring to guarantee performance

• Includes access to a secure website to showcase

performance and environmental benefits

• Operates in a grid parallel configuration

• Capable of emergency stop based on input from the facility

• Remotely managed and monitored by ECO-GEN Energy

The PowerQ® - Power Factor Correction Unit

The JouleBox® components work together to turn a Marathon electric AC generator for final output current which is customized to your building needs.

The 60 kW of continuous power is regulated for current and voltage by the SE350E voltage regulator and then synced for entry to the grid by the internal Power Q® box.

JouleBox®

Dimensions

8’-0” (2438)

5’-3

” (1

600)

7’-0

” (2

134)

®

Marathon Generator output

JouleBox® Output AC Generator Specifications (see full Data & spec sheets from Marathon Generators)

David Moard, CEO(626) 705-8667

[email protected]

1545 S. El Molino Avenue Pasadena, CA 91106

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Technical Highlights

Inputs

Energy Source

Efficiencies

Fuels

Solar Panels, magnets and high pressure compressed wind

Proprietary ultra-efficient Switch Reluctance Motors provide continuous base load power

Zero carbon based fuels = Zero emissions

Outputs

Nameplate power output (net AC)

Base load output (net AC)

Electrical efficiency (LHV net AC)

Electrical connection

65 kW

60 kW

> 90%

240V/480V @ 60 Hz, 3 or 4-wire 3 phase (other voltages/Hz available)

Environment

Standard temperature range

Humidity

Seismic Vibration

Location

Noise @ rated power

-20° to +40° C (Optimal operating range 20°-30° C)*

0%-93% (non marine) *

IBC site class D

Indoor use only *

+/- 45dB @ 12’ from unit

Physical

Weight

Size

3 Tons

8’ long x 5’-3”wide x 7’high

Emissions

NOx; SOx; CO; VOCs

CO2 @ specified efficiency

0 (zero)

0 (zero)

Codes and Standards

Complies with Rule 21 interconnection standards

Exempt from CA Air District permitting; meets stringent CARB 2007 emissions standards

Product & individual components listed by Underwriters Laboratories Inc. (UL) (see below)

Component Specifications

Solar System

Solar Panels

Internal Components

Proprietary switch reluctance “Star” motor

30kW DC Electric Generator

60kW AC Electric Generator

Proprietary PowerQ® - Power Factor Correction Unit Lithium Ion Battery Brick

Noise cancellation device

External Component

Intertie Protection

Manufacturer

Can vary by installer—250W each (3-8 Panels typical to meet local minimum requirements) to be approved by ECO-GEN ENERGY

Baldor Motors, St. Louis, MO. An ABB Group Company Sealed bearings Marathon Generators 283CSL1507 NEMA H Sealed bearings Marathon Generators 361CSL1602 NEMA H Sealed bearings ECO-GEN Energy

BMZ-USA.

Silentium—ActiveSilencerTM

Beckwith Electric Co. Inc. M-3520

Component Certifications

Qualified, IEC 61215 Safety tested, IEC61730 UL 1703 ISO 9001,ISO 14001

Testing to be completed by: Baldor Global ISO 9001:2008 Similar to UL E46145, E54825

IEEE STD 115, Method 6.4.4, UL E2184222 **

IEEE STD 115, Method 6.4.4, UL E218422 **

UL E466505

UL 1642, UL 2054 (www.bmz-usa.com) **

www.silentium.com

UL508 -Industrial Control Equipment ** CSA—C22.2 No. 14-95– Industrial Control Equipment **

** From the individual manufacturer’s published information

* Hot/humid locations may require Climate control if above 40°C (104° F@93% RH, for 96 Hrs)

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What is the technology?

Once the internal battery brick is fully charged from the solar panels after arriving on site, the JouleBox® generates a minimum

of 60kW per hour, 24 hours per day, 365 days a year by turning a standard Marathon Electric 60kW AC generator and a 30 kW

DC generator with a new technology of proprietary DC motors, called “Star Motors”. This name is based on the configuration of

the frame to house the specially placed electromagnets. This non-fossil fueled invention is possible because of the completely

new switch reluctance electric motor design and new technology silicon switches which uses several techniques to increase

mechanical advantage without requiring more power to do so. The main energy force is these motors use a combination of

ultra strong permanent N50 neodymium magnets with integrated electromagnets to redirect the back Electro Motive Force

(EMF) so the motors generate more torque with 73% less watts per horsepower.

A 30kW Lithium Ion battery brick powers the three unique 40 HP DC motors within the Joulebox®. The battery brick is wired in

serial and parallel, so that it can continuously charge and discharge. This allows the battery to operate at 100% charge and not

use up the 15,000 charge/ discharge life cycle. Therefore, the useful life of the battery brick is over 20 years. The JouleBox® is

designed to be started with the battery brick charged to full capacity. The battery can be charged to full capacity using a typical

battery charging unit with electricity from the grid, or it can be fully charged in the field for a non-grid tied system using the solar

panels. The unit is shipped with the battery brick partially charged to full capacity at the factory, and then “topped off” during

installation using the solar panels. The solar panels are for internal battery maintenance and do not affect the final continuous

power output of the JouleBox®.

Due to the extremely high efficiency rating of the DC Star Motors, there is more than enough power to turn the three motors

with a 30kW battery brick because each of the motors uses only 200 watts per HP (i.e. 3 - 40 HP motors X 200 watts per HP =

24kW). Two Star Motors, each using 8kW, turn a single 60kW Electric AC generator. The third motor, also using 8kW, turns a

30kW DC generator which, along with the solar system, continuously recharges the 30 kW Lithium Ion battery brick.

Additionally, the single Star Motor that turns the 30kW DC generator also turns a blower fan manufacturing wind to assist the

other two Star Motors by turning a patent pending wind turbine which then turns the 60kW AC Generator for the output power

from the JouleBox®. All power is regulated and controlled by the proprietary PowerQ® control module to regulate voltage

frequency, phase synchronization and harmonics, power factor, and KVAR improvements prior to local use or grid feed. The

system stays in balance with 120 HP (3 40hp motors) of mechanical energy IN equaling the 90kW electric energy OUT

(1HP=.746kW).

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Typical Single Unit Facility Connection Diagram (configuration may vary by jurisdiction)

Top View

Side View End View

Basic System Components

A 40 HP DC Star Motor

B Gear box transfer case

C Wind Turbine

D Power Wind Blower

E 60kW Marathon AC Electric Generator

F 30kW Marathon DC Generator

G 30kW BMZ Lithium Ion Battery Brick

H PowerQ® Power Factor Correction Unit

I JouleBox® base steel platform

J Steel frame

K Leveling mounts

L Fork Lift sleeves

M Sound attenuation unit (@ intake & exhaust)

N Beckwith Intertie Protection Unit

A A

A

B

C

D

E F

G

H

I

J

K L K L

H H A

E F

D

C

J

J

G

N (external component)

M

M

M M