Anritsu X-ray Inspection

X-ray Inspection System

Evolving from “ContaminantDetection” to “Assuring OverallProduct Quality, Customer Safetyand Brand Loyalty”

KD74XX Series

2

The KD74XX series provides Product Safety andAssured Quality for customers

The KD74XX X-ray Inspection System confirms correct productweight, component number, placement and shape while constantly monitoring for the presence of dense contaminants.

The simple implementation of ComplexImaging Techniques allows low density con-taminants, such a bone and plastics as wellas metallic wires to be reliably detectedwithout unnecessary losses caused byextrended set up times and high levels offalse rejection.

�High levels of detection sensitivity without product wastage

�Masking Technology


1. Simultaneous Product Checks to EnsureSafety and Conformity

Sharpening low penetration productsSharpening low penetration products

Concept of combination algorithm

Reduce product effectsReduce product effectsReduce product effects

Sharpening low penetration products

Smoothing uneven productsSmoothing uneven productsDetect wire shaped contaminantsDetect wire shaped contaminants

Smoothing uneven products

MaskingMaskingMasking

Detect wire shaped contaminants

Detect soft contaminantsDetect soft contaminantsDetect soft contaminants

Metal DetectorMetal DetectorMetal Detector

ProductProductProduct

This function eliminates the constantdense area from the inspectedimage, such as packaging, clips orde-oxidiser sachets, consequentlyimproving the detection sensitivity inthe remaining product.

�Shape Detection Technology

The shapes of eachproduct are confirmed,ensuring consistantpresentation for theconsumer.

�Multi-line Inspection TechnologyIndividual products produced on multiple lane conveyors can be inspectedsimultaneously. When a non-conforming product is identified in a single lane,only product from that lane is removed, ensuring line efficiency is maximised.

�Missing Product Detecting Technology

When conventional gravimetricweighing can not be used to confirmthe correct product weight, the“Missing Product” functions areemployed.

The complete productpresence can be confirmed by checkingthe density of productin specific locationswithin a pack.

OK

OK

NG


Rejector

�Mass Measurement Technology

Enables finished packages to be further inspected for low andhigh weight conditions using advanced mass measurementalgorithms.

3

2. Easy Control and Maintenance for Maximum Operating Time

Inspection ApertureMax. width : 690 mmMax. height : 250 mmMax. 50 O

Inspection ApertureMax. width : 390 mmMax. height : 150 mmCompact High Speed Flat Bed Conveyor

Inspection ApertureMax. width : 240 mmMax. height : 50 mmCompact High Speed Flat Bed Conveyor

Inspection ApertureMax. width : 240 mmMax. height : 50 mmCompact Conveyor format with integral infeed hopper and rejection mechanism

Inspection ApertureDia. 2 InchPipeline Format with integral rejection valve.

Applicable SystemFeatureForm Typical Application

Packed

Un-packed

Bulk

Liquid

Sm

all

Larg

eP

rodu

ct S

ize

Large powder sack /Meat block

Retail Pack / Foil-top Tray

Fresh chicken fillet or Burger patty

Grain and Seafood

Soup / Sauce without container

�Projection MonitorSimultaneous On-Screen imaging and operating adjustmentproviding convenient control and adjustment.

�Quick release conveyor belt

Easy to use belt release provides easy cleaning, re-assembly and re-alingment.

3. Seamless Information Transfer and Data Recording�Ethernet *1

Industry standard Ethernet communication is employed toproduce live production data and reports, as well as uploading and refreshing product data.

�USB compliant *1

USB port (option) provides the capture of data on memorysticks, without the need for networking.

*1: This is only for the KD74 series.

4. A Variety of Models for Individual Applications

USB memory

KD7337AW

KD7416AW

KD7416ABW

KD7416ACW

KD7481AW

•15” High Resolutiontouch screen

•Graphic manipulation•20 + algorithms

•No Tools•1 minute•Safe•Simple

4

Safety in design

Priority is given to prevention of X-ray leakage.Operator safety is of utmost importance.

ANRITSU safety mechanismEmergency stop switchThe power supply is cut off by pressing a switch, then the rotatingpart is stopped and the X-ray radiatorcompletely stops.

X-ray irradiation displayThe lamp is lit while X-rays are beingirradiated.

X-ray irradiation ON/OFF keyTurning the key to OFF stops X-rayirradiation completely.

X-ray shield coverThe cover opens by the ON/OFF keyof the X-ray radiator. The X-ray radiator completely stops due to theaction of the cover open/close sensorwhen the cover opens.

Monitoring sensor for hand insertionWhen the sensor is interrupted for acertain period of time, X-ray irradiationis stopped.

Leakage prevention curtainPrevent X-ray leakage. When inspectingunpacked products, additional coversmade of SUS are furnished instead, toavoid possible contact of the materialswith lead to the products.

Safety managementX-ray Inspection System has been designed to fully satisfy the safe operation. However, to ensure even higher safety,

use the safety procedures outlined below.

1. Periodic measurement and storage of X-ray leakage dose data

3. Additional Safety Measures

Depending on the product shape, weight and packaging, it maybe necessary to furnish X-ray leakage prevention covers to theupstream and downstream conveyors, instead of using X-ray leakprevention curtains.

2. Management of the working hours of operators

4. No disassembly or modification

NEVER modify or disassemble the main unit, covers, X-ray leakprevention curtains, safety covers, safety interlocks, etc., other-wise the X-ray leak-proof design may no longer be functional.

(2) Safety for humans

• We are always exposed to radiation: In the natural world, we receive irradiation of 1100 µSv a year on average, and in the case of a chest X-ray,

300 µSv in just one time. (the unit µSv [micro Sievert] indicates the radiation level of X-rays)

• The X-ray leakage level of our X-ray inspection system is 1 µSv/h or lower (1.3 mSv/3 months or lower)Note: 3 months = 13 weeks (52 weeks is one year)

1 µSv/h x 10 hours x 5 days x 13 weeks = 0.65 mSv/3 months

(1) Safety of checked products• WHO concluded in 1980 that "food products irradiated with 10 kGy or lower level of X-rays present no problem in terms of toxic level, nutritional value,

and microbiological aspects".• The maximum X-ray irradiation level by our X-ray inspection system to the checked product is 0.001 Gy or less, which is much lower than the value

designated by WHO standard.• If the product being checked happens to stop moving during X-ray irradiation, X-ray irradiation is stopped to keep the irradiation level to 0.1 Gy or

below.


X-ray shield cover open/closesensorX-ray radiation completely stopswhen the cover opens.

Safety of X-rays and regulatory constraints

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Stainless steel wire of 0.2 mm diameter x 2-mm long can be detected. Contaminants in single packages and contaminants in tall products upto 120-mm pass height can be detected at high sensitivity.

External Dimensions

W500

(640

)

265

465

730

(240)196

605450

270

240

160

120

Range to be inspected

Bel

t wid

th

Pas

s he

ight

120

1360

to 1

460

700

to 8

00

33.5 dia. Roller

60 dia.

Effective detection width 240

(80 )

KD7405AWKD7405BWKD7405ADWKD7405BDW

Units: mm

KD7405AW

Interactive guidance

.

Printer(Option)

LIST

Statistical functions

NG History

NG

Operation history

Online interface

Supports flow direction change

Variable belt speed

BELT SPEED

LOW HIGH

Variable passline height

Rejection confirmation

function (Option)

NG

Dust and waterproof protection class

Color LCD touch panel

Windows OS

WindowsOSTM

Simple cleaning

HACCP Support

HACCPSupport

CE Marking(Option)

FCC Marking(Option)

FCCUSB

USB

See page 4 for safer operation.

Model KD7405AW / KD7405ADW KD7405BW / KD7405BDW

Detection sensitivity Note 1 Fe sphere and SUS sphere 0.3 mm dia., SUS wire 0.2 mm dia. x 2 mm long

X-ray output Max. 60 kV, 210 W (variable voltage and current) Max. 80 kV, 210 W (variable voltage and current)

Safety X-ray leakage dose: Max. 1 µ Sv/ h or less, Prevention of X-ray leakage by safety device

Display 15-inch Color TFT LCD (unified image monitoring screen and operation screen)

Operation method Touch panel

Product size Note 2 Max.width: 240 mm, Max. height: 120 mm

Belt width 270 mm

Masking function Equipped as standard

Missing product detection function Equipped as standard

Clip check function Equipped as standard

Preset memory Max. 100 products

Belt speed 5 to 90 m/ min (variable speed depending on Product No.)

Max. product weight Note 3 5 O (2 O when belt speed exceeds 60 m/ min), [Option: 10 O at 5 to 40 m/ min]

Power requirements 200 to 240 Vac ±10%, single phase, 50/60 Hz, 1 kVA, rush current 80 A (typ.) (5 ms or less)

Mass 230 O

Environmental conditions Temperature 0° to 35°C (0° to 40°C with optional air conditioner), relative humidity 30% to 85%, no condensation

Protection class IP66 Compliance (for conveyor), IP42 Compliance (for other parts), one-touch removal belt

Casing material Stainless steel (SUS304)

Specifications

Note 1: Actual sensitivity depends on the physical properties of checked products(contents and shape) and on the environmental conditions.Note 2: The inlet and outlet may require covers, depending on the length and weight of checked products.Note 3: Sum total of checked product weight on the conveyor

KD7405AW / KD7405BWX-ray Inspection System

Model W

KD7405AW800KD7405BW

KD7405ADW1000KD7405BDW

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KD7416AW / KD7416BWContaminants in large and wide products and products in bulk can bedetected.

KD7416AW




.

Printer(Option)

LIST


NG History

NG

Operation history

Online interface


Variable belt speed

BELT SPEED

LOW HIGH



function (Option)

NG



Windows OS

WindowsOSTM

Simple cleaning

HACCP Support

HACCPSupport

CE Marking(Option)

FCC Marking(Option)

FCCUSB

USB

390

280

150

340

540

880

500W

(650

)

(280)


Pas

s he

ight

150


1530

to 1

630

Pas

slin

e he

ight

700

to 8

00

33.5 dia. Roller

Bel

t wid

th42

0

45060 dia. 271

755

(80 )

External Dimensions

KD7416AWKD7416BWKD7416ADWKD7416BDW

Units: mm

Model W

KD7416AW800KD7416BW

KD7416ADW1000KD7416BDW

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Model KD7416AW / KD7416ADW KD7416BW / KD7416BDW


X-ray output Max. 60 kV, 210 W (variable voltage and current) Max. 80 kV, 210 W (variable voltage and current)





Belt width 420 mm






Max. product weight Note 3 5 O, [Option: 10 O at 5 to 40 m/ min]


Mass 290 O




Specifications

Note 1: Actual sensitivity depends on the physical properties of checked products(contents and shape) and on the environmental conditions.Note 2: The inlet and outlet may require covers, depending on the length and weight of checked products.Note 3: Sum total of checked product weight on the conveyor

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340

540

880

420

800500

1530

to 1

630

700

to 8

00

450(335)

271755

390

23022

0

(650

)



Pas

s he

ight

220

33.5 dia. Roller

60 dia.

Bel

t wid

th

(80 )


KD7417BW

KD7417BW

Contaminants in large and wide products and products in bulk can bedetected.

External Dimensions

KD7417BW

Units: mm



.

Printer(Option)

LIST


NG History

NG

Operation history

Online interface


Variable belt speed

BELT SPEED

LOW HIGH



function (Option)

NG



Windows OS

WindowsOSTM

Simple cleaning

HACCP Support

HACCPSupport

CE Marking(Option)

FCC Marking(Option)

FCCUSB

USB

Model KD7417BW


X-ray output Max. 80 kV, 210 W (variable voltage and current)





Belt width 420 mm






Max. product weight Note 3 10 O


Mass 300 O




Specifications

Note 1: Actual sensitivity depends on the physical properties of checked products(contents and shape) and on the environmental conditions.Note 2: The inlet and outlet may require covers, depending on the length and weight of checked products.Note 3: Sum total of checked product weight on the conveyor 7

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.

Printer(Option)

LIST


NG History

NG

Operation history

Online interface


Variable belt speed

BELT SPEED

LOW HIGH



function (Option)

NG



Windows OS

WindowsOSTM

Simple cleaning

HACCP Support

HACCPSupport

CE Marking(Option)

FCC Marking(Option)

FCCUSB

USB

The KD7405ABW/KD7416ABW units are used to detect contaminantsin unpacked bulk products, such as meat, fish, etc., when X-ray leakage prevention curtains cannot be used.



KD7405ABW/KD7416ABW

KD7405ABW

EC

D

B

132

A

450

700

to 8

00

700

to 8

00

915

to 1

015

(KD

7405

ABW

)94

5 to

105

5 (K

D74

16AB

W)

F

HI

1430

1360

1000

435

Effective detection width G

Pas

s he

ight

50

Bel

t wid

th

60 dia.

33.5 dia. Roller

hopperInterlock

External Dimensions

KD7405ABWKD7416ABW

Units: mm

The chute rejector isan option.

Model KD7405ABW / KD7416ABW







Belt width 270 mm








Mass 270 O




Specifications

Note 1: Actual sensitivity depends on the physical properties of checked products(contents and shape) and on the environmental conditions.Note 2: The inlet and outlet may require covers, depending on the length and weight of checked products.Note 3: Sum total of checked product weight on the conveyor8

KD7405ABW KD7416ABW

A 232 382

B 270 420

C 265 340

D 465 540

E 730 880

F 1360 to 1460 1530 to 1630

G 240 390

H 196 271

I 605 755

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KD7405ACW


KD7405ACW/KD7416ACWThe KD7405ACW / KD7416ACW units are applied to detect contaminants forthe light products, which is easily caught by the shield curtain at conveying,also for the small bags.



.

Printer(Option)

LIST


NG History

NG

Operation history

Online interface


Variable belt speed

BELT SPEED

LOW HIGH



function (Option)

NG



Windows OS

WindowsOSTM

Simple cleaning

HACCP Support

HACCPSupport

CE Marking(Option)

FCC Marking(Option)

FCCUSB

USB

1340 to 13551268500

H

E

G450

700

to 8

00

760

to 8

90

A

BD

C

Effective detection width F

Pas

s he

ight

30

to 5

0

Bel

t wid

th

60 dia.

Pas

slin

e he

ight

10 to 15

External Dimensions

KD7405ACWKD7416ACW

Units: mm

KD7405ACW KD7416ACW

A 230 420

B 265 340

C 465 540

D 730 880

E 1420 to 1550 1590 to 1720

F 240 390

G 196 271

H 605 755

The shuttle rejector isan option.

Model KD7405ACW / KD7416ACW







Belt width 270 mm








Mass 270 O

Environmental conditions Temperature 0° to 35°C (0° to 40vC with optional air conditioner), relative humidity 30% to 85%, no condensation



Specifications

Note 1: Actual sensitivity depends on the physical properties of checked products(contents and shape) and on the environmental conditions.Note 2: The inlet and outlet may require covers, depending on the length and weight of checked products.Note 3: Sum total of checked product weight on the conveyor 9

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KD7337AW

KD7337AW

High-performance inspection of large bags and boxes achieved by the690 mm-wide, 250 mm-high opening.



.

Printer(Option)

LIST


NG History

NG

Operation history

Online interface


Variable belt speed

BELT SPEED

LOW HIGH



function (Option)

NG



Windows OS

WindowsOSTM

Simple cleaning

HACCP Support

HACCPSupport

CE Marking(Option)

FCC Marking(Option)

FCC

Air conditioner is equippedas standard.

1700

to 1

800

2070

450

to 5

50

80 dia.

510

250

690

1340

810

530

780

1800

700

1140412

800


Pas

s he

ight

250


Pas

slin

e he

ight

B

elt w

idth

External Dimensions

KD7337AW

Units: mm

Model KD7337AW

Detection sensitivity Note 1 Fe sphere and SUS sphere 0.5 mm dia.


Safety X-ray leakage dose: Max. 1 µSv/h or less, Prevention of X-ray leakage by safety device



Product size Max.width: 690 mm, Max. height: 250 mm

Belt width 780 mm

Major function Detection of contaminants and missing items, masking, clip check (automatic detection level setting)


Belt speed 10 to 35 m/min. (10 to 30 m/min. for products exceeding 40 O in weight)


Power requirements 200 to 240 Vac ±10%, single phase, 50/60 Hz, 1.4 kVA, rush current 80 A (typ.) (5 ms or less)

Mass 700 O

Environmental conditions Temperature 0° to 40°C, relative humidity 30% to 85%, no condensation

Protection class IP66 Compliance (for conveyor), IP52 Compliance (for other parts)


Specifications

Note 1: Actual sensitivity depends on the physical properties of checked products(contents and shape) and on the environmental conditions.Note 2: Sum total of checked product weight on the conveyor

10

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KD7481AWNewly released X-ray inspection system for incorporation into production line utilizing fluid flowing

KD7481AW

Air conditioner and Rejector are equipped as standard.



.

Printer(Option)

LIST


NG History

NG

Operation history

Online interface





Windows OS

WindowsOSTM

Simple cleaning

HACCP Support

HACCPSupport

CE Marking(Option)

FCC Marking(Option)

FCCTransportation

speed

USB

USB


OK

NG

445

153

285

1020

730

290

1190

1350

to 1

410

730

to 7

9080

220

153

450 520 605

215 39060 dia.

Air-conditioner

IDF/ISOClump fittings2.0S

External Dimensions

Units: mm

KD7481AW

Model KD7481AW

Detection sensitivity Note 1 Fe sphere and SUS sphere 0.6 mm dia.


SafetyX-ray leakage dose: Max. 1 µ Sv/ h or less,

Prevention of X-ray leakage by safety device

Display15-inch Color TFT LCD

(unified image monitoring screen and operation screen)


Product size (solids in fluid)7 mm or smaller

(Less than 1/3 of the minimum height of the inspection section)

Transfer pipe dimension 2-inch (50.8 mm) dia.


Processing capacity 5.4 kr/ h

Power requirements200 to 240 Vac ±10%, single phase, 50/60 Hz, 1.6 kVA,

rush current 80 A (typ.) (5 ms or less)

Mass 250 O

Environmental conditionsTemperature 0° to 40°C, relative humidity 30% to 85%,

no condensation

Protection class IP66 Compliance (for transfer products section)


SpecificationsType of rejecting Ball valve

Drive method Air drive

0.5 to 0.7 MPa Note 2

Air source (Upon detecting pressure lower than 0.35 MPa, the safety device operates, stopping X-ray irradiation.)

Specifications of the rejector

Note 2: Use dry air. Be sure to use an air dryer if there is a possibility of freezing.Note 3: Inspection system for targets transferred in fluids mixed with water.Note 4: For details, consult your sales representative.

Note 1: The actual detection sensitivity varies depending on the type of foreign matter, properties of inspected objects (such as contents and shape), and the usage environment.

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Rejector

Flipper typeKW4103AWKW4104AW

Air Jet typeKW4822BW

Dropout typeKW4672DWKW4673DW

CAT. NO. K3118-A-1 2006-9 50 (ddc) Printed in Japan

INTERNATIONAL SALES DEPARTMENT5-1-1 Onna, Atsugi-shi, Kanagawa-Prf., 243-0032, JAPANPHONE +81 46 296 6699FAX +81 46 225 8387E-Mail: [email protected]://www.anritsu-industry.com/E

ISO14001 CERTIFICATE No.JQA-EM0210ISO 9001 CERTIFICATE No.JQA-0566

ANRITSU INDUSTRIAL SOLUTIONS CO., LTD.

Printed with environment-friendly vegetable soybean oil ink.

Printed on 100% Recycled Paper

Specifications are subject to change without notice. No part of thewhole of this catalog may be reproduced without our permission.

In addition to daily inspection, an annual maintenance checkshould be carried out.

ANRITSU INDUSTRIAL SOLUTIONS CO., LTD. 2006

Mike Bruhns

Sticky Note

Hi! I'm the local Agent for Anritsu! Please let me know how I can best help! Mike Bruhns, Package Devices. Ph 310-546-4249 C 310-920-6104 [email protected] www.PackageDevices.com

Anritsu X-ray Inspection

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