ANNEXURE 1 - Shangoni Vaal PCF - Immediate Closure - DMR 2016 - 25-10-2016 NEW VAAL Drive House (A)...

New Vaal PCF - Immediate Closure - DMR 2016 - 25-10-2016

ANNEXURE 1


Rate

ComponentDescription Unit 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016

S1.2 Annual adjustment for published CPI figures CPI % 3.39% 4.65% 7.08% 11.53% 7.14% 4.44% 5% 5.60% 5.70% 5.71% 4.58% 6.48%

1 Dismantling of processing plant m3

6.82R 7.05R 7.38R 7.90R 8.81R 9.44R 9.86R 10.35R 10.93R 11.55R 12.21R 12.77R 13.60R

2A Demolition of steel buildings & structures m2

95.00R 98.22R 102.79R 110.07R 122.76R 131.53R 137.37R 144.24R 152.32R 161.00R 170.20R 177.99R 189.52R

2B Demolition of reinforced concrete structures m2

140.00R 144.75R 151.48R 162.21R 180.90R 193.82R 202.43R 212.55R 224.45R 237.24R 250.79R 262.27R 279.26R

3 Rehabilitation of access roads m2

17.00R 17.58R 18.40R 19.70R 21.97R 23.54R 24.59R 25.82R 27.27R 28.82R 30.47R 31.87R 33.94R

4A Demolition and rehabilitation of electrified

railway lines m 165.00R 170.60R 178.53R 191.18R 213.21R 228.44R 238.58R 250.51R 264.54R 279.62R 295.59R 309.12R 329.15R

4B Demolition and rehabilitation of non-electrified

railway lines m 90.00R 93.05R 97.38R 104.28R 116.30R 124.61R 130.14R 136.65R 144.30R 152.53R 161.24R 168.62R 179.55R

5 Demolition of housing and facilities m2

190.00R 196.44R 205.57R 220.13R 245.50R 263.03R 274.71R 288.45R 304.60R 321.96R 340.35R 355.93R 378.99R

6 Opencast rehabilitation including final voids and

ramps ha 96 700.00R 99 979.74R 104 628.80R 112 040.01R 124 952.62R 133 876.32R 139 820.43R 146 811.45R 155 032.89R 163 869.76R 173 229.21R 181 160.95R 192 899.93R

7 Sealing of shafts, adits and inclines m3

51.00R 52.73R 55.18R 59.09R 65.90R 70.61R 73.75R 77.44R 81.78R 86.44R 91.38R 95.56R 101.75R

8A Rehabilitation of overburden and spoils ha 66 400.00R 68 652.07R 71 844.39R 76 933.37R 85 799.94R 91 927.49R 96 009.07R 100 809.52R 106 454.85R 112 522.78R 118 949.54R 124 395.95R 132 456.63R

8B Processing waste deposits and evaporation

ponds (salt) ha 82 700.00R 85 504.91R 89 480.89R 95 819.12R 106 862.27R 114 494.02R 119 577.55R 125 556.43R 132 587.59R 140 145.08R 148 149.49R 154 932.89R 164 972.32R

8C Processing waste deposits and evaporation

ponds (acid, metal ) ha 240 200.00R 248 346.78R 259 894.91R 278 304.13R 310 378.68R 332 544.89R 347 309.88R 364 675.37R 385 097.19R 407 047.73R 430 296.34R 449 998.55R 479 157.83R

9 Rehabilitation of subsided areas ha 55 600.00R 57 485.77R 60 158.86R 64 420.11R 71 844.53R 76 975.43R 80 393.14R 84 412.80R 89 139.92R 94 220.90R 99 602.35R 104 162.90R 110 912.51R

10 General surface rehab and grassing ha 52 600.00R 54 384.02R 56 912.88R 60 944.21R 67 968.03R 72 822.08R 76 055.38R 79 858.15R 84 330.21R 89 137.03R 94 228.11R 98 542.58R 104 928.00R

11 River diversions ha 52 600.00R 54 384.02R 56 912.88R 60 944.21R 67 968.03R 72 822.08R 76 055.38R 79 858.15R 84 330.21R 89 137.03R 94 228.11R 98 542.58R 104 928.00R

12 Fencing m 60.00R 62.04R 64.92R 69.52R 77.53R 83.07R 86.76R 91.10R 96.20R 101.68R 107.49R 112.41R 119.69R

13 Water management ha 20 000.00R 20 678.33R 21 639.87R 23 172.69R 25 843.34R 27 688.99R 28 918.38R 30 364.30R 32 064.70R 33 892.39R 35 828.16R 37 468.64R 39 896.56R

14 2 to 3 years of maintenance and aftercare ha 7 000.00R 7 237.42R 7 573.96R 8 110.45R 9 045.18R 9 691.16R 10 121.45R 10 627.52R 11 222.66R 11 862.35R 12 539.87R 13 114.04R 13 963.81R

TABLE : B6

DMR: Master rates table for financial provision

Master rates

Published

rates 2004Notes


ANNEXURE 2


NEW VAAL

Drive House (A) Quantity Unit Rate Total

Area = 1 350.00 m2 279.26 377 001.00

Demolishing of concrete in Plant Buildings - Floor Slabs, etc. = 270.00 m3

Sand Dressing = 1 688.00 m3

Vegetation incl fertilizer (ha) = 0.14 ha

Scrap Steel Removal in buildings, plant structures including

removal of sheeting = 372.60 t

Scrap Steel Value = 372.60 t

Plant Building (B) Quantity Unit Rate Total

Area = 612.00 m2 279.26 170 907.12


Sand Dressing = 765.00 m3





Plant Building (C) Quantity Unit Rate Total

Area = 912.00 m2 279.26 254 685.12







Plant Building (D) Quantity Unit Rate Total

Area = 864.00 m2 279.26 241 280.64







Plant Building (E) Quantity Unit Rate Total

Area = 540.00 m2 279.26 150 800.40







PLANT


PLANT (CONTINUED)

Plant Building (F) Quantity Unit Rate Total

Area = 2 394.00 m2 279.26 668 548.44







Plant Building (G) Quantity Unit Rate Total

Area = 1 950.00 m2 279.26 544 557.00

Demolishing of concrete in Plant Buildings - Floor Slabs, etc. = 1 950.00 m3




removal of sheeting = 1 435.20 t

Scrap Steel Value = 1 435.20 t

Plant Building (H) Quantity Unit Rate Total

Area = 2 160.00 m2 279.26 603 201.60







Plant Building (I) Quantity Unit Rate Total

Area = 118.00 m2 279.26 32 952.68







Plant Building (J) Quantity Unit Rate Total

Area = 121.00 m2 279.26 33 790.46








PLANT (CONTINUED)

Plant Building (K) Quantity Unit Rate Total

Area = 306.00 m2 279.26 85 453.56

Demolishing of Brick offices, Buildings and Structures - Single

Storey = 306.00 m2






Transfer House (L) Quantity Unit Rate Total

Area = 72.00 m2 279.26 20 106.72







Transfer House (M) Quantity Unit Rate Total

Area = 144.00 m2 279.26 40 213.44







Plant Building (N) Quantity Unit Rate Total

Area = 121.00 m2 279.26 33 790.46







Control Room (O) Quantity Unit Rate Total

Area = 297.00 m2 279.26 82 940.22


Storey = 1 485.00 m2




PLANT (CONTINUED)

Plant Building (P) Quantity Unit Rate Total

Area = 531.00 m2 279.26 148 287.06

Demolishing of Concrete Clarifiers = 290.00 m3






Tip (Q) Quantity Unit Rate Total

Area = 936.00 m2 279.26 261 387.36

Demolish Concrete for Tip = 800.00 m3






New MacWest Bridge (BA) Quantity Unit Rate Total

Area = 4 800.00 m2 279.26 1 340 448.00

Demolish Concrete Haul Road Bridge over National Road = 1.00 Item

Haulage of roadbed layers on bridge = 4 800.00 m3

Demolish / doze in embankments and spread and level area = 8 527.00 m3






New 4000t Silo (BB) Quantity Unit Rate Total

Area = 177.00 m2 279.26 49 429.02

Demolishing of Concrete Silos and bins up to 30m ogl = 782.00 m3






Stone Dust Silo (BC) Quantity Unit Rate Total

Number of Units (3 off) = 60.00 m2 279.26 16 755.60

Removal of Stonedust silo = 6.00 No







PLANT (CONTINUED)

New Dust Hood (BD) Quantity Unit Rate Total

Area = 200.00 m2 279.26 55 852.00







New Silt Trap (BE) Quantity Unit Rate Total

Area = 216.00 m2 279.26 60 320.16




Conveyors

Length = 29 524.00 m2 189.52 5 595 388.48



Scrap Steel Removal in overland conveyors including removal

of sheeting, belting, idlers, bases etc. = 14 762.00 t

Scrap Steel Value = 14 762.00 t

Sundry Plant Buildings Quantity Unit Rate Total

Area = 600.00 m2 279.26 167 556.00







Stockpile Beds Quantity Unit Rate Total

Area = 10 800.00 m2 279.26 3 016 008.00




PLANT (CONTINUED)

Description Quantity Unit Master Rate Amount

Dismantling of processing plant - m3 13.60 -

Demolition of steel buildings & structures 29 524.00 m2 189.52 5 595 388.48

Demolition of reinforced concrete structures 30 281.00 m2 279.26 8 456 272.06

Rehabilitation of access roads - m2 33.94 -

Demolition and rehabilitation of electrified railway lines - m 329.15 -

Demolition and rehabilitation of non-electrified railway lines - m 179.55 -

Demolition of housing and facilities - m2 378.99 -

Opencast rehabilitation including final voids and ramps - ha 192 899.93 -

Sealing of shafts, adits and inclines - m3 101.75 -

Rehabilitation of overburden and spoils - ha 132 456.63 -

Processing waste deposits and evaporation ponds (salt) - ha 164 972.32 -

Processing waste deposits and evaporation ponds (acid, metal) - ha 479 157.83 -

Rehabilitation of subsided areas - ha 110 912.51 -

General surface rehab and grassing - ha 104 928.00 -

River diversions - ha 104 928.00 -

Fencing - m 119.69 -

Water management - ha 39 896.56 -

2 to 3 years of maintenance and aftercare - ha 13 963.81 -

14 051 660.54

PLANT SUMMARY

No.

1

2A

2B

3

4A

4B

5

6

7

8A

8B

8C

14

9

10

11

12

13


NEW VAAL

Crystal Palace (R) Quantity Unit Rate Total

Area = 2 500.00 m2 378.99 947 475.00


Storey = 2 500.00 m2



Plant Offices (S) Quantity Unit Rate Total

Area = 270.00 m2 378.99 102 327.30


Storey = 270.00 m2



New Carports (BF) Quantity Unit Rate Total

Area = 3 494.00 m2 189.52 662 182.88

Demolishing of parking areas including removal of carports

and breaking up of surfaces = 3 494.00 m2



Mining Offices (T) Quantity Unit Rate Total

Area = 3 567.00 m2 378.99 1 351 857.33


Storey = 3 567.00 m2



New Mining Offices (BG) Quantity Unit Rate Total

Area = 310.00 m2 378.99 117 486.90


Storey = 310.00 m2



Mine Stores (U) Quantity Unit Rate Total

Area = 3 484.00 m2 378.99 1 320 401.16


Storey = 3 484.00 m2



BUILDINGS AND STRUCTURES


BUILDINGS AND STRUCTURES (CONTINUED)

Stores Building (V) Quantity Unit Rate Total

Area = 450.00 m2 279.26 125 667.00







Discard Silos (W) Quantity Unit Rate Total

Area = 177.00 m2 279.26 49 429.02

Demolishing of Concrete Silos and bins up to 30m ogl = 782.00 m3






Salvage Yard (X) Quantity Unit Rate Total

Area = 4 320.00 m2 189.52 818 726.40


Storey = 144.00 m2




Plant Laboratory (Y) Quantity Unit Rate Total

Area = 657.00 m2 378.99 248 996.43


Storey = 657.00 m2



Workshop Building (Z) Quantity Unit Rate Total

Area = 702.00 m2 279.26 196 040.52









Workshop Building (AA) Quantity Unit Rate Total

Area = 7 389.00 m2 279.26 2 063 452.14

Demolishing of concrete in Plant Buildings - Floor Slabs, etc. = 1 478.00 m3






New Workshop Offices (BH) Quantity Unit Rate Total

Area = 180.00 m2 279.26 50 266.80


Storey = 180.00 m2



Stores Building (AB) Quantity Unit Rate Total

Area = 450.00 m2 279.26 125 667.00







Stores Building (AC) Quantity Unit Rate Total

Area = 450.00 m2 279.26 125 667.00







Explosive Magazine (BI) Quantity Unit Rate Total

Number of Units = 2.00 279.26 558.52

Area (of each) = 172.00 m2


Storey = 344.00 m2





Geo Core Shed (AE) Quantity Unit Rate Total

Area = 300.00 m2 279.26 83 778.00







Water Tanks (AF) Quantity Unit Rate Total

Area = 90.00 m2 279.26 25 133.40







Sundry Buildings And Structure (ee) Quantity Unit Rate Total

Area = 3 068.00 m2 378.99 1 162 741.32


Storey = 3 068.00 m2



Fuel Bay Quantity Unit Rate Total

Demolition of Fuel- and Service Bay = 65.00 Item 279.26 18 151.90



Soil Bioremediation to a depth of 400mm Quantity Unit Rate Total

Soil Bioremedeation of Fuel- and Service Bay (disposal at

H:H dumpsite) = 0.04 ha 479 157.83 19 166.31

New Magazine Offices Quantity Unit Rate Total

Area = 263.00 m2 279.26 73 445.38


Storey = 263.00 m2





Internal Electrical Power Lines Quantity Unit Total

Length = 399 670.00 m3 13.60 5 435 512.00

Demolishing of power lines (11kV feed lines including bases) = 399 670.00 m

Sand Dressing - included elsewhere

Vegetation (m2) - included elsewhere

Fencing Quantity Unit Rate Total

Length = 45 352.00 m 119.69 5 428 180.88

Demolishing of fencing including removal and filling of

concrete bases and general clean-up = 45 352.00 m

Sand Dressing - included elsewhere

Vegetation (m2) - included elsewhere

Dams (BJ) Quantity Unit Rate Total

Area = 24.98 ha 164 972.32 4 120 909.57

Levelling of Dam (soil walls, Lining elsewhere) = 24.98 ha

Removal and disposal of dam liners (PVC) = 24.98 ha



Stockyard Dams (BK) Quantity Unit Rate Total

Area = 2.22 ha 164 972.32 366 288.04





Plant Dams (BL) Quantity Unit Rate Total

Area = 0.53 ha 164 972.32 86 841.43








Dismantling of processing plant 399 670.00 m3 13.60 5 435 512.00

Demolition of steel buildings & structures 7 814.00 m2 189.52 1 480 909.28

Demolition of reinforced concrete structures 10 518.00 m2 279.26 2 937 256.68




Demolition of housing and facilities 13 856.00 m2 378.99 5 251 285.44




Processing waste deposits and evaporation ponds (salt) 27.73 ha 164 972.32 4 574 039.04

Processing waste deposits and evaporation ponds (acid, metal) 0.04 ha 479 157.83 19 166.31




Fencing 45 352.00 m 119.69 5 428 180.88



25 126 349.63

BUILDINGS AND STRUCTURES SUMMARY

No.

1

2A

2B

3

4A

4B

5

6

7

8A

8B

8C

14

9

10

11

12

13


NEW VAAL

Hunter's Village Quantity Unit Rate Total

Area = m2 13.60 -

Demolishing of Offices, Buildings and Structures = m2

Sand Dressing = m3

Vegetation (m2) = m2

Bertha Village Quantity Unit Rate Total

Area = 10 320.00 m2 378.99 3 911 176.80


Storey = 10 320.00 m2



Richmond Village (BM) Quantity Unit Rate Total

Area = 7 632.00 m2 378.99 2 892 451.68


Storey = 7 632.00 m2



Safety Offices (BN) Quantity Unit Rate Total

Area = 1 815.00 m2 378.99 687 866.85


Storey = 1 815.00 m2



HOUSING AND FACILITIES


NEW VAAL

HOUSING AND FACILITIES



Demolition of steel buildings & structures - m2 189.52 -

Demolition of reinforced concrete structures - m2 279.26 -




Demolition of housing and facilities 19 767.00 m2 378.99 7 491 495.33












7 491 495.33

HOUSING AND FACILITIES SUMMARY

No.

1

2A

2B

3

4A

4B

5

6

7

8A

8B

8C

14

9

10

11

12

13


Rehandle

factor

Topsoil Depth = m 1.25

East Pit (North and South) Rate Amount

Void = 1 Ha 62.28 192 899.93 12 013 807.64

Ramps = 1 Ha - 192 899.93 -

Spoils (Sand stripped over all pits.) = 1 Ha 219.25 132 456.63 29 041 116.13

281.53

West Pit

Void = 1 Ha 42.00 192 899.93 8 101 797.06

Ramps = 1 Ha 192 899.93 -

Spoils = 1 Ha 132 456.63 -

42.00

MacWest

Void = 1 Ha 30.00 192 899.93 5 786 997.90

Ramps = 1 Ha 192 899.93 -

Spoils = 1 Ha 132 456.63 -

30.00

Quantity Unit Master Rate Amount








Opencast rehabilitation including final voids and ramps 134.28 ha 192 899.93 25 902 602.60


Rehabilitation of overburden and spoils 219.25 ha 132 456.63 29 041 116.13









54 943 718.73

IMMEDIATE PIT CLOSURE: NEW VAAL SUMMARY

IMMEDIATE PIT CLOSURE: NEW VAAL

No. Description

1

2A

2B

3

4A

4B

5

6

7

8A

8B

13

14

8C

9

10

11

12


NEW VAAL

General Areas Quantity Unit Rate Total

Sand Dressing (ha) = 88.85 ha 104 928.00 9 322 852.80


Old Shafts Quantity Unit Rate Total

Area = 1.00 m2 104 928.00 104 928.00

Sand Dressing (ha) = 1.00 ha


Roads Quantity Unit Rate Total

Area = 536 273.00 m2 33.94 18 201 105.62

Rip and Scarify roads = 536 273.00 m2



Hardstands Quantity Unit Rate Total

Area = 7.87 ha 104 928.00 826 192.58

Rip and Scarify roads = 78 739.00 m2



New Levee (BO) Quantity Unit Rate Total

Area = - m2 104 928.00 -

Topsoil - Free haul (2km) = - m3

Sand Dressing (ha) = - ha

Vegetation incl fertilizer (ha) = - ha

ASH DUMP Quantity Unit Rate Total

Area = 78.72 m2 164 972.32 12 986 621.03



Scrap Steel Removal in overland conveyors including removal

of sheeting, belting, idlers, bases etc. = 2 500.00 m

GENERAL SURFACE REHAB






Rehabilitation of access roads 536 273.00 m2 33.94 18 201 105.62







Processing waste deposits and evaporation ponds (salt) 78.72 ha 164 972.32 12 986 621.03

Processing waste deposits and evaporation ponds (acid, metal ) - ha 479 157.83 -


General surface rehab and grassing 97.72 ha 104 928.00 10 253 973.38





41 441 700.03

GENERAL SURFACE REHAB SUMMARY

No.

1

2A

2B

3

4A

4B

5

6

7

8A

8B

8C

14

9

10

11

12

13


NEW VAAL

Ash Dump (BQ) Quantity Unit Rate Total

Sand Dressing (ha) = ha

30t/ha Liming as barrier layer = ha

Vegetation incl fertilizer (ha) = ha









Opencast rehabilitation including final voids and ramps - ha 192899.93 -


Rehabilitation of overburden and spoils - ha 132456.63 -

Processing waste deposits and evaporation ponds (salt) - ha 164972.32 -

Processing waste deposits and evaporation ponds (acid, metal) - ha 479157.83 -

Rehabilitation of subsided areas - ha 110912.51 -

General surface rehab and grassing - ha 104928 -

River diversions - ha 104928 -


Water management - ha 39896.56 -

2 to 3 years of maintenance and aftercare - ha 13963.81 -

-

SLIMES AND DISCARD FACILITIES

SLIMES AND DISCARD FACILITIES SUMMARY

No.

1

2A

2B

3

4A

4B

5

6

7

8A

8B

8C

14

9

10

11

12

13


NEW VAAL

New Mobile Water Treatment Plants (BR) Quantity Unit Rate Total

Area = 45 300.00 m2 33.94 1 537 482.00

Sand Dressing (ha) = 45 300.00 m2

Vegetation incl fertilizer (ha) = 45 300.00 m2





Rehabilitation of access roads 45 300.00 m2 33.94 1 537 482.00















1 537 482.00

WATER TREATMENT PLANT

WATER TREATMENT PLANT SUMMARY

No.

1

2A

2B

3

4A

4B

5

6

7

8A

8B

8C

14

9

10

11

12

13


.

NEW VAAL

Sink hole rehabilitation Quantity Unit Rate Total

Costs for the rehabilitation of sinkholes = 1.00 ha 110 912.51 110 912.51













Processing waste deposits and evaporation ponds (acid, metal ) - ha 479 157.83 -

Rehabilitation of subsided areas 1.00 ha 110 912.51 110 912.51






110 912.51

SUBSIDENCE PROVISION

SUBSIDENCE PROVISION SUMMARY

No.

1

2A

2B

3

4A

4B

5

6

7

8A

8B

8C

14

9

10

11

12

13


ANNEXURE 3

Mine New Vaal Colliery

A B C D E

No Description Unit Quantity Master Rate

Multiplication

Factor (Risk A,B C)

Multiplication Factor 1

(Nature of terrain) Amount (Rand)

1= Flat, 1.1=Undulated,

1.2=Rugged

1 Dismantling of processing plant m3399 670.00 13.60R 1.00 1.10 5 979 063.20R

2A

Demolition of steel buildings &

structures m237 338.00 189.52R 1.00 1.10 7 783 927.54R

2B

Demolition of reinforced concrete

structures m240 799.00 279.26R 1.00 1.10 12 532 881.61R

3 Rehabilitation of access roads m2581 573.00 33.94R 1.00 1.10 21 712 446.38R

4A

Demolition and rehabilitation of

electrified railway lines m - 329.15R 1.00 1.10 N/A

4B

Demolition and rehabilitation of non-

electrified railway lines m - 179.55R 1.00 1.10 N/A

5 Demolition of housing and facilities m233 623.00 378.99R 1.00 1.10 14 017 058.85R

6

Opencast rehabilitation including

final voids and ramps ha 134.28 192 899.93R 1.00 1.10 28 492 862.86R

7 Sealing of shafts, adits and inclines m3- 101.75R 1.00 1.10 N/A

8A

Rehabilitation of overburden and

spoils ha 219.25 132 456.63R 1.00 1.10 31 945 227.74R

8B

Processing waste deposits and

evaporation ponds (salt) ha 106.45 164 972.32R 1.00 1.10 19 316 726.08R

8C

Processing waste deposits and

evaporation ponds (acid, metal ) ha 0.04 479 157.83R 1.00 1.10 21 082.94R

9 Rehabilitation of subsided areas ha 1.00 110 912.51R 1.00 1.10 122 003.76R

10

General surface rehab and

grassing ha 97.72 104 928.00R 1.00 1.10 11 279 370.72R

11 River diversions ha - 104 928.00R 1.00 1.10 N/A

12 Fencing m 45 352.00 119.69R 1.00 1.10 5 970 998.97R

13 Water management ha 353.53 39 896.56R 1.00 1.10 15 515 093.94R

14

2 to 3 years of maintenance and

aftercare ha 451.25 13 963.81R 1.00 1.10 6 931 346.09R

181 620 090.69R

** 1 181 620 090.69R

1 10 897 205.44R

N/A

2 18 162 009.07R

29 059 214.51R

210 679 305.20R

29 495 102.73R

240 174 407.92R

Vat @ 14% of Subtotal 3:

GRAND TOTAL:

Add 12% of Subtotal 1 if Subtotal 1 < 100 000

000.00

Contingency "10% of Subtotal 1:

Subtotal 2:

Subtotal 3: (Sum of Subtotals 1 & 2)

Preliminary and General

Add 6% of Subtotal 1 if Subtotal 1 > 100 000

000.00

Rehabilitation Cost

Sum of items 1-14

Multiply by Weighting Factor 2: Subtotal 1:


ANNEXURE 4

ANNEXURE 1 - Shangoni Vaal PCF - Immediate Closure - DMR 2016 - 25-10-2016 NEW VAAL Drive House (A)...

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Transcript of ANNEXURE 1 - Shangoni Vaal PCF - Immediate Closure - DMR 2016 - 25-10-2016 NEW VAAL Drive House (A)...