AOIL WEB VERSIONaoil.in/wp-content/uploads/2019/01/Voume-1_Issue_2.pdf · 2019. 1. 29. · 14. Dr....
Transcript of AOIL WEB VERSIONaoil.in/wp-content/uploads/2019/01/Voume-1_Issue_2.pdf · 2019. 1. 29. · 14. Dr....
Page
Message from Secretary General, QCI . . . . . . . . . . . . . . . . . 6
ISO Workshop details . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9
List of Governing Council . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Editor's Desk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Importance of Residue Study . . . . . . . . . . . . . . . . . . . . 12-14
Guidelines for Measurement of Mass in
Medical Calibration Laboratories . . . . . . . . . . . . . . . . . 15-17
ILAC Meeting, Frankfurt, Germany . . . . . . . . . . . . . . . . 18-19
Technical News . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20, 25-28
Quality Control systems in medical laboratories
Let us get a grip on them. . . . . . . . . . . . . . . . . . . . . . . . 29-30
Recent Trends in analysis of Vitamins . . . . . . . . . . . . . . 31-32
Trade News . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-35
Basics of Internal Audit . . . . . . . . . . . . . . . . . . . . . . . . . 36-37
Member's Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38-40
AOIL Subscription form. . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Anulab. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Belz Instruments Pvt. Ltd. . . . . . . . . . . . . . . . . 3
ELCA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
SCC IT Solutions . . . . . . . . . . . . . . . . . . . . . . . 21
SGM Lab Solutions Pvt. Ltd.. . . . . . . . . . . . 22-23
Calitech . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Perfect Researchers Pvt. Ltd. . . . . . . . . . . . . . 42
DVG Laboratories . . . . . . . . . . . . . . . . . . . . . . 43
Farelabs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
April - June 2016, (Volume-1, Issue-2)AOIL BULLETIN 6
Message from Secretary General, QCI
(Dr. R. P. Singh)
As we all are aware, the importance of the laboratory comes from the fact that testing and calibration are vital components of any effective quality system. Quality cannot be achieved without measurement and quantification which is provided through a laboratory.
The awareness about the importance of laboratories and production of accurate and reliable results have gained importance over the past few years especially in recent times in context of global trade and commerce. For an economy to surge forward, there is a need to establish world class laboratories which will cater to the sophisticated needs of measurement in key emerging sectors like aerospace, defence, pharmaceuticals, biotechnology etc.
More importantly, it is important that the human resource employed in such laboratory understand the international standards so that they internalize their functions fully aligned to the laid down requirements. It becomes a matter of pride and encouragement, when these professionals are given an opportunity to be part of the process of either the development or revision of a standard.
I congratulate Association of Indian Laboratories (AOIL) for providing such an opportunity by organizing a country wide consultation along with NABL for gathering inputs of the stakeholders as the revision of ISO/IEC 17025:2005 is on the anvil. Probably, this is for the first time that the key stakeholders i.e. the laboratories who have to implement the standard are coming together in a big way to participate in the revision of this standard.
This consultation is apt and timely as it will give an opportunity to submit the inputs of the Indian Stakeholders in strengthening the standard for making it more pertinent to the needs of the Indian industry and make it more focused to realize the quality objectives. It is also a matter of privilege that in this endeavor of putting forth the Indian perspective, no less than the Chair of ILAC Mr. Peter Unger and WG 44 member Mr. Jeff Gust have been roped for this pioneering effort. I welcome them and thank them for graciously accepting and supporting India to this noble cause.
I also take this opportunity to extend all support of the Quality Council of India to strengthen the quality ecosystem by professing the use of third party certification, testing and calibration in all facets of quality intervention.
We all understand that India is strongly surging ahead with a multitude of activities including the initiative of Make in India which emphasizes on ZERO DEFECT and ZERO EFFECT has given further impetus to strengthening and upgradation of laboratories across various sectors.With this, I once again thank AOIL for organizing this function and urge all the experts from various laboratories from all over the country and beyond to participate with full enthusiasm so that it becomes a SUCCESS.
April - June 2016, (Volume-1, Issue-2)AOIL BULLETIN 7
"WORKSHOP ON ISO/IEC 17025 REVISION"
Association of Indian laboratories (AOIL), in collaboration with National Accreditation Board for testing and calibration (NABL)is organising workhops to focus on changes proposed in the International Standard ISO/ IEC 17025and also to seek feedback from laboratories for its consideration by ILAC &CASCO working Group-44. In the process of the revision of the standard it is subjected to debate world over and these workshops are being organised to give exposure to the Indian Laboratories with the process of development of International Standards which is of prime concern of AOIL.
Eminent speakers have been invited to attend the workshop :-
Mr. Peter Unger Chairman ILACMr. Jeff Gust Member of CASCO WORKING group-44Mr. D. S. TEWARI Chairman – AOIl
Three workshops have been planned at New Delhi, Mumbai and Bangalore on 14th , 15th and 16th April 2016 respectively. Senior Technical and Quality Managers are invited from the Accredited laboratories for participation , so that a fruitful discussions can be held during the session. The activity would be the first of its kind where the experts from laboratories would be interacting with the International experts Mr. PETER UNGER and Mr. JEFF GUST.
Participation ,is of more significance , keeping in mind that all laboratories would have to undergo similar training to understand the changes in the standard. The participant will get the training from International Experts and receive a Certificate of participation after completing the workshop.
AOIL believe that this is a rare opportunity where laboratories give their inputs in the International Standards and put forward the difficulties being experienced in acquiring and maintaining the Accreditation.
WORKSHOP SCHEDULEDATE: 14th April 2016
VENUE: HOTEL HOLIDAY INN, AERO CITY , TERMINAL-3 DELHI AIRPORT, NEW DELHI
Time Activity Involving
0830 hrs. to 0930 hrs Registration ALL
0930 hrs. to 1030 hrs. Inaugural Session ALL
1030 hrs. to 11.00 hrs. TEA ALL
11.00 hrs. to 11.05 hrs. History of laboratory criteria Devi Saran Tewari
11.05 hrs. to 11.15 hrs. Introduction of CD-2 17025 Peter Unger
11.15 hrs. to 13.00 hrs. Presentation of CD 2 17025 JEFF GUST
1300 hrs. to 1400 hrs. LUNCH All are Invited
1400 hrs. to 1600 hrs. Open house Peter Unger, Jeff Gust
Anil Relia, D.S. Tewari
1600 hrs. to 1630 hrs. Tea ALL
1630 hrs. to 1730hrs. Concluding Session and vote of thanks. ALL
Note. : 1. Concluding session to focus on summarization of the views of the participants onISO/IEC 17025, CD-2, to communicate to ILAC and WG44, by AOIL and NABL.
2. Inaugural session details would be given on the day of workshop.
ASSOCIATION OF INDIAN LABORATORIES
LIST OF GOVERNING COUNCIL MEMBERS AND OFFICE BEARERSFOR THE PERIOD 2015-2017.
1. Sh. D. S. TEWARI CHAIRMAN 9968151381
2. Sh. A. K. NEHRA PRESIDENT 9810197068 [email protected]
3. Sh. RAJESH DESWAL SECY. GENERAL 9811787807 [email protected]
4. Sh. VIVEK BAGGA VICE PRESIDENT 9811672278 [email protected](CALIBRATION)
5. Dr. R. B. SINGH VICE PRESIDENT 09837052O93 [email protected](TESTING)
6. Dr. S.Y. PANDEY VICE PRESIDENT 09909900919 [email protected](GLP)
7. Dr. ALOK AHUJA VICE PRESIDENT 09837009700 [email protected](MEDICAL)
8. Sh. K. DHINGRA JT. SECRETARY 9873001515 [email protected]
9. Sh. KAPIL VASHIST TREASURER 9810088217 [email protected]
10 Sh. D. MATHUR CHAIRMAN( N.R ) 9312664533 [email protected]
11 Sh. N. KALYAN CHAIRMAN(W.R.) 09821056975 [email protected]
12. Sh. SHASHI KUMAR CHAIRMAN(S.R) 9972697755 [email protected]
13. Sh. C.S. JOSHI EDITOR 9313066685 [email protected]
14. Dr. NEERAJ JAIN MEMBER 9810492621 [email protected]
15. Sh. LALIT PANERI MEMBER 9829043949 [email protected]
16. Sh. GAURAV TEWARI MEMBER 9811893191 [email protected]
17. Sh. ARUN R. FREDICK MEMBER 9841085876 [email protected]
18. Sh. R.C. ARORA EXEC.SECRETARY 9599056365 [email protected]
April - June 2016, (Volume-1, Issue-2)AOIL BULLETIN 10
Compliance to the prescribed standards is a basic requirement of operators of
quality assurance and quality control business. Though many quality operators see
adherence to the rule book as a burden but observance and adherence to the quality
guidelines ensure smooth and profitable operations. In the process of attaining
various accreditations, testing organizations not only acquire cutting edge
competence and expertise but also develop pool of talented and competent manpower,
which help the organization in long run.
Organizations capability for adherence to the compliance, demonstrate its
control over unit operations, systems, processes, safety, quality and reliability of
results. It also spread message among clients, customers, regulators and stake holders
that the organization is honest, capable and responsible business entity.
The awareness about safety and standard in lab operation is increasing day
by day. The outcome is positive and India is witnessing more reliable and responsible
quality assurance and quality control environment. This will help us in our integration
with international counterparts and will open new horizon of business opportunities.
This will also help us in emerging as reliable international quality testing destination.
AOIL is eager to spread this message far and wide among all stake holders,
international quality and business entities. In this connection AOIL with NABL and
QCI has invited international experts Mr. Peter Unger, chair ILAC and Mr. Jeff Gust,
member WG 44. All the laboratories in India and in neighboring countries will have
good opportunity to participate and contribute their input in development of
international standard. This will help our laboratories to achieve and realize their full
potential and will help them to make their presence felt on international quality
platform.
Yours truly
C S Joshi
Editor
April - June 2016, (Volume-1, Issue-2)AOIL BULLETIN 11
d. Confirmation
RESIDUE TRIAL• Required as part of the authorization procedure for
plant protection products; this is normally achieved by undertaking supervised trials
• Field of use : Use of the plant protection products (for instance field use, protection crops etc.)
• Mode of application : On specified agricultural commodities, against identified harmful organisms, purpose of use, timing, rate and number of application
• Area of application : Agriculture, horiculture, viticulture, home garden, forestry and cultivation of hops
• Size of area will vary crop to crop, should be large enough to avoid contamination during sampling and harvesting
• Control plot should be sited immediate vicinity of the treated area, but avoiding spray drift/cross contamination
• Harvest level : Residue level at time of harvest
• Residue decline studies : Five sampling stages, two of which are frequently set to coincide with the time of application and the harvest respectively
• Pre-Harvest interval (PHI) must be declared
RESIDUE TRIAL – APPLICATION• Trial based on proposed/approved rate of
application
• Water volume may differ, should be recorded
• When preparing spray solution precise attention should be paid to the specified dose level – adventitious dipping at turning point, under dosing because of drifting, should be avoided
• Residue trial should reflect the proposed critical GAP (Good Agricultural practice) (Number of application, interval and timing of application
• Sowing time, may indicate whether a given variety may be harvested early or late.
• Differential growth rates involved may affect residue behaviour to a different extent
• For crops with extended harvest periods records on harvest should include beginning and end of harvest
• Information on weather immediately after application and on the day of application are most important, Special attention should be accorded to
IMPORTANCE OF RESIDUE STUDYS.T.Maheswari, Ph.D., MRQA, ICSQA
QA ManagerInternational Institute of Biotechnology and Toxicology (IIBAT)Padappai-601 301, Kancheepuram District, Tamil Nadu, India.
Evaluation of pesticide residues in environmental, agricultural and food commodities are the dosimeters of the likely exposure by the individual or the commodity. The JMPR ( Joint meeting on Pesticide Residues ) is a systematic evaluation process that involves world wide multisite screenings recommends the actual MRL values for different crops relevant to the pesticides. The presence and or absence of a pesticide residue attracts greater consumer interest.Consumer are aware of the consequence of the pesticides and their residues at trace levels. It is the responsibility of the residue chemist to establish the truth in the analysis.
The major problem associated with the pesticide residue analysis is the matrix interference.
The challenging task is answering the question : The absence of residues is due to non availability of residues or due to lack of sensitivity of the technique /method used.
The challenging task is the answering the question : The absence of residues is due to non availability of residues or due to lack of sensitivity of the technique/method used. Similarly the presence of residues: Is it due to actual presence of the chemical or due to relevant spike. That is the reason US EPA made the confirmation of residue analysis by GC-MS/LC-MS/MS a mandatory. In this process of evaluation Good Laboratory Practices (GLP) attained critical importance. The purpose of practicing GLP principles in a study is for getting the global acceptance of the data generated by an individual country/laboratory.
Unless otherwise specified by any individual countries these principles are intended for non clinical health and environmental studies.
Purpose of residue studies/Crop residue studies
It is a part of field study that involves more analytical. The main purpose of the residue study is : to fix MRL and ADI ( Global ) and to fix Waiting period and PHI (local). The guidelines to follow are SANCO, GAP and GLP.
Basic Parameter in Pesticide Residues Analysis
Pesticide Residues Analysisa. Sampling
b. Analytical tools
c. Quantification
April - June 2016, (Volume-1, Issue-2)AOIL BULLETIN 12
April - June 2016, (Volume-1, Issue-2)AOIL BULLETIN 13
• Range appropriate to the lowest and highest nominal concentration of the analyte + at least 20%
• Either duplicate of 3 or 4 concentrations or single determination of 5 or more concentrations
• Matrix matched standards where appropriate
• Statistical parameters – correlation coefficient
LIMIT OF DETECTION – LOD• The lowest concentration detectable by the
instrument with the S/N ratio 3:1 – means 3 times greater than noise level
• LOD has no fixed value
• Restricted to the response of the detection system and applicable to the complete analytical method
ACCURACY/RECOVERY• Determination of accuracy may be based on the
recovery of known amounts of analyte from a representative sample matrix
• Two concentrations (LOQ level & 10XLOQ level), 5 replications and 2 controls of each matrix
• Acceptable range of recovery % = 70-110, ideally 80-100%
PRECISION-REPEATABILITY (r)• The closeness of agreement between independent
test results obtained under prescribed condition
• Minimum 5 or 7 at each fortification level
• Statistical parameters – Relative standard deviation (RSDR) ; Acceptance based on Horwitz equation, depends on analyte concentration
• Horwitz equation RSD < 2(1-0.5 logC) x 0.67 (C-Concentration of analyte)
SUGGESTED MAXIMUM RSD AS A FUNCTION OF ANLAYTE CONCENTRATION
Analyte % Analyte Ratio - C Unit RSD%
100 1 100% 1.34
10 10-1 10% 1.89
1 10-2 1% 2.68
0.1 10-3 0.1% 3.79
0.01 10-4 100 ppm 5.36
0.001 10-5 10 ppm 7.58
0.0001 10-6 1 ppm 10.72
0.00001 10-7 100 ppb 15.16
0.000001 10-8 10 ppb 21.44
0.0000001 10-9 1 ppb 30.32
LIMIT OF DETERMINATION/LIMIT OF QUANTIFICATION – LOQ• Defined as the lowest concentration tested, at which
an acceptable mean recovery with an acceptable
the period intervening between application and harvest
Residue studies – Critical phases• Soil History
• Plot design
• Calibration of spray equipment
• Spray personnel calibration
• Wind influence
• Spray fluid stability
• Tank cleaning studies
PESTICIDE RESIDUES - REQUIREMENTS• METHOD VALIDATION
• RESIDUE TRIAL
• SAMPLING
• CONTAMINATION AND INTERFERENCE
References• SANCO/825/00 rev.6
• Directive 91/414/EEC
Development of Validated Analytical MethodValidation has been defined as the process of determining the suitability of methodology for providing useful analytical data.
Stage 1 Estimation of acceptable performance parameters within a laboratory
Stage 2 Demonstration of successful performance in limited interlaboratory studies.
Stage 3 Demonstration of successful performance in recognized collaborative study
Stages in method development
• ELEMENTS OF METHOD VALIDATION
• CALIBRATION
• LIMIT OF DETECTION – LOD
• ACCURACY/RECOVERY
• PRECISION/REPEATABILITY
• L IMIT OF DETERMINATION/L IMIT OF QUANTIFICATION – LOQ
• SPECIFICITY
• CONFIRMATION
CALIBRATION• The ability of detection system, within defined
range, to produce an acceptable linear correlation between the test results and the concentration of analyte in the sample
April - June 2016, (Volume-1, Issue-2)AOIL BULLETIN 14
RSD, is obtained
• LOQ = 3 x LOD
• S/N ratio : minimum 10:1 with acceptable precision and recovery of analyte
• LOQ < MRL, NOEL or LC50, NOEC or EC50
• LOQ in water - < 0.1 µg/L (EU DRINKING WATER SPECIFICATIONS)
• Surface water – not exceed a concentration which has an impact on non-target organisms
• LOQ for residue in air < C
• C= AOELinhalative * 0.1* 60/20 (mg/m3 air)
• Where, 0.1 - Safety factor
• 60 – body weight in Kg
• 20 – Air intake per day in m3
SPECIFICITY• The ability of a method to distinguish between the
analyte being measured and other substances, based upon sufficient characteristics of the analyte as to make the results completely specific to the analyte, irrespective of the characteristics of other materials
• CONFIRMATION OF RESIDUE(S)
• Required to demonstrate specificity,
• Not required where primary method is shown to be specific to the analyte of interest
• GC-MS/LC-MS : at least 3 fragment ions with an m/z ration of >100
• HPLC-DAD, if the UV spectrum is characteristics
• Alternative detection
• Derivatisation, if it was not first choice of the method
• Different stationary phase/mobile phase of different selectivity
SAMPLING• Systematic sampling methods – “X” and “S”
• pattern – starting from the edge of the plot
• A distinction is to be made between test
• and control samples
• Sampling – Control followed by test samples
• Contamination - hand, cloth, during transportation must be avoided
• Should be clearly labelled and packed – Storage at -18°C
• Stability of compound should be checked by spiking standard in control during storage at -18°C
• Sampling dates are dependent on previous knowledge of the stability of the residues
EXTRACTION & CONCENTRATION• Test portions should be disintegrated thoroughly
during extraction to maximise extraction efficiency (where ever applicable)
• When extracts are evaporated to dryness, use a small volume of high boiling point solvent as a “KEEPER” & Keep temperature as low
• A stream of nitrogen or vacuum centrifugal evaporation is generally preferable for small scale evaporation
• Calibrated vessels of not < 1ml should be used
• Analyte stability in extracts should be investigated during method validation
CONTAMINATION & INTERFERENCE• Store samples separately from other sources of
potential contamination
• All equipments must be cleaned scrupulously, especially for re-use
• Where an internal standard is used, unintended contamination of extracts or analyte solutions with the internal standard, or vice versa, must be avoided
• If the interference takes the form of a response overlapping that of the analyte, a different clean-up or determination system may be required
MAXIMUM RESIDUE LEVEL (MRL)• Maximum residue levels are set on the basis of
supervised trials in which GAP is observed and must not pose an unacceptable risk to human health
• Experience has shown that statistical methods have proved to be useful tools in the derivation of MRL but these should not replace scientific judgement bases on all available data
• Formula for calculating the proposed MRL
R(ber): 2*R(0.75) = 2*[(1-G)*R(J)+G*R(J+1)]
Where,
G - fraction of (n+1) *P
R(J) – Residue valued at point J
J – Whole integer proportion of (n+1)*P
ACCEPTABLE DAILY INTAKE (ADI)• ADI of chemical is the daily intake, which during an
entire lifetime, appears to have no appreciable risk to the health of the consumer on the basis of all the known facts at the time of the evaluation of the chemical
• ADI = NOAEL animal studies (mg/kg body weight/day)/100(safety factor)
NOAEL = No-observed adverse effect level
Measurements (DCM) used to determine the mass in medical/Pharmaceutical measurement laboratories, specified method for determination of the relative expanded uncertainty of the estimated mass of any product weighed, have been covered in this paper.
Weighing in Medical/Pharmaceutical Company
For a small Medical/Pharmaceutical company, the activities of all the three sectors i.e. the Research and Development Sector, Primary Operation Sector and Secondary Manufacturing Operations Sector, may be co-located. But for a larger company, the three operations may be performed on separate sites and for multinational companies may be spread over several countries. During all of these operations a large number of weighings are to be performed using standard weights of highest accuracy class and a wide range of balances and scales.
The Advisory Council for Metrology in Medicine the Physikalisch-Technische Bundesanstalt (PTB) published a “Guide for the determination of the mass within the scope of reference measurement procedures in medical reference measurement laboratories”[4]. This Guide establishes metrological requirements for the calibration of measuring devices used to determine the mass within the scope of calibration procedures in medical reference measurement laboratories. The requirements mentioned in following sections are based on this guide.
Required Standards Weights
The weights required for determination of mass in various operations in Medical /Pharmaceutical Laboratories
must be standard weights to ensure traceability to the national standard which realizes the unit of mass in compliance with the International System of Units (SI)[3]. These weights must be accompanied by a calibration certificate issued by an accredited calibration laboratory or a national metrology institute (e.g. NPLI), or by a verification certificate stating the conventional masses [7] and associated uncertainties of measurement (U). All certificates must be kept for the whole period of use (service life) of these weights.
Guidelines for Measurement of Mass inMedical Calibration Laboratories
Tripurari LalEx. Scientist G & Head, Mass Standards
National Physical Laboratory New Delhi (India)E-mail: [email protected]
Introduction
The International Bureau of Weights and Measures defines metrology as the science of measurement, embracing both experimental and theoretical determinations at any level of uncertainty in any field of science and technology [1]. Measurements of physiological, biochemical, physical, and other patient-related variables are not only ubiquitous in intensive care medicine and beyond, but the results from such measurements also provide essential information for critical decision-making in clinical practice, as well as for research and technology development. Erroneous measurements can jeopardize patient safety and can expose the most critically ill patients to severe hazards. If physiological variables cannot be measured properly, then therapy-targeting changes in those variables, also, cannot be adjusted properly.
Physiological variables are associated and measured in terms of physical measurable quantities. A quantity is a property of a phenomenon, body, or substance, to which is attributed a magnitude that can be expressed as a number and a reference [2]. A reference can be a measurement unit, a measurement procedure, a reference material, or a combination of such. There are seven base quantities on which international quantities are based. These seven base quantities are listed in Ref. [3] with five other derived quantities (Force, Pressure, Work or Energy, Power & Frequency) often used in medicine.
The Mass in Medical Measurement Laboratories
The quantity Mass is one of the most importance base quantities of the international system of measurements. The measurement of mass, either directly or indirectly has always been affecting every activities of our everyday life. In addition to the direct impact on trade and commerce, mass measurements impact the scientific community as well as a broad range of manufacturing industries, including chemical, bio-medical and pathological test and calibration Laboratories. In various operations in such industries and laboratories a large number of weighings are performed using standard weights of highest accuracy class [5] and a wide range of weighing balances & scales. Based on various national/international guides, the metrological requirements for various Devices for Calibration &
April - June 2016, (Volume-1, Issue-2)AOIL BULLETIN 15
The relative standard uncertainty urel, assigned to the conventional mass (m) of the standard weights should be equal to or smaller than one-sixth of the relative expanded uncertainty U/m, i.e. = 0.015 %. This requirement [8] is met for the accuracy classes of the weights [5] shown in Table 1.
The conventional mass stated in the certificate is usually taken into account. The relative standard uncertainty urel is calculated from the uncertainty of measurement US given in the calibration certificate of the standard weight, using given coverage factor k and the nominal value m0, as urel = Us/(k.mo)
The nominal value m0 may be used instead of the certified mass ms of the standard weight for the calculation of the uncertainty of measurement, as the difference between ms and m0 is negligible here. In some cases, if more than one weight is used as a standard, the uncertainties assigned to the conventional masses of the individual weights must be linearly added because correlations exist between them to calculate:
The standard weights should be re-calibrated within a period not exceeding two years.. The recalibration period may be extended to maximum up to four years if there is an agreement with its previous mass values. If the change in its mass values exceed the uncertainty of measurement Us, the period must, be reduced to one year or other standards of better stability should be used or the conditions of use must be improved.
Prior to each use, the weights must be checked for any visible defects and contaminations. They may be used only if no significant changes in their mass values are noticed. The weights must be handled carefully, using suitable tweezers with plastic surfaces. Before each use, dust possibly adhering to them should be removed with a soft brush.
Required weighing instrument
The relative standard uncertainty urel,w of the mass value indicated by the weighing instrument contributes the greatest uncertainty to the determination of the mass within the scope of reference measurement procedures in medical calibration laboratories. As per USP 41[8], it must be smaller than half the relative expanded uncertainty of 0.10 %.. The relative standard uncertainty urel,w is given by the formula,
Recommended electronic weighing instruments which usually meet the above requirements are given in the Table 2 below:Table 2
Determination of the Repeatability of the Weighing Instrument
The measure of the repeatability of the weighing instrument is the standard deviation sw of the repeated indications of its scale at the desired load. The method for the determination of this standard deviation is being described here. The measurement sequence followed, to determine the standard deviation sw, must be in accordance with the measurement sequence followed in practical application. At least ten repeated measurement are taken in the following steps:
• Place the container on the balance pan, tare the balance and read the balance indication I1.
• Place the container and standard weights of total mass equal to the mass of the quantity to be weighed and then read the balance indication I2.
Repeat above steps several times (normally ten times) to determine ten such differences di (i = 1 to n). Each time the tare container is placed on the weighing instrument, the instrument’s indication is set to zero.
The standard deviation sw is calculated using following formula:
The load is to be applied to the balance pan in the same way as in actual weighing. Special care is taken to minimize the deviation of the load from the center of the pan during loading to keep the uncertainty contribution due to eccentric loading negligibly small. The influence of the remaining positional error, which cannot be avoided, included in the standard deviation determined above.
Linearity of the weighing instrument’s indication
The sequence for the determination of the correctness (linearity) of the indications of the weighing instrument should also be in compliance with the weighings carried out to determine the mass of the weighed quantities. In the range of the maximum weighing difference (e.g. 250 mg), the deviation of the weighing instrument’s indication from the conventional mass of the weights should be
April - June 2016, (Volume-1, Issue-2)AOIL BULLETIN 16
smaller than the standard deviation sw. If this deviation is more than sw the linearity correction has to be applied in the observed mass or this deviation has to be taken into account by an additional uncertainty component, treating as rectangular distribution.
The weighing instrument must be calibrated and documented at least once in a year.
Environmental conditions
The environmental conditions during the measurement should meet requirements of the manufacturer of the weighing instrument or it should be maintained as given in the Table 3.
Determination of Mass
Before using the weighing instrument, adjust it in accordance with the instructions of the Manufacturer. Gross deviations due to eccentric loading must be avoided during weighing. The determination of mass of the object to be weighed is carried out in the following steps:
• One hour before the weighing process is started tare container and weights are placed on the pan of the weighing instrument to reach temperature stabilization.
• Set the zero of the weighing instrument by tarring with tare container
• Calibrate the weighing instrument in the measuring range used, with calibrated weights. The deviations of the masses of the standard weights from their respective nominal value should be smaller than the standard deviation sw of the weighing instrument.
• Again set the zero of the weighing instrument by tarring with tare container.
• Weigh the tare container with the substance to be weighed-in and determine the weighing result ( scale reading) mw .
Calculate the mass m.
The mass m is calculated according to equation (4) below, where mw is the indication of the weighing instrument for the weighed-in quantity. The conventional reference value of the air density is ?0 = 1,2 kg/m3 and the density of the standard weight used is ?s = 8000 kg/m3; the density ? of the product to be weighed must be known or assumed:
Calculation of the uncertainty
The relative expanded uncertainty U/m is determined from the relative standard uncertainties urel,w from the calibration of the weighing instrument used, the density of the product to be weighed and the coverage factor k = 2 according to the “Guide to the Expression of Uncertainty in Measurement” (JCGM 100:2008).
The relative standard uncertainty urel? of the density of the product to be weighed is calculated from the uncertainty u? of the density (?) of the product to be weighed. The uncertainty u? is calculated from the limiting values of the density, assuming rectangular distribution of density. If limiting value of the density of the product are ?max and ?min then the average value of the density of the product is given by ? = (?max+ ?min)/2 and the uncertainty, u? of this density is calculated as : u? = (?max - ?min)/ (2v3), assuming rectangular distribution.
The relative standard uncertainty of the density of the product to be weighed is urel? = u?/?. The relative standard uncertainty (urel) of the mass of the product weighed is given by:
The relative expanded uncertainty U/m of the mass of the object weighed is:
References
[1]. BIPM Website :http://www.bipm.org/en/worldwide-metrology/
[2]. JCGM 200:2012 International vocabulary of metrology (VIM) 3rd edition
[3]. The International System of Units Supplement 2014: Updates to the 8th edition (2006) of the SI Brochure.
[4]. PTB-Mitteilungen 109 (1999) No. 5, pp. 379-383.
[5]. OIML R 111: Weights of accuracy classes E1, E2, F1, F2, M1, M2, M3.
[6]. JCGM 100:2008, Guide to the Expression of Uncertainty in Measurement,
[7]. OIML D 28 : Conventional value of the result of weighing in air.
[8]. USP General Chapters <41< and <1251>: Feb. 2013.
April - June 2016, (Volume-1, Issue-2)AOIL BULLETIN 17
April - June 2016, (Volume-1, Issue-2)AOIL BULLETIN 18
The following GC members attended various committees & WG meetings:
1. Mr. D. S. Tewari, Chairman- ILAC-AIC 2. Mr. A. K. Nehra, President- ILAC-LC
3. Mr. R. B. Singh, VP-Testing- ILAC-LC 4. Mr. Lalit Paneri, GC Member-ILAC-ARC
The delegates attended meetings & actively participated in the delibrations, discussion & case studies in the committee
meetings. AOIL presentation in LC was appreciated by LC Chair & members from EUROLAB, A2LA, AOAC, ISTA,
NCLS, MLSCN, SLAB & IAS as effective- relevent to LC proceedings, and as an acknowledgement to AOIL & its team
on LC, Mr. A. K. Nehra & Mr. R. B.Singh both have been nominated to a joint task group- JTF with IAF on cooperation
between ABs by the LC Chair on 2nd Apr’16.
AOIL team has two lunch meetings, one with ILAC Chair Mr. Peter Aunger on 1st Apr’16 & other with Mr. Jeff Gust- LC
member & member WG44. Programme for the three IEC/ISO 17025 CD2 workshops proposed on 14, 15 & 16th Apr’16
at Delhi, Mumbai & Bangalore were discussed and finalised.
President AOIL invited LC members, for the forthcoming Delhi Annual Meetings of IAF-ILAC and offered the hosptatlity
of AOIL as associated host organisation. A dinner meeting was organised with three QCI delegates & officers present in
Frankfurt & QCI has extended active association to AOIL for the Delhi IAF-ILAC Conference in Oct’16 at Hotel Lalit,
New Delhi.
The following photographs are few selected glimpses of the AOIL participation In the IAF-ILAC Mid-Term Meetings-
Frankfurt, Germany.
AOIL delegation has participated inIAF-ILAC Mid-Term Meetings, which were
held in Hotel Le-Meredian, Frankfurt, Germanyfrom 30th Mar’16 to 2nd Apr’16,
as stakeholder ILAC member from India.
April - June 2016, (Volume-1, Issue-2)AOIL BULLETIN 19
FDA Offers Guidance for Blood
Establishments during Ebola Outbreaks
The US Food and Drug Administration (FDA) has
re leased new recommendat ions for b lood
establishments to implement additional screening
measures during Ebola virus outbreaks.
Background: Since the outbreak began in 2014, the
World Health Organization (WHO) estimates that there
have been more than 28,000 cases of Ebola, resulting in
11,314 deaths. The outbreak has proven particularly
difficult for health authorities to quell in Guinea, Sierra
Leone and Liberia. In November, WHO declared that
Ebola transmission had ended in Sierra Leone, and
Guinea discharged its last known Ebola patient, a baby
girl, from the hospital. However, in the same month three
new cases of Ebola were reported in Liberia, where
WHO has twice declared transmission had stopped, in
May and September 2015.
While WHO has spearheaded the international response
to the outbreak, several US agencies including FDA, the
National Institutes of Health (NIH) and Centers for
Disease Control and Prevention (CDC) have also played
a role in the response to the epidemic. For its part, FDA
has issued 10 emergency use authorizations (EUAs) for
products to treat or diagnose Ebola. The agency has also
granted orphan designation to many products in
development to treat Ebola, and says it has deployed "at
least 12 FDA employees … to West Africa as part of the
Public Health Service's team."
Guidance: FDA says its new draft guidance,
Recommendations for Assessment of Blood Donor
Suitability, Donor Deferral and Blood Product
Management in Response to Ebola Virus, is intended to
be used when there is an ongoing Ebola outbreak with
"widespread transmission in at least one country.
"While Ebola symptoms typically present within 21 days
of infection, recent analyses have demonstrated that
some patients may not become symptomatic till much
later. Additionally, scientists have discovered that
infectious Ebola virus and viral RNA can remain present
in certain parts of the body and bodily fluids for months
after symptoms have resolved. Other reports have
signaled the possibility of asymptomatic infection, which
could in theory lead to infection of others.
For these reasons, FDA is recommending blood
establishments implement additional screening
measures when the CDC declares there is widespread
Ebola transmission in one or more countries. Facilities
that collect blood or blood components are instructed to
ask potential donors about any history of Ebola infection,
travel or residence in any country effected by an
outbreak or contact with infected persons in the previous
eight weeks. FDA says that blood establishments should
indefinitely defer donors who have had Ebola virus. The
agency also recommends deferring donation by eight
weeks for any donors who traveled to or lived in an
effected country, or were in close contact with an infected
individual.
The guidance goes on to advise blood establishments on
what actions to take in case blood is collected from an at-
risk or infected donor, including instructions on sample
destruction and when to report a biological product
deviation (BPD) to FDA.
Convalescent Plasma: WHO has identif ied
convalescent plasma, or plasma gathered from
recovered Ebola patients, as a potential treatment for the
disease. While some uncontrolled studies have been
conducted to investigate the use of convalescent plasma
to treat Ebola, such uses are still considered
investigational by FDA and WHO. Thus, FDA says that
any establishments that intend to "collect or distribute
convalescent plasma intended for transfusion in the
United States must submit an investigational new drug
application." Similarly, device sponsors are expected to
follow investigational device regulations for any new
device to be used for such purposes.
Courtesy : Regulatory Affairs Professionals Society
(RAPS)
Molecule clears Alzheimer's plaques in
mice
A molecule can clear Alzheimer's plaques from the
brains of mice and improve learning and memory,
Korean scientists have found in early tests.
Exactly how it gets rid of the abnormal build-up is not
understood. The small Nature Communications study
hints at a way to tackle the disease even once its in full
swing, dementia experts say. But there is no proof the
same method would work in people - many more years of
animal trials are needed first.
Plaque-busting
Currently, there is no cure for Alzheimer's disease.
Treatments can lessen the symptoms, but scientists are
looking for ways to prevent, halt or reverse the disease.
As the dementia progresses, more plaques (clumps of
Technical News
April - June 2016, (Volume-1, Issue-2)AOIL BULLETIN 20
abnormal proteins and chemicals) form in the brain and
healthy brain cells die off. Scientist’s reason that
preventing or removing the plaques might help, and
many drug candidates are in development.
Some drugs still being tested appear to stop the plaques
from forming - but that is if it taken early enough, before
the disease has advanced. However, the South Korean
researchers believe they may have found a molecule,
called EPPS, that could work even if plaques have
already formed. They gave EPPS to mice (bred to have
the Alzheimer's plaques) by spiking their drinking water
for two weeks, and then monitored them over the next
three months to see what effect it might have.
Compared with a control group of mice who received
only normal water, the EPPS mice performed better on
memory and learning problems (running through a
maze). The EPPS mice also had far fewer plaques in
their brain at the end of the trial than they had had at the
beginning. The same could not be said for the control
group.
The Alzheimer's Society and Alzheimer's Research UK
said it was important to remain cautious - animal study
findings may never apply to humans.
Prof Tom Dening, an expert in dementia research at the
University of Nottingham, said: "From a clinician's point
of view, this research is of interest, but we still don't know
if removing amyloid plaques is useful in humans.
"It may well be that the appearance of plaques is too far
down the chain of molecular processes to be beneficial.
"We don't know if this animal work will lead to any useful
agent that can be used for clinical trials."
Courtesy: BBC News
Ready or Not, Aptamers Have Arrived
Aptamers (from the Latin aptus meaning “fit” and the
Greek meros meaning “part”) or “part that fits” are a
relatively new arrival on the food safety testing scene,
demonstrating immediate potential to significantly
change our capability in isolating and interrogating
bacteria and viruses.
Aptamers are amino acid molecules that are synthesized
in high volumes by polymerase chain reaction (PCR).
Functionally, aptamers that are formatted in assays
perform the familiar “lock & key” binding to either proteins
or chemical molecules, and the results of this binding
reaction then enables the detection of the material
(protein or chemical) of interest.
Aptamers may also be used to “capture” and concentrate
bacteria or virus within a sample. The implications of
using aptamers in sample concentration are increased
sensitivity and specificity of assays with lower detection
limits. Aptamers conjugated to magnetic beads may be
used to isolate bacteria or virus in samples.
The methods used to develop and manufacture
aptamers provide significant advantages in reagent
performance. Aptamers can be “fine tuned” by repetitive
rounds of increasingly specific physical structure
refinement of their amino acid sequence to meet
challenging applications. Because aptamers are
manufactured with precision by chemical reactions, their
use in assays eliminates the concern of lot-to-lot
variations in performance.
The Lost Decades of Aptamers
For almost two decades, the scientific exploration and
development of aptamers as important reagents has
been constrained by patent protections associated with
the science of their creation by an iterative process
known as “Selex.” Until recently, other than the work of
the Selex patent holder, development work with
aptamers has been mostly limited to producing reagents
and diagnostic assays for government, homeland
security, NASA and military use.
Beyond food safety testing, aptamers are now
demonstrating impressive capability in private sector
human heal th d iagnost ics and therapeut ic
applications.With the recent expiration of Selex patents,
aptamers are now being used to develop
commercial/industrial assays, human diagnostic tests
and human therapeutic drugs.
Advantages of Aptamers
Speed: Aptamer-based assays benefit from
sensitivity/specificity that is comparable to PCR
performance and significantly larger aliquot volume
analyzed. This combination of accuracy and sample size
offer the industry unbeatable speed to an accurate
result.
Green & Sustainable: Aptamers are molecules
manufactured from amino acids in a chemical reaction
without the use of any animals or biologics, eliminating
lot-to-lot variations.
Dynamic: Aptamers can be “fine tuned” in the
development process to “optimize” reactivity with the
target protein or chemical. This process of optimizing the
aptamer assures that, for example, a Listeria assay does
actually detect the entire Listeria genus. Another benefit
of fine tuning is the ability to distinguish viable from
nonviable (living vs. dead) virus.
April - June 2016, (Volume-1, Issue-2)AOIL BULLETIN 25
Flexible: Several formats for aptamer-based assays
have been developed to meet the needs of a diverse
testing community. In addition to familiar lateral flow
testing devices, 96-well plates and fluorescent digital
readers are available to meet the needs of the end-user.
Costs: Aptamers have a very low cost to manufacture
after the aptamer sequences are characterized and the
assays are formatted and validated. The cost advantage
of not using animals in the production of reagents is a
positive step in economics, and reagent purity and
sustainability.
Future Implications
In addition to enhanced capability in current testing for
pathogens, the implications of aptamer-based assays
include potentially significant enhancement in rapid,
digital quantitative analysis for indicator organisms that
include MPN for generic Escherichia coli and coliforms,
Staphylococcus and total aerobic bacteria counts.
Aptamer methods currently in development for
pathogens detection have demonstrated significant
performance benefits in speed to results. Aptamer
assays have the potential to shorten enrichment times by
up to 50% or more.
Courtesy : FSM E Digest
Good Laboratory Practice for the Quality
Assurance of the Measurement Process
Quality Assurance of the Measurement Process means
establishing, documenting, implementing, and
maintaining a quality system appropriate to the
laboratory’s scope of activities. Having such a system in
place will allow the laboratory to know, within the limits of
a measurement process, that a measurement is valid
with respect to its traceability, accuracy, and precision.
The validity of tests and calibrations should be monitored
with quality control procedures. Statistical techniques
are used to record and monitor charted measurement
results to permit the detection of trends. The metrologists
and laboratory management should plan and review the
results from quality assurance monitoring.
Other steps taken to ensure the quality of the
measurement process may include, but are not limited
to:
• the regular use of Standard Reference Materials
(SRMs) and /or internal quality control using secondary
reference materials;
• participation in interlaboratory comparisons (round
robins);
• test replications with same and/or different methods;
• recalibration of retained items;
• correlation of different characteristics of an item; and
• proper calibration intervals.
Each measurement parameter in the laboratory’s scope
of activities must be reviewed and analyzed to determine
the validity of the measurement process.
The standards and the measurement process for each
parameter must be in a state of statistical control.
Statistical control means that the variability of the
measurement process is known and stable; when a
process is in statistical control, we can assume that the
reported measurement uncertainties are valid. The
National Institute of Standards and Technology provides
technical guidance and support to laboratories to
develop suitable measurement control programs that
provide measurement assurance. The objective of these
programs is to evaluate the entire measurement process
including:
• procedures;
• standards;
• equipment;
• personnel; and
• environment.
While other quality assurance programs could meet
these objectives, the control programs developed for
measurement assurance greatly increase the
comprehensiveness of the program.
State weights and measures laboratories typically
provide measurement services in the disciplines of
mass, volume, and length. Some of the weights and
measures laboratories provide services in other
measurement areas. Approximately 89 % of their
workload is in mass standards calibration. Mass
calibration is the first discipline for which a measurement
assurance program was developed in the 1960’s and
was implemented in State laboratories in the 1980’s.
Nevertheless, all measurement disciplines must have a
measurement assurance system in place.
The most recent improvement in assuring the quality of
each measurement parameter in the State Laboratories
is the incorporation of a Process Measurement
Assurance Program (PMAP).
The PMAP system consists of duplicating the
measurement process by including a check/control
standard as surrogate for the test item. Measurements
made over an extended period of time, typically at least a
year, will show all the conditions that are likely to affect
April - June 2016, (Volume-1, Issue-2)AOIL BULLETIN 26
the measurement process and their combined effects.
Controlled duplication of the measurement process
provides for the realistic evaluation of the measurement
variability as one of the primary components in the
estimation of the measurement uncertainty.
Measurement results that are collected over several
years may be statistically evaluated with current results
being compared to results from previous years. Any
observed problems or changes in the measurement
results are investigated and if necessary, corrective
action can be taken. Ongoing monitoring establishes a
continuous, comprehensive, internal measurement
assurance program in the laboratory.
Data from internal measurement assurance programs
may be compared to the results of interlaboratory
comparisons (round robins) or proficiency tests in which
the laboratory participates.
The strength of the measurement assurance approach
lies in its applicability to a wide variety of measurements
with sufficient flexibility to permit each measurement
control program to be tailored to the particular needs of a
given measurement area. The sophistication of the
control program depends on the criticality of the
measurement.
Courtesy: www.nist.gov
Good Laboratory Practices and Safety
Assessments
Having confidence in scientific procedures and data is
the sine qua non for determining the safety of chemicals
and chemical products. For decisions of safety, there
must be rigorous and thorough application of
fundamental scientific practices, irrespective of the
p u r p o s e o f t h e s t u d y a n d w h e r e i t i s
conducted—academic, industry, or a contract laboratory.
Investigations must be designed and conducted by
experts; whenever possible, standardized and validated
test methods and test systems should be used, test
devices and instruments must be appropriately
calibrated and their accuracy assured, and, most
important, all of the data, including raw laboratory
records, should be available for independent review.
Good Laboratory Practice (GLP) requirements, based
on these fundamental scientific principles and practices,
are indispensable for providing scientific confidence in
studies conducted for chemical safety determinations.
These reasons explain why government agencies
worldwide require GLP compliance, and why it is entirely
appropriate for greater weight to be given to GLP studies
than non-GLP studies that are only available as articles
in scientific journals. In their commentary Myers et al.
(2009) argued that noncompliance with GLP should not
be used as the sole criterion for excluding studies from
consideration in regulatory decision-making. We agree
that GLP should not be the sole criterion, but we
s t r e n u o u s l y d i s a g r e e w i t h t h e a u t h o r s ’
mischaracterization of the purpose and function of GLP
and with their conclusion that GLP has no utility for
weighting the reliability of studies.
Evaluating the safety of any substance should include
review of all relevant studies utilizing a systematic
weight-of-evidence framework. Although not all studies
that are useful for hazard characterization and risk
assessment may be amenable to GLP (e.g.,
epidemiology and mechanistic studies, studies
conducted before the acceptance of current GLP), this
does not obviate their consideration. Each study, GLP
and non-GLP, should be evaluated and weighed in
accordance with fundamental scientific principles.
Factors to be evaluated include
a) verification of measurement methods and data;
b) control of experimental variables that could affect
measurements;
c) corroboration among studies;
d) power (both statistical and biological);
e) universality of the effects in validated test systems
using relevant animal strains and appropriate
routes of exposure;
f) biological plausibility of results; and
g) uniformity among substances with similar attributes
and effects.
Regulatory agencies [Food and Drug Administration
(FDA) and U. S. Environmental Protection Agency
(EPA)] and the National Toxicology Program (NTP)
require studies to be conducted in accordance with GLP
(FDA 2005; NTP 2006; U.S. EPA 2007a, 2007b), and the
Organisation for Economic Co-operation and
Development (OECD) GLP principles (OECD 1998)
apply to all OECD member countries.
Academic basic research is very different from
regulatory research and testing. Academic research
focuses on developing and evaluating new hypotheses,
on creating novel methods, and on discovering new
findings. Academic research is open to wide
interpretation and may require significant additional
studies to clarify and determine whether and how
broadly the results apply. Although novel techniques and
discoveries of academic investigations stimulate further
research, they must also stand up to the scientific
method: hypothesis formulation, hypothesis testing, and
April - June 2016, (Volume-1, Issue-2)AOIL BULLETIN 27
April - June 2016, (Volume-1, Issue-2)AOIL BULLETIN 28
validation by independent replication. Independent
replication provides critical information on the strength of
the hypothesis and reliability of test methods.
Inconsistent results can arise from use of novel
techniques, different test systems, uncertainty and
differences in test chemical composition and purity, and
a myriad of other factors. These facts, in conjunction with
the more limited availability of actual data in most journal
publications, means regulatory agencies can face
significant challenges in confirming the quality,
performance, or data integrity of results obtained solely
from information available from a typical article in peer-
reviewed journals. Whereas all study records and data
from GLP investigations are available to agencies,
rarely, if ever, are such details made available as part of
the peer-review process for publishing a manuscript in a
scientific journal. This can limit the ability of an agency to
independently evaluate conclusions or to conduct
alternative analyses of the data. The challenges faced by
the peer-review procedures of journals have been
recently highlighted (Nature 2006), and it has been
pointed out that “…scientists understand that peer
review per se provides only a minimal assurance of
quality, and that the public conception of peer review as a
stamp of authentication is far from the truth” (Jennings
2006). Journal peer review relies on summarization of
experimental procedures and results, and does not
include examination of laboratory study records or raw
data. The purpose for journal peer review is to judge
whether the study has been conducted and reported
according to internationally recognized, general
scientific standards and whether the study meets the
interest level for dissemination to scientific community. It
is not designed to provide assurance of accuracy or to
recalculate raw data, and it does not provide an
opportunity for independent audit of the study. Myers et
al. (2009) failed to clearly make these distinctions.
Relevant internationally agreed test methods are used
by industry to generate toxicity data for safety
determinations by regulatory agencies. Incorporation of
GLP in these laboratory tests assures that written
protocols and standard operating procedures for each
study component are developed and carefully and
completely followed. GLP also requires meticulous
adherence to dosing techniques; the use of adequate
group sizes to allow meaningful statistical analysis;
characterization (identity, purity, concentration) of test
and control substances, including dosing solutions;
detailed recording of study measurements and data; and
collection of all raw laboratory data in a manner that can
be retained and made available for regulatory agencies
to audit and reach independent conclusions. Quality
control procedures, quality assurance reviews, and
facility inspections are also used to monitor and enforce
GLP compliance. The relevance, reliability, sensitivity,
and specificity of most test methods required of industry
by regulatory agencies are well understood because
they have been subjected to extensive, round-robin
validation programs conducted in numerous laboratories
throughout the world. This high level of scientific rigor, in
conjunction with the detailed processes of GLP, provides
regulatory agencies increased confidence in both the
relevance and quality of GLP scientific studies for safety
decisions, and it is the reason it is wholly appropriate in
regulatory decision making for greater weight and
confidence to be afforded to studies conducted in
accordance with GLP.
Courtesy: Environ Health Perspectives
f. Enrolment in good EQAS / PT programs .
g. Regular review of internal QC and EQAS data.
I have tried to discuss each of these in some detail in the next few paragraphs.
a. Setting and understanding quality goals and types of errors
The QC team first needs to clearly understand the level of quality needed for a particular analyte and set quality goals and how much total error is allowable for an assay. It is only then can the QC protocol for an analyte be defined.The lab staff should have a good understanding of the QC system- something we find largely lacking most of the times. They should be able to judge different types of error, the causes of those errors and should be adept at troubleshooting. They must differentiate between random errors and systematic errors and understand common causes of both, such as specimen problems, electrical issues, mechanical issues with instruments as causes of random errors and reagent problems and calibration issues for systematic error.
A documented training program is the only way that this can be ensured. Staff must be encourage to handover details on on going QC issues to each other between shifts .
b. QC materials are of paramount importance:No amount of emphasis can be too much, when it comes to the use of good reliable QC materials by the lab and their correct handling. Freeze dried and liquid stabilised materials are the two basic kinds of QC materials that are available to laboratories. Storage and use according to the manufacturer’s instructions is crucial to QC performance and should be emphasised to staff. Some
Quality Control systems in medical laboratoriesLet us get a grip on them.
Dr Puneeta Bhatia, MD
The quality management system is undeniably the backbone of any medical diagnostic laboratory. It is comprised of many processes that work together in unison to provide reliable and accurate reports to patients. Amongst these, the quality control system (commonly referred to as QC) in any laboratory has an extremely vital role.
An effective QC system not only ensures that medically significant errors are picked up on time; it also looks into the fact that the lab does not have false rejections. False rejections imply unnecessary repeats which in turn lead to increased cost, waste of reagents, labour, wear and tear of instruments and delayed turnaround times.
There is a difference between establishing a proper QC system and simply doing a set of uncoordinated activities. Any good, robust QC system must be well understood by all laboratory staff, needs to be documented adequately, must be implemented correctly and last but not the least, and is subject to regular analysis, audit and review.
A study of results from a Q – probe survey of over 500 institutions in the USA was published in a paper titled “clinical laboratory quality control: a costly process out of control “(1). The study found that quality control processes were complex and highly variable among participant labs and often differed from established quality guidelines. It concluded that QC is a costly process and laboratory physicians , often do not follow established QC processes, partly because they are complex and often not well understood by the team .
The authors suggested that QC practices must be simplified in order to improve compliance.
A good Quality control system ought to have several features:a. An understanding of analytical error and the types of
errors that can occur in the testing system.
b. A good understanding of the kinds of errors seen in day to day QC practices .
c. The availability of good and reliable QC materials
d. QC rules that the lab will follow to accept / reject the analytical run
e. A process that is followed when the QC values are out of control
April - June 2016, (Volume-1, Issue-2)AOIL BULLETIN 29
Dr. Puneeta Bhatia is a medical laboratory professional with 15 years of experience. She has done her MD in Biochemistry and is a Lead and Technical Assessor for NABL. She also holds an executive management diploma from the IIM, Kolkata. She has worked with reputed organizations like Columbia Asia Hospitals, M.S Ramaiah Medical College and Quest Diagnostics. Her areas of interest include quality assurance in health care, inborn errors of metabolism and prenatal testing.
to typographical errors or due to interchange of QC levels) or else we may not get a correct idea of true variation in the assay.
f. External quality assurance / Proficiency testing programs:
External quality assurance is a vital aspect of the QC system of a laboratory. EQAS programs help to certify that the results produced by the lab are fit for clinical use and are consistent with results being reported by peer labs. The laboratory is able to gauge the accuracy of its results using EQAS.
ISO :17043 accreditation for PT providers has further ensured that the EQAS programs available are compliant with international standards that have been developed for this purpose.
The end of cycle report furnished by most EQAS programs provides tremendous insights and learning to the laboratory with details of each parameter- such as imprecision, relative rankings, bias from method mean, bias from peer group mean and trend analysis to name just a few .
g. Integrated assessment of IQC and EQAS dataIntegrating inputs from Internal QC data and External quality assurance reports is the key to a establishing a robust QC system. The quality analyst should be capable of integrating the two sets of information from IQC and EQAS and making changes to calibrations, correction factors after a holistic based upon both sets of data .
h. Use of patient data for QC :Another approach is to use patient data to keep a track on the analytical quality. An important advantage of this is that there is no matrix effect , unlike that with synthetic QC sera. Trends in patient values, bizzare results that are incompatible with life, patient sample duplicate runs, retained sample testing are all valuable inputs obtained from this practice.
A quality control system that rests on all the above pillars is quite likely to pick up most laboratory errors in the analytical phase and would decidedly go a long way in providing accurate and reliable results to our patients.
References: 1. T. Badrick, The Quality Control System, Clin
Biochem Rev Vol 29 Suppl (i) August 2008 , S 67- S 70 .
2. Burtis, Ashwood , Bruns , Tietz Textbook of Clinical
Chemistry & Molecular Diagnostics, 5 th edition .
analytes may be unstable upon thawing or upon reconstitution. These can be sources of major error if not tested within time limits defined by manufacturers. It should be ensured that the QC material covers the range of clinical interest of each analyte .
c. Using QC rules judiciously QC rules, better referred to as statistical process control ( SPC ) rules help us interpret the results of QC runs. There are various rules available but they all have their limitations .No rule will detect all the error that is present and sometimes the rules used will falsely suggest errors in the system. A common practice is to use a set of rules, commonly called multi- rules , applying them in sequence to increase the sensitivity of error detection at a particular false rejection level. The most commonly used set of multi rules are the Westgard multi rules. Plotting the QC data in the form of Levey Jennings charts, cusum charts, power function graphs and many more such tools is a good practice for any laboratory. These graphical tools tell us much more than the numbers. A good glance at the day’s charts is enough to tell an experienced eye that the systems are in control.
d. Corrective action for QC failures :It is critical for medical technologists to know what is to be done in the event of a QC failure or outlier. The commonest response is to repeat the QC run or recalibrate the assay, both of which are not the wisest of things to do without adequate introspection into the cause of QC failure. One approach would be for the laboratory to implement an SOP or an algorithm that needs to be followed by technologists in the event of QC failures.
Documentation of QC failures must be diligently done on a real time basis, corrective action taken and patient impact, if any, must be noted. This data should be reviewed regularly, for it has many a lesson to teach the discerning mind.
e. QC statistics for the laboratory:All QC systems that involve the use of synthetic QC sera require that the mean and SD be set for all analytes being run on that system . These statistics correctly reflect the repeatability and reproducibility of the assay from one run to another. This requires mean and SD to be determined over a reasonable number of analytical runs. This does add to cost undoubtedly, but then it helps to put in place a robust QC system which in turn leads to less repeats, better patient results and more customer satisfaction. Running different QC material over as many different runs as possible also helps to identify variation from one vial to another or changes due to thawing or due to reconstitution. Failed QC data ought to be included in the calculation of mean and SD (with the exception of bizarre values that may have occurred due
April - June 2016, (Volume-1, Issue-2)AOIL BULLETIN 30
Recent Trends in analysis of Vitamins
Dr BalasubramanianHead Techncial
Chennai Mettex Lab Pvt Ltd.
Vitamins are a class of organic compounds categorized
as essential nutrients. They are required by the body in
very small amounts. They fall in the category of
micronutrients. Vitamins are divided in to two groups: fat
soluble vitamins- A, D, E and K and water soluble
vitamins: vitamins of the B-group and vitamin C.
One of the major upcoming issues is increasingly tough
legislation being enacted or being discussed for
regulatory compliance in fortified food products. The
introduction of stricter regulatory compliance places
even more importance on the need for well-validated
internationally accepted analytical methods of high
precision.
Analytical methods in general must be reliable and
robust to be useful. The analyte must be stable during
the analytical process, both extraction and
chromatographic procedure must be reproducible, the
results should be accurate and the uncertainty should be
small. The detector should be selective for the analytes
of interest. The analyte of interest should be free from
matrix interferences and the method should be free from
matrix effects.
For Example, Vitamin B12 is fortified 10-20 µg/100g level
in nutritional food products. Microbiological method of
Vitamin B12 is replaced with immune affinity column
separation technique in nutritional food products. The
new method Developed by using Immuno affinity column
is extracted and quantified using AOAC 2011.08 method
is showing good recovery and precision at low levels
using HPLC.
The discussion of methods for individual vitamins will
emphasize the handling and preparation of samples for
analysis; these are crucial factors because of the liability
of some vitamins. Many vitamins are sensitive to light
and some can be oxidized very rapidly. Heating can
increase the rate of oxidation and may also lead to
isomerization to inactive forms; unnecessary heating
should therefore be avoided.
Bottlenecks in Vitamin analysis:
? Most of the vitamins are sensitive to light.
? Single vitamin is in different bound form (Thiamine is
April - June 2016, (Volume-1, Issue-2)AOIL BULLETIN 31
in two forms-thiamin hydrochloride & thiamin
mononitrate)
? Some of the vitamins required specif ic
derivatization.
? Heating should be at idle temperature.
? Some vitamins can be analyzed both in normal and
reverse phase form.
? Form of fortification plays a major role in choosing
method.
? Selection of method will vary based on the
commodity.
? Each Vitamins has to analyzed alone to get the
better results.
AOAC INTERNATIONAL has formed an AOAC
Stakeholder Panel on Infant Formula and Adult
Nutritionals (SPIFAN). Current funding for this effort is
made available through the Infant Nutrition Council of
America (INCA), formerly the International Formula
Council (IFC). This panel has been established to
develop standard method performance requirements
(SMPR) for priority nutrients in infant formula and adult
nutritionals. Since April 2010, 28 SMPRs were
completed and adopted as standards along with 43 First
Action Official MethodSM adopted. SPIFAN II was
signed in mid-June 2013, to continue the focus on
completing the nutrient panel through September 2016.
In August 2013, AOAC launched biotin, FOS/GOS,
vitamin K, and minerals. The next sets of nutrients to be
launched are amino acids, carotenoids, fluoride, and
chloride in March 2014. The final sets of nutrients to be
launched in September 2014 are vitamins B1, B2 , B3,
and B6. For each nutrient, a working group is formed for
the purpose of developing the standard method
performance requirements. An AOAC Expert Review
Panels will approve one method as First Action Official
MethodSM that will eventually undergo multi-laboratory
testing (MLT) in support of achieving Final Action Official
MethodSM status. SPIFAN is continuously seeking
qualified laboratories to participate in these MLT studies.
April - June 2016, (Volume-1, Issue-2)AOIL BULLETIN 32
Summary:
Food industry requires simple and more rapid QC
procedure for Vitamins (Fat & Water Soluble Vitamins).
Methods have to be developed based on the commodity
and very few methods can be used to extract the
vitamins entire commodity. Recently Immunoassay kits
for Vitamin A and D in milk and dairy products are
available. Initial trials show that these procedures
Notes: GC = gas chromatography; HPLC = high-performance liquid chromatography; UPLC: Ultra performance liquid Chromatography;
require some further optimization to render them
sufficiently robust for routine analysis.
In future commodity specific method is required to get
the better performance and valid analytical data and the
studies are going on in to develop robust method.
The above mentioned AOAC Methods will be published
in ISO very soon, and will be available as International
methods for the analytical communities across the world.
Is lab testing the 'Wild West' of medicine?
Descending in darkness, a FedEx Corp. cargo jet
touched down on a runway, at Rochester, at 5:44 a.m.,
filled with hundreds of identical, raspberry-colored
boxes.
A truck painted the same color soon sped the boxes, all
human blood and cell samples, to more than 40
laboratories at the nearby Mayo Clinic, based here. Most
every day, an onslaught of about 30,000 specimens
arrives for tests to answer what can be life-or-death
questions: Does the patient have cancer? Which drug
treatment has the best chance of success?
The predawn drill is part of the multibillion-dollar-a-year
business in “lab-developed tests.” An estimated 100,000
such tests have been developed by hospitals and lab
operators, which screen samples sent by doctors, other
hospitals and consumers. That differs from traditional lab
tests, where companies sell diagnostic machines and
test kits for use across the U.S.
The Food and Drug Administration sees lab-developed
tests as the Wild West of medicine, citing examples of
inaccurate tests it claims put patients at risk. The agency
is trying to toughen its supervision next year after largely
leaving the business alone for decades and focusing
most of its oversight on traditional testing methods.
Lab-developed test providers are fighting back. They say
their tests are accurate and even lifesaving. Industry
officials say heightened regulation could stifle
innovation.
Courtesy: Wall Street Journal
Projections of Global Food safety market:
The global food safety testing market is projected to
reach a value of USD 16.1 Billion by 2020, at a CAGR of
7.4% from 2015.
The global food safety testing market has been showing
dynamic growth with the increasing concerns for food
contamination and foodborne illnesses. The market has
been experiencing growth, driven by increasing
consumer awareness related to food safety issues. All
regions have experienced severe outbreaks of
foodborne illnesses and toxicity cases. Worldwide,
stringent food safety regulations have been
implemented to restrict the presence of pathogens or
chemical contaminants that are responsible for the
outbreak of foodborne illnesses. The market includes
food testing laboratories as well as technology providers.
These market players are experiencing increasing
demand for food safety testing due to the concern of
product recalls from food manufacturers and health
issues from consumers.
North America dominates the global food safety testing
market. The North American food safety testing market
has expanded due to the increase in the number of
foodborne disease outbreaks and food contamination.
Canadian regulations are the most stringent and strongly
support the food safety testing market. It has been
observed that this country has emphasized widely on the
inspection of imported food to judge the quality and
safety of the food.
The number of in-house testing laboratories in North
America has doubled, with the aim to protect the quality
of the product. Outsourcing food safety testing has
benefited food producers in cutting down costs, and has
encouraged the growth of this market. Recognized
testing laboratories have increased the reputation of a
company’s food quality.
In Europe, food safety policy has been emphasized by
the contributed efforts from Control Laboratories (CLs),
National Reference Laboratories (NRLs), and EU
Reference Laboratories (EURLs). These authorities
have a vital aim of protecting consumer health by
assuring the quality of the food supply chain. Food safety
policies integrated in Europe follow the strategy of "from
farm to fork."
The Asia-Pacific region is the fastest-growing for the
food safety testing market due to consumer awareness,
regulatory bodies, and manufacturers taking necessary
steps to avoid food product contaminations and product
recalls. The growth has been majorly driven by the
Chinese food safety testing market, as they have
increased emphasis on food security dwelling internal
and external to China.
The spread of food safety information has been
encouraged by the availability of new testing
technologies. Consumers and regulatory bodies are
scrutinizing food firms to provide more information about
pathogens in their products. This has assisted in setting
food safety regulations and developing specificity of
demand. The protection of domestic consumer health
and assurance of exported food safety and quality have
been approved by the National Food Control System.
Though food safety has shown alarming signs across the
world, some countries have been negligent on testing
food for contaminants. In this case, governments need to
take vital steps to set food safety testing mechanisms.
Trade News
April - June 2016, (Volume-1, Issue-2)AOIL BULLETIN 33
Nevertheless, this situation will be tackled by the ever-
growing efforts of regulations, companies, and partners
of food safety systems. The global food safety testing
market has been dominated by meat and poultry
products owing to the fact that maximum number of
illnesses are attributed to them. Rapid food safety testing
technology dominated the market in 2014.
The figure above depicts the global market size of food
safety testing market by region. The North American
market is estimated to hold a major share in 2015.
The global food safety testing market is projected to
reach a value of USD 16.1 Billion by 2020, at a CAGR of
7.4% from 2015.
Courtesy: Markets and Markets
Faster, Better, Cheaper… What’s Most
Important in a Pathogen Test?
For close to 20 years, Strategic Consulting (SCI) has
been following the industrial microbiology market, and
food safety testing applications in particular. As part of
the data gathering for our most recent report, Industrial
Microbiology Market Review, SCI interviewed 15 senior
managers at major food companies and food contract
labs (FCLs) to understand their priorities when choosing
a pathogen diagnostic method. The interviews were
roughly split between food companies and food contract
labs.
SCI identified 10 important attributes for evaluating a
diagnostic method or instrument, and asked the
interviewees to stack rank the top five items most
important to them.
The three top-ranked choices were the same at both
food companies and FCLs, with sensitivity/specificity the
most important attribute. Second in importance was the
ability of the method to be utilized in a broad range of
food matrices. Ranking third was the cost per test for
diagnostic reagents.
For food companies, time to results (TTR) was tied for
third in the stack ranking, followed by ease of use
(EOU)/automation in fifth place. Clearly, food companies
want quick results but only after they are assured that the
pathogen diagnostic they are using provides accurate
results and is able to work with a range of food types.
For food contract labs, the cost of the pathogen
diagnostic instrument ranks fourth, and TTR is tied with
the cost of labor per test for fifth. For FCLs, most of the
key attributes in method selection are based on
operational considerations, which makes perfect sense
given testing is their business.
Courtesy: FSM E Digest
Odisha seeks two food testing labs
The state government has sent a proposal to the Union
ministry of food processing industries (MoFPI) for
establishing two food testing laboratories in the state to
give a boost to the processed food sector.
The directorate of export promotion and marketing
April - June 2016, (Volume-1, Issue-2)AOIL BULLETIN 34
(DEPM), Odisha has prepared an initial project report,
containing scope of testing items and list of machines
needed for the two labs to be set up at Cuttack and
Berhampur. The new centres will be housed at the
testing facilities of DEPM at Cuttack and Berhampur. The
cost of the two labs is estimated at Rs 7.37 crore.
The testing to be done at the two centres are milk powder
and skimmed milk powder, Indian curry powder, wheat
atta, biscuits, carbonated drinks, honey and black
pepper among others.
DEPM has six testing labs located at Cuttack, Bolangir,
Balasore, Angul, Berhampur and Rourkela. However,
none of the testing centres have the facilities to test the
processed food items. Sources said, as many as 32 food
processing industries in the state have gone into
production in 2014-15 financed under the National
Mission on Food Processing.
"The proposed food testing labs at Cuttack and
Berhampur is pivotal as the state government has
already put in place an Odisha Food Processing Policy-
2013. The testing facilities will also encourage
April - June 2016, (Volume-1, Issue-2)AOIL BULLETIN 35
entrepreneurship in the food processing sector," said a
DEPM official. In addition, the processed food
manufacturers do not have to travel to other states for
getting their products tested, he added.
Officials said, the testing centres assume significance as
the state government is in the process of setting up of
more food parks in the state. Recently, the state
government has decided to set up 20 new agro/food
processing parks.
Odisha Industrial Infrastructure Development
Corporation (Idco) was asked to prepare techno-
feasibility report for 15 mega food parks. The Odisha
Small Industries Corporation (OSIC) will undertake the
task for five parks.
The MITS mega food park is in the process of
implementation in Rayagada district while the Huma
Mega Coastal Food Park in Ganjam district, which was to
be developed under the Mega Food Parks Scheme was
rejected by the Centre recently.
Courtesy: Business Standard
BASICS OF INTERNAL AUDITDevi Saran Tewari
Chairman - AOIL
The criteria for laboratory accreditation, ISO/IEC 17025
(2005), the International Standard for Testing and
Calibration Laboratories may undergo a change from
time to time but the concepts on its various clauses
including on internal audit would remain the same.
Audit would loss its meaning if it is without impartiality,
and to ensure impartiality, one has to abide by the conflict
of interest and to the principle of independence for
auditor and for all type of audits, be it external audit or the
internal audit.
The moment audit is taken as a tool to determine the
effectiveness of the implementation of the management
system by management itself, it becomes a means for
self-improvement for that establishment, and it is called
internal audit. Those managements who opt for it, find it
useful as this leads to detect the slips and also in
preventing the wrong from happening. This also
provides the chance to take corrective measures and to
control the damage.
The modern concept to include the conduct of internal
audit as a part of management system in all most all
standards makes it a mandatory requirement, is the
recognition of the role it plays to ensure the quality for the
desired objective. In the case of Test and Calibration
Laboratories it has been accomplished by including a
clause for Internal audit in ISO/IEC 17025, the
international standard.
ISO/IEC 17025: 2005, has been written in such a that for
several critical requirements it expanse how the
requirement should be achieved. If clause 4.14 requires
the conduct of internal audit then clause 4.1.5 f, gives the
directive on how to abide by it and ensure that its
management system is effectively followed and
implemented.
4.1.5 (f) says “ laboratory shall appoint a member of staff
as a quality manager ( however named) who,
irrespective of other duties and responsibilities , shall
have defined responsibilities and authority for ensuring
that the management system related to quality is
implemented and followed at all times; the quality
manager shall have direct access to the highest level of
management at which decision are made on laboratory
policy and resources.
Let us understand what it says;
April - June 2016, (Volume-1, Issue-2)AOIL BULLETIN 36
i. Appoint a member of staff as quality manager,
irrespective of other responsibilities….., It implies
that internal audit is an internal activity which has to
be completed labs staff.
ii. Define responsibilities and authority for ensuring
that management system related to quality is
implemented and followed at all times; Implies that
by Conducting internal audit, Quality manager
determines, if the management system is being
implemented, and when, Quality manager, verifies
for completion of corrective action for the NCs
found, it is to ensure that management system is
followed for all times.
iii. The directive that Quality manager shall have
access to highest of management is meant to
ensure the Independence to quality manager to
conduct his work.
iv. To retain impartiality in the conduct of internal audit,
one has to refrain from doing the audit of his own
work.
When clause 4.1.5 f directs that laboratory shall appoint
a member of staff as the quality manager, irrespective
other duties and responsibilities; it needs to respected by
all parties involved.
Respect means if a laboratory does internal audit using
it’s own person, it needs to be taken as the compliance to
clause to 4.1.5 f. On examination of the records of
internal audit, it would be clear if the impartiality was
maintained or not, and for it, one needs to check for
conflict of interest in the conduct of internal audit.
There are cases where laboratories are advised to get
the internal audit done by an out sider, this needs to be
stopped. The reason given for such action is that audit
conducted by internal staff is not independent which
contrary to clause 4.1.5 f.
There is need to develop clarity about the clause 4.1.5 f,
and if required seminars could be organised for healthy
debate.
However, accreditation bodies may define the policy for
one-man laboratory, to abide by impartiality.
Conduct of Internal Audit:
Internal Audit has to be an as impartial activity and
impartiality can be achieved when there is no conflict of
April - June 2016, (Volume-1, Issue-2)AOIL BULLETIN 37
interest. Conflict interest is evident when an auditor does
the audit of his own work. It is not difficult to achieve this
objective except for one-man managed laboratory.
Whether it is internal or external audit, in both the cases
the technique of audit remains the same.
The management of a laboratory is required to assign
the responsibility for conducting internal audit etc. to a
person (Quality manager) who is competent person and
from within the staff of laboratory. The competence of
Quality manager is to be determined based on his
qualification, familiarity with the laboratory working &
documentation, training on conduct of internal audit and
experience.
And to maintain impartiality auditor or the Quality
manager ought to know, to not to audit their own work. In
case of one-man laboratory, audit by the external auditor
is a must and needs to be included in the documentation
of its management system.
The Internal Auditor or the Quality manager has to have
the procedure for conduct of internal audit and he has to
have a plan to conduct the audit. The main components
of the plan are:
i. Schedule of audit.
ii. Checklist of system procedures, etc.
iii. Checklist of technical procedures
iv. Familiarity with other documents like log-sheets etc.
v. Checklist of laboratory personnel
vi. List of work records.
The audit plan has to cover the technique of audit:
i. Horizontal audit
ii. Vertical audit
In the first internal audit of a laboratory, is to be done
against ISO/IEC 17025, to determine if all
procedures/documentation are available. In case of non-
availability of a required procedure/document it needs to
be developed.
It has also to be acknowledged that when a procedure is
followed for a specified job, the work records get
generated. These records are linked to the procedure
followed. And audit is a process of verification of records
against the concerned procedure. Laboratory’s internal
audit is to cover it’s records of work done against the
concerned procedure, and to determine it was followed,
by the concerned person.
In horizontal audit the work records are examined
against the specified procedure of the laboratory, one by
one for each applicable requirement/clause of ISO/IEC
17025.
The formats used to record the audit findings, are meant
to establish that audit was done, against specified
procedure, date, item of audit, person whose work is
being audited etc. When audit against a specific
procedure has been completed then audit finding are to
be brought to the notice of the auditee for seeking
clarifications. In those cases, where auditee is not able to
clarify and agrees for non-compliance, auditor has
confirmed NC. The progress of audit is marked in check
list, one by one till all items for horizontal audit are
completed. Also the checklist of personnel would also be
ticked. When audit is in progress there is no need to
make auditee sit in front of auditor, as it is not required.
Auditor needs only records of the work done for a
specified period and the related procedure etc.
When an NC is noted, it requires seeking time schedule
for completion of corrective action, as auditor has to do
verification for completion corrective action and to
remove NC.
In vertical audit entire scope of the test or calibrations is
covered and one needs to find out the number of jobs test
or calibrations completed for the period to be covered in
the audit. Laboratory auditor has to apply his logic for
picking up the audit samples. The samples drawn for
audit have to be representatives, to justify the audit
which is based on random pick of the sample of audit.
Audit would proceed against each procedure, starting
from receipt of sample, storage condition, sample drawn
for testing, preparation of the sample for testing, actual
testing done, environmental conditions, equipment used
and the traceability, and persons responsible the work at
each stage, data transfer and calculation checking, test
report, authorised signatory etc.
Access to the records/data/ store/archive, for each step
of audit and to check against the procedures are main
component in the vertical audit. One should also
remember the situations where a single person is
responsible to perform the work against more than one
procedure, the audit for his work has to be done against
each procedure.
Verification of corrective actions, compilation and
making a summary for audit reporting, is the last activity
of audit. Before submitting the findings of internal audit to
the management these have to be shared with the
technical manager, with a copy of findings, and also to
abide by the principle of transparency.
Member's PAGEMember's PAGE
April - June 2016, (Volume-1, Issue-2)AOIL BULLETIN 38
comparison or proficiency testing schemes is an
effective way to find out whether the laboratory’s system
is in statistical control.
ILAC Guidelines
ISO/IEC 17011 states that “The accreditation body shall
ensure that its accredited laboratories participate in
PT….and that corrective actions are carried out when
necessary”. This has necessitated the policy framed by
the ILAC to be adopted for Accreditation Bodies/CABs
and the laboratories as well. The ILAC policy says –
“Accreditation Bodies seeking to sign or seeking to
maintain the status as signatory to the IlAC MRA need to
demonstrate the technical competence of their
accredited calibration and testing laboratories. One of
the elements by which accredited calibration and testing
laboratories demonstrate technical competence is by
satisfactory participation in PT activities where such
activities are available”. The ILAC policy also
recommends the minimum appropriate frequency for
participation in PT activities by laboratories – “minimum
on activity prior to gaining accreditation and one activity
relating to each major sub-discipline of a accreditation”.
The shows the importance assigned to the activity of
participation in proficiency testing schemes.
Inter Lab Comparison (ILC)
Participation in collaborative studies is colloquially
referred to as ILC and PT. There is difference in ILC and
PT, an it can be known only in how such schemes are
used. All collaborative studies are termed as inter-
laboratory comparisons. However, when these are used
for evaluating the laboratory’s performance, it is known
as proficiency testing. Detailing the uses of ILC covers
many areas of the laboratory’s functioning
and its control. Some of these include.
1. Evaluation of the performance of laboratories for
specific tests or measurements and monitoring
continuing performance of laboratories.
Introduction
As accredited laboratories play an important role in
liberalizing international trade barriers, their onus is to
produce data or results which can be relied upon and
decisions can be taken without further reference to any
other laboratory. In other words, the customers should
have confidence in results that the laboratory produces.
More so, the laboratory should also have confidence in
the results it produces. It is very difficult and
unmanageable to verify every result. Laboratories Shall
be able to produce repeatable or reproducible results for
every sample tested by it. The question is how it can be
ensured that the results produced in a laboratory by an
operator/analyst for a given sample are repeatable o r
how it can be ensured that the results produced by an
operator/analyst can be reproduced by another
operator/analyst in the same laboratory on the same
sample or how it can be ensured that the results
produced by a laboratory can be reproduced by another
laboratory on the same sample.
Laboratory Competence
The competence of any laboratory can be checked in two
ways – by verifying its competence by assessment of its
operation against some predetermined criteria, or by
participating in collaborative studies like inter-laboratory
comparison (ILC) or proficiency testing (PT) schemes.
The predetermined criteria sought when assessing a
laboratory is usually the international standard ISO/IEC
17025 and ISO 15189. This is done through assessment
by Accreditation Bodies (AB). When a laboratory
participates in collaborative studies, the result obtained
in such studies can give information whether the
laboratory’s system is under control and the results
produced by it can be relied upon. Accreditation is a one-
time activity and regular assessments after accreditation
ensure that the data produced by the accredited
laboratories can be relied upon. In between the
assessments, If the laboratories established system
goes out of control or there seems to be inclination
towards the same, participation in interlaboratory
Inter-LaboratoryComparison & ProficiencyTesting
2. Identification of problems in laboratories and
initiation of actions for improvement which, for
example, may be related to inadequate testing or
measurement procedures, effectiveness of staff
training and supervision or calibration of equipment.
3. Establishment of effectiveness and comparability of
test or measurement methods.
4. Provision of additional confidence to laboratory
customers.
5. Identification or inter-laboratory differences.
6. Education of participating laboratories based on the
outcomes of such comparisons.
7. Validation of uncertainty claims.
8. Evaluation of the performance characteristics of a
method – often described as collaborative trials.
9. Assignment of values to reference materials and
assessment of their suitability for use in specific test
or measurement procedures.
10. Support for statements of the equivalence of
measurements of National Metrology Institutes
through “key comparisons” and supplementary
comparisons conducted on behalf of the
International Bureau of Weights and Measurement
(BIPM) and associated regional metrology
organizations.
Proficiency Testing (PT)
Proficiency testing involves the use of interlaboratory
comparisons for determination of performance of the
laboratory and its testing personnel/analysts/operators,
as listed in 1 to 7 above. Proficiency testing does not
usually address 8, 9 and 10 because the laboratory’s
competence is assumed in these applications. However,
these applications can be used to provide independent
demonstrations of laboratory competence.
Why Should a Laboratory Participate in
Proficiency Testing Scheme
Participation in PT schemes supplements the lab’s QC
programs and provides the evidence of its ability to
produce reliable data. Participation also provides the 4
Cs, viz. comparability, consistency, competence and
confidence for both the lab and its testing personnel.
Comparability and consistency in
laboratory produced data at the international level is
what global trade demands. Competence and
confidence is what the laboratories gain by participating
in the PT schemes. Additionally, the customers of the
April - June 2016, (Volume-1, Issue-2)AOIL BULLETIN 39
laboratory can also have the confidence in the
laboratory’s results. The uses are many. Results
obtained in the PT scheme can be utilized by the
laboratories and their customers, regulatory bodies and
also standard formulation bodies.
There are other benefits in participating in proficiency
testing schemes. Participation in the PT schemes helps
the laboratories in identifying their measurement issues.
In case the result of a PT round is within limits, it gives
evidence to the laboratory that their system is under
control. If the results near the bounds or outside the
bounds, this gives warning or action signals to the
laboratory, which should start taking action accordingly.
The PT canalso be used for comparing methods or
procedures and also for knowing the limits of uncertainty
for a particular test.
Participation in PT schemes also gives information to the
laboratory about the other aspects of the management
system. Besides the testing and analysis, PT also gives
information about sample preparation, data assimilation
and transfer, report generation etc. By participating in PT,
the laboratory can get to know which aspect of its system
is in control and what has started to depart from its set
standards. If under control, PT can be helpful in
improving the procedures and uncertainty in its
measurements. In a nutshell participation in PT is a tool
for
process improvement of the laboratory. The PT also
instills confidence in the laboratory staff.
Most important, participating in PT scheme is a pre and
post accreditation activity. A laboratory needs to follow
the requirements of the accreditation body in relation to
the participation in PT schemes.
Requirements for Proficiency Testing
Schemes
For a laboratory, participation in PT scheme is a way to
know its capability to test a sample using a particular
method. It is required because it is essential for its
accreditation. The laboratory should participate in a PT
scheme which suits its requirements.
Usually, the PT is conducted by PT providers in many
rounds for the same parameter or tests.
For a particular product and test, some three to six
rounds are conducted in a year by the PT provider.
Participation in only one round may give some
information to the laboratory. This may not be enough to
take action for improvement. The result of the PT in a
single round may be due to chance cause. Only after
participating in more PT rounds for the same method,
April - June 2016, (Volume-1, Issue-2)AOIL BULLETIN 40
can the laboratory know about its capability to produce
the results in a consistency manner. Many laboratories
participate in the rounds of the PT schemes to know their
capability. They also have a chance to compare their
result with the results of the other laboratories worldwide.
Apart from the rounds during the year, the laboratory
should also see whether the PT scheme is for tests
covered in its scope of testing. The method of test being
followed in PT should also be that which is followed by
the lab in its normal day-to-day testing. A laboratory
doing chemical analysis of metals should not participate
in a PT scheme for identification of heavy metals in
water, even though it may be capable of the same. The
laboratory should look for PT scheme in the area of its
technical competence, which is usually seen as “one-
product one test one- technique”. A laboratory may have
than more than one area of competence; it may take up
PT in any of the areas. But, in order to cover its entire
scope, it should try participating in many of its core areas
of competence.
The competence of the PT provider is also a very
important factor in the decision for participation in a PT
scheme. The experience of the PT provider and its
competence in planning, conducting and evaluating the
PT scheme shall be looked into. After all, participation in
PT costs a lot of money. Hence a competent PT provider
will only be good value for money. And a competent PT
provider is one which has accreditation as per ISO/IEC
17043:2010 (conformity Assessment: General
requirement for proficiency testing).
Assessment of Lab’s Performance
A proficiency testing scheme involves meticulous
planning and its impeccable execution. A PT provider
does just that. The PT provider is accredited for the
various PTs it is conducting. Its capability to conduct PT
(planning, execution and result) is assessed by the
accreditation body. It prepare samples, assesses its
values (assigned values), conducts PT and evaluates
the results statistically. At the same time, some of the PT
providers educate the participants about their score and
any actions required for improving those scores. In order
to do so, it is essential for the PT provider to establish the
assigned value of the PT test item and the standard
deviation of proficiency testing. Both these statistics are
essential for evaluating the performance of the
participant laboratory.
References
1. Eurachem Guide on Selection, Use and
Interpretation of Proficiency Testing (PT) Schemes,
Second Edition (2011).
2. ISO 13528, Statistical Methods for use of
proficiency testing by inter-laboratory comparisons,
(2005).
3. Anuj Bhatnagar, Measurement & Laboratory
Systems A Comprehensive Guide.
To be completed in next issue….
R.B. Singh,ANULAB, Agra
email:- [email protected]