ANITA SHOWER UNIT ACRYLIC AND TILE · Set out the Anita Shower place by marking out the outside...

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THIS UNIT REQUIRES 2 PACKAGES FOR 2 SIDED INSTALLATION NOTE: COMPONENT PART BOXES IN BOTH PACKAGES ANITA SHOWER UNIT ACRYLIC AND TILE INSTALLATION INSTRUCTIONS 2016 / V1 INCLUDES INSTRUCTIONS FOR: Anita Acrylic Applications Anita Tile Applications Anita Square (2 Sided) Configurations Anita Alcove (Door Only) Configurations

Transcript of ANITA SHOWER UNIT ACRYLIC AND TILE · Set out the Anita Shower place by marking out the outside...

Page 1: ANITA SHOWER UNIT ACRYLIC AND TILE · Set out the Anita Shower place by marking out the outside line of the Wall channels (A) 30mm in from the outside edge of the tiled hob. This

THIS UNIT REQUIRES 2 PACKAGES FOR 2 SIDED INSTALLATION

NOTE: COMPONENT PART BOXES IN BOTH PACKAGES

ANITA SHOWER UNITACRYLIC AND TILE

INSTALLATION INSTRUCTIONS

2016 / V1

INCLUDES INSTRUCTIONS FOR:Anita Acrylic Applications

Anita Tile ApplicationsAnita Square (2 Sided) Configurations

Anita Alcove (Door Only) Configurations

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1ANITA SHOWER UNIT Acrylic and Tile - Installation Instructions

ANITA SHOWER UNIT ACRYLIC AND TILE

INSTALLATION INSTRUCTIONS

PLEASE READ CAREFULLY

GENERAL INFORMATIONThank you for choosing Stein Bathroomware. Please check the two Anita Shower packages within 12 hours of receiving delivery and advise your supplier immediately is there is any damage. Damage reported after installation will not be accepted.

DISCLAIMER Stein International Ltd are not liable for any Anita Shower that has not been installed correctly.

INSTALLATION NOTES• All silicone bonding: We recommend translucent Bostik V60 (available to purchase from your

retailer).• All layout measurements assume the floor is level, the walls are plumb and all surfaces flat. Any

variations must be adjusted in the measurements provided.• Toughened safety glass cannot be reworked. Do not try to alter parts in any way.

PREPARATION• The walls must be plumb with internal corner being at 90 degrees. Solid fixing must be provided in

the walls behind the wall channels and behind the wall mounted rail bracket shown in the Layout Plan Diagram 1.1.

SAFETY GUIDE• This product is heavy and may require two people to install.• Always stand glass up after unpacking the components and use soft packing where in contact with

hard surfaces. Take care not to strike an edge or corner on a hard surface.• Special care should be taken when drilling walls to avoid hidden pipes or electrical cables.• Wear protective gloves and eye protection.

WE RECOMMEND THAT A PROFESSIONAL SHOWER INSTALLER IS USED FOR INSTALLATION OF THIS PRODUCT TO ENSURE THE VERY BEST OUTCOME

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ANITA SHOWER - FRAMELESS SLIDING DOOR

COMPLETED INSTALLATION DIAGRAM

TOOLS & MATERIALS REQUIRED (NOT SUPPLIED)

• Soft pencil and masking tape• Spirit level and large square.• Rags and white spirits• Square head screwdriver• Tape measure• Drill bits (Diamond bit for tile installation)• 6mm masonry drill bit• 3mm masonry drill bit• Bostik V60 Silicone (supplied)

WE RECOMMEND THAT A PROFESSIONAL SHOWER INSTALLER IS USED FOR INSTALLATION OF THIS PRODUCT TO ENSURE THE VERY BEST OUTCOME.

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ANITA SHOWER - SELECTING THE CORRECT LAYOUT PLAN

There are four layout pages provided. Please ensure you select the correct layout page and combine this with the installation details.

Anita Shower - 2 Sided Acrylic ....................................................... Layout Plan A ... Page 4

Anita Shower - 2 Sided Tile with Ezi-Lay Tile Tray.......................... Layout Plan B ... Page 5

Anita Shower - Alcove (Door Only) ............................................... Layout Plan C ... Page 6

Anita Shower - All other applications............................................ Layout Plan D ... Page 7

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Solid fixing must be provided in the walls behind the wall channels. Refer to the correct Layout Plan to establish your shower type.

To ensure a successful result the walls must be plumb and the floor flat and level.

Contract a plumber to ensure waste fitting is correctly installed.

To install acrylic tray and liner, please refer to separate installation instructions with packaged with the product.

To install Ezi-Lay Tile Tray please refer to separate installation instructions provided checked with the packaged product.

Wall and floor surfaces must be waterproofed by a Certified Applicator and a Producer Statement provided for the local council.

All tiling must be completed and allowed to cure before installing the shower enclosure.

PREPARATION CHECKLIST

THE FOLLOWING ITEMS MUST BE COMPLETED PRIOR TO INSTALLATION

ACRYLIC INSTALLATIONS OPTION

TILE INSTALLATIONS OPTION

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ANITA SHOWER: ACRYLIC 2 SIDED - LAYOUT PLAN A

OPTION A: ANITA ACRYLIC SHOWER (Applies to 1200 x 900 and 1500 x 1000 sizes)

Anita Acrylic Shower with Stein Acrylic Tray and ABS/Acrylic Liner: Set out the Anita Shower by marking out the outside line of the wall channels (A) 12mm in from the outside edge of the tray. This will allow for suitable placement of the shower plus some variances from plumb on the walls. Greater variances will need to be calculated in the layout.

NOTE: All measurements assume the floor is level, the walls are plumb and all surfaces are flat. Any variation must be adjusted for in the measurements provided.

DOTTED LINE: OUTER CHANNEL BOUNDARY LINE

GLASS LINE: 5MM BACK FROM DOTTED LINE

A

A

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ANITA SHOWER: TILE WITH EZI-LAY TILE TRAY - LAYOUT PLAN B

OPTION B: ANITA TILE SHOWER WITH STANDARD EZI-LAY TILE TRAY

Anita Tile Shower with Ezi-Lay Tile Tray with Hobs Application: Set out the Anita Shower place by marking out the outside line of the Wall channels (A) 30mm in from the outside edge of the tiled hob. This will allow for suitable placement of the shower plus some variances from plumb on the walls. Greater variances will need to be calculated in the layout.

DOTTED LINE: OUTER CHANNEL BOUNDARY LINE

GLASS LINE: 5MM BACK FROM DOTTED LINE

A

A

NOTE: All measurements assume the floor is level, the walls are plumb and all surfaces are flat. Any variation must be adjusted for in the measurements provided.

NOTE: When installing the Anita Frameless Shower on to a tiled wall some local authorities do not allow wall channels to be fixed by screwing through tiles. In this instance use BOSTIK V60 to fix the wall channels to the tiles. You must leave the wall channel to set for the minimum time required as instructed on the BOSTIK cartridge before installing glass.

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ANITA ALCOVE (DOOR ONLY) - LAYOUT PLAN C

NOTE: All measurements assume the floor is level, the walls are plumb and all surfaces are flat. Any variation must be adjusted for in the measurements provided.

PLEASE NOTE: When installing the Anita Frameless Shower on to a tiled wall some local authorities do not allow wall channels to be fixed by screwing through tiles. In this instance use BOSTIK V60 to fix the wall channels to the tiles. You must leave the wall channel to set for the minimum time required as instructed on the BOSTIK cartridge before installing glass.

This is a brief overview of how to set up a door assembly only. This runs in conjunction with the general instruction sheet.

Step 1 Establish an outer boundary line across the base and up each wall (use the ‘Shower Line to Tray Edge’ Table above).

Step 2 On the side of the fixed glass fasten the wall channel (1) (Refer Items 1.1 and 1.2, Page 9)

Step 3 Place front fixed glass panel in position (21) (Refer item 2, Page 9).

STEP 4 Fix the Rail (13) to the front glass (21) with Rail fixings (8) (Refer item 3.2 only, Page 10)

Next Step To replicate the mounting point on the opposite side for the Rail.

A: Measure the rail position back from the outer boundary line at the fixed glass wall end.

B: Measure the height from the base to the rail also on the fixed glass wall end.

C: Mark A and B on opposite side. Hold the level on the rail and double check the marked height.

E: Use the rail Joiner assembly (15) to mark the two holes on the wall.

F: Predrill the wall and fasten up Joiner assembly to both the Wall and to the Rail.

All other installation steps can be now followed in the general instructions eliminating the return panel details that do not apply.

OPTION C: ANITA ALCOVE (DOOR ONLY) - APPLIES TO 1200 AND 1500 SIZES WITH TILE BASE AND ACRYLIC BASE APPLICATIONS

The following table covers the Door Size with the Minimum and Maximum Range. Care must be taken if using the minimum or maximum measurements as discrepancies in the walls or base may not allow for this.

SHOWER DOOR TYPE FRONT DOOR PANEL MIN/MAX

1200 Door 1166 - 1180mm

1500 Door 1465 - 1480mm

SHOWER LINE TO TRAY EDGE

Acrylic Tray 12mm

Ezi-Lay Tile Tray 30mm

Hei

ght

Depth

Dotted Line: Outer boundary

Shower Line to Tray Edge (See Table)

Rail Joiner: Mounted L/H or R/H only

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ANITA SHOWER: ALL OTHER APPLICATIONS - LAYOUT PLAN D

OPTION D: ANITA SHOWER - ALL OTHER APPLICATIONS AND SIZE RANGES

Anita Shower - All other Tile Bases or Entry Level Applications: A and B measurements are the range that can be used for the outer boundary lines for the wall channels. Care must be taken if using either the minimum or maximum measurements as discrepancies in the walls or floor may not allow for this.

DOTTED LINE: OUTER CHANNEL BOUNDARY LINE

GLASS LINE: 5MM BACK FROM DOTTED LINE

A

B

NOTE: All measurements assume the floor is level, the walls are plumb and all surfaces are flat. Any variation must be adjusted for in the measurements provided.

PLEASE NOTE: When installing the Anita Frameless Shower on to a tiled wall some local authorities do not allow wall channels to be fixed by screwing through tiles. In this instance use BOSTIK V60 to fix the wall channels to the tiles. You must leave the wall channel to set for the minimum time required as instructed on the BOSTIK cartridge before installing glass.

SHOWER TYPE FRONT DOOR PANEL (A) MIN/MAX RETURN PANEL (B) MIN/MAX

1200 x 900 1165 - 1180mm 868 - 880mm

1500 x 900 1465 - 1480mm 868 - 880mm1500 x 1000 1465 - 1480mm 968 - 980mm

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ANITA SHOWER - ASSEMBLY DIAGRAM

REF. DESCRIPTION PART NO. QTY REF. DESCRIPTION PART NO. QTY

1 Wall channels PAR1027 2 13 Rail PAR1051 12 Return panel 1 14 Screws M5 x 10 PAR1036 23 Door panel 1 15 Rail joiner assembly PAR1052 24 Buffer strip PAR1028 1 16 Screw cover caps PAR1036 85 Buffer/seal strip PAR1029 1 17 Wall gaskets 26 Handle set PAR1045 1 18 Wall cap 17 Lock in knob sets (door) PAR1041 2 19 Screws M4 x 35 PAR1036 88 Front glass to rail fixing PAR1042 2 20 Screws M4 x 8 PAR1036 89 End block PAR1046 2 21 Front fixed panel 1

10 Sliding blocks (L/R) LH: PAR1047RH: PAR1048 2 22 Allen wrench 1

11 Water bar PAR1049 1 23 Wrench 112 Roller sets (door) PAR1050 2 24 Water deflector PAR1053 2

1 12

8

8

5

4

1

3

12

13

16

19

21

24

9

11

10

7

7

20

23

22

2

6

1817

15

14

A

A

B

B

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1.1 1.2

ANITA SHOWER - INSTALLATION INSTRUCTIONS

IdentifythespecificLayoutPlanapplicabletoyourspecificshower.UsethecorrectLayout Plan in conjunction with the installation instructions. Mark out the wall channels taking into account the guidance notes.

1.1

1.2

2

Pre-drill lead holes in the wall lining matching up to the Channel holes.

TILING NOTE: If it is a tiling option re-drill holes in the channel to line up with the grout lines and pre-drill the tile at this point. In some instances a diamond drill bit may be needed.

Apply silicone to the back of the channel and fix in place with the M4 x 35 screws ensuring that the channel remains plumb.

Insert the return panel (2) and fixed front panel (22) into the wall channels (1).

TILING NOTE: Place 10mm wide thin clear plastic strips as isolation packers at 90 degrees under the fixed glass. Finally before finishing with silicone, trim the excess with a knife.

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Install rail brackets (14, 15, 17 & 18) to return panel.

Insert the rail (13) into return glass bracket and attached to the front panel with the two glass fixing pieces (8) and tighten these. Tighten the allen keys on the joiner (15) to the rail (13) when the return glass is at 90 degrees off wall. If more adjustment is required move the glass front panel within the wall channel.

The return panel leading edge is positioned 5mm back from the outer channel line as in the Layout plan. Plumb the glass edge and the assess if the adjustment in our out of the return panel is needed.

ENSURE A PLASTIC GLASS PROTECTOR IS USED BETWEEN ALL METAL PARTS AND THE GLASS

3.1

3.2

3.3

3.1 3.2

3.3

B1

C1

RETURN PANEL

ENSURE PANELS REMAIN LEVEL

FIXED GLASS FRONT PANEL

C1:

DOTTED LINE: OUTER CHANNEL BOUNDARY LINE

GLASS LINE: 5MM BACK FROM DOTTED LINE

1817

15

14

A1

GLASS

RAIL

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4.1

4.2

4.3

4.4

4.5

Install the roller sets (12) to door panel (3). Rollers should be on the outside of the door.

Hang the door on the rail from inside of the shower.

Carefully slide the door toward the return panel and check the gap between door and return panel is even. Adjust if necessary using offset in rollers or adjustment from the rail support. At this point assess if the return panel needs to go in or out slightly to align the door parallel to the tray.

Bond with Bostik V60 the following parts to the tray. Sliding block (10) slotted into the glass front panel edge and the waterbar (11) positioned parallel to the outside edge of the tray going across to the end block (9) against the return panel. Tape in position with duct tape and allow 24 hours for this to cure.

Install lock in knobs on the door & tighten rail fixings.

4.5

4.1

4.2

4.3

4.4

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5.1

5.2

Plumb the ends of the glass. On the inside of shower drill 3.2mm holes through both the fixed panel profiles and into the wall channels (NOTE: Ensure that the chosen position avoids drilling through the glass - see Diagram 5.1). Screw together using M4 Screws (21). Cover the screws with screw cover caps (22).

Install leading edge buffer strip (4), buffer/seal (5) and water deflector strip (25) onto the door panel.

Install the handle set (6) with the locking screws on the inside of the shower.

5.3

FIXED GLASS PANEL

FIXED PANELPROFILE

BUFFER STRIP (4)

BUFFER / SEAL STRIPS (5)

WATER DEFLECTOR (24)

ENSURE GLASS PANELSREMAIN LEVEL DURING INSTALLATION PROCESS

CHANNEL WALL

5.1

5.2

5.3

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Apply high quality neutral cure silicone to the outside.

DO NOT USE SHOWER FOR 24 HOURS

Silicone is not used on the inside of the shower screen because water can build up over time within the wall channel and leak out of the shower area. The screen is designed to allow the water to return into the shower area, if any is present. SCREENS THAT ARE SEALED ON THE INSIDE WILL VOID WARRANTY.

24 HOURS

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113 Newton Street, Mount MaunganuiFreephone 0800 002 299Phone +64 7 928 9990

www.stein.co.nz