ANCHOR INTERNATIONAL · HEAD OFFICE: Plot no 60 B, Nandanvan, Sector 17, Nerul {E}, Navi Mumbai 400...

ANCHOR INTERNATIONAL INDUSTRIAL PRODUCT DIVISION

HEAD OFFICE: Plot no 60 B, Nandanvan, Sector 17, Nerul {E}, Navi Mumbai 400 706. INDIA Tel: 0091‐22‐27726405/65107494. Fax: 0091‐22‐27710565/27708150 Email: [email protected]

MMMAAANNNUUUFFFAAACCCTTTUUURRREEERRR’’’SSS PPPRRROOOFFFIIILLLEEE Anchor International is an upcoming company based in Bombay – India since 1995, specialized in manufacture & exports of fasteners complying with all International Standards. We cater to the Petrochemical plants, Fertilizer plants, Oil Refineries, Sugar plants, Cement plants, Oil & Gas Industry, Pump & Valve Industry etc. in Indian as well as International market. The product manufactured is as follows –

1. Fully threaded rod from dia. 6mm – 50 mm up to a of length 3 meters.

2. Studs in grade B6, B7, B7M, B8 CL 1& 2, B8M CL 1 & 2, B8T, B16 & L7.

3. Double end stud, Cylinder head stud, Slotted studs OR to buyers print/specification.

4. High Tensile fasteners in grade 5.6, 6.8, 8.8, 9.8, 10.9 & 12.9.

5. Heavy hot forged bolts & Nuts from dia. 16mm – 125 mm as per buyer's specification/drawing.

6. Eyebolt, J-bolt, U-bolt, L-bolt, T-bolt, Anchor bolts in standard length OR to buyer specification/print. For Foundation & lifting

7. Through bolt in ss316, 304 & HDG steel ( Wall Anchors )

8. Cotter pin, Dowel pin, spring pin, Taper pin, Bushing, Circlips, and Clamps.

9. Precision press & turned parts to buyers print.

10. Pole Line Hardware to European Standards. We also produce in Duplex, brass, copper, Monel, Inconel, Titanium The product are finish coated by Electro-galvanizing, Hot dip galvanizing, Phosphate, Blackoidized, PTFE / Teflon / Xylan to buyers instruction.

We are in process of acquiring ISO 9001 certification



Anchor International established in 1995 has been pioneer in manufacturing of fasteners for all Industrial application & specialized in heavy fasteners for Power & Gas Plant.

Strong engineering background has elevated the company as one of the quality fastener manufacture with cliental based around the world

The manufacturing facility based in Navi-Mumbai which is in proximity of the J.N.P.T Port – Nhava Sheva a hub & major port in Mumbai – India has facilated us cater to our buyer’s in Europe, Middle East & other destination at the better cost & less Voyage time

OUR MANUFACTURING & SUPPLY ARE IN FOLLOWING COUNTRIES

FRANCE

SWEDEN

SPAIN

U.K

U.S.A

CANADA

SINGAPORE

SRILANKA

UAE

KSA

BAHRAIN

KUWAIT

OMAN

QATAR



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REGISTERED NAME : ANCHOR INTERNATIONAL

POSTAL ADDRESS : PLOT NO 60B, NANDANVAN

SECTOR 17 , NERUL (E)

NAVI MUMBAI – 400706

INDIA

BANKING DETAILS

BANKER NAME : THE BANK OF NOVA SCOTIA

ADDRESS : MITTAL TOWER B- WING,

NARIMAN POINT,

MUMBAI 4000021 , INDIA

ACCOUNT NO : CA-001487

SWIFT CODE : NOSCINBBXXX

BANKER NAME : STATE BANK OF INDIA

ADDRESS : ASHOK SILK MILL COMPOUND,

LBS MARG, GHATKOPAR (W),

MUMBAI 4000021 , INDIA

ACCOUNT NO : CA-001487

IFS CODE : SBIN0001131

FACTORY ADDRESS : PLOT NO D-222/31/1,

TTC – MIDC , SHIRVANE

NAVI MUMBAI 400705



MAIN ACTIVITY : MANUFACTURER OF FASTENER &

PRESSED PARTS

TRADING IN PIPES, FITTINGS , GASKETS & PROJECT SUPPLIES.

CAPACITY : 300 TONS PER ANNUM

PERSONS EMPLOYED : 15

PRODUCTION : 9

QA/QC : 2

PURCHASE : 1

SALES : 2

FINANCE : 1

RESPONSIBLE PERSONS

1. MR W. U. SHAIKH PROPRIETOR

2. MR ANEES.W. SHAIKH GENERAL MANAGER Cell NO : + 91 9820362763

3. MR SHAHID . W . SHAIKH TECH/COMM MANAGER Cell NO : + 91 9833182174



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1. ELCTRO-INDUSTRIES – K.S.A. 2. AL-KHORYEF PUMPS – K.S.A 3. ELCTRO – INDUSTRIES – U.A.E. 4. TAMGO INDUSTRIES – K.SA. 5. NASS MARINES SERVICES – BAHRAIN. 6. MALTA GROUP OF COMPANIES – BAHRAIN. 7. ADVANCE OILFIELD TECHNOLOGY L.L.C –

OMAN. 8. HERO EQUIPMENTS L.L.C – U.A.E 9. HANSRAJ BLDG. MATERIAL TRDG L.L.C –

U.A.E 10. JAMAL MOAHMMED AFRI EST. – K.S.A 11. SUMINOX BUFAB S.L.U – SPAIN. 12. TELENCO – FRANCE. 13. BELLELI ENERGY FZE – U.A.E 14. AL – RASHA TRDG & CONTG - K.S.A 15. AL-WADI - K.S.A 16. AIRMECH – OMAN 17. KUNDAN INDUSTRIES – MUMBAI – INDIA. 18. AL-TAMIMI INDL – K.S.A 19. KROMBACH India Pvt. Ltd – INDIA. 20. INDIRA INDUSTRIES - INDIA



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01 Power Press – 30 MT 02 No RAJESH 2007-2008

02 Power Press – 20 MT 01 No RAJESH 2007-2008

03 Lathe – 6’/4’ 06 No ATLAS 2007-2008

04 Band saw – 7” 02 No LOCAL 2007-2008

05 Automatic Thread Cutting 6 - 42 mm 01 No LENDIS 2006-2007

07 Roll Thread Machine – 2” 01No HI-TECH 2009-2010

08 Bench Grinder 02 No LOCAL 2007-2008

09 Centreless Grinder 3” 01 No ATLAS 2007-2008

10 MultiSpindle CAPSTAIN 01 No ATLAS 2007-2008

11 Horizontal Internal Tapping M/c 01 No LOCAL 2007-2008

12 Tapping Machine Vertical – 16mm 01 ATLAS 2007-2008

13 Hydraulic Press 150 tons 01 LOCAL 2006-2007

14 Drum Polishing 01 LOCAL 2006-2007



MANUFACTURING, QUALITY CONTROL & QUALITY ASSURANCE

Anchor international is engaged in manufacturing of quality fasteners to all international standards

1. RAW MATERIAL SOURCING Raw material is sourced from reputed manufacturer or their authorized agents Mill test certificate for all the sizes of material procured

2. RAW MATERIAL INSPECTION PMI & ULTRA SOUND conducted on all the bars procured to confirm the grades received & detect cracks in bars stock.

3. RAW MATERIAL INDENTIFICATION Color coded have been provided for all grade of alloy steel & stainless steel for Raw material identification

4. CHEMICAL ANALYSIS OF RAW MATERIAL Chemical analysis of raw material is done randomly on each size of bars stock for 16 components & confirms the composition as per the grade required

5. SHOPFLOOR DRAWINGS & PRODUCTION PLAN Detailed drawings for all the size are provided to shop floor to manufacture & Inspect the dimensions as per the drawings provided. Production targets are given for each process involved to meet the delivery schedule

6. MANUFACTURING PROCESS a. Bars stock are cut to sizes by BANDSAWS b. For Bolts Bars are centered & Chamfered prior to forging c. BOLTS & NUTS are hot forged in open/Close dies d. Bolts /Nuts ate machined to required dimension & Finish e. Bolts are grinded to size on center less grinder to obtain desired sizes

For high quality GO NOGO Compliant Threading f. Prior to Tapping of Nuts the blanks are finished by reamers for high Quality Threading

7. HEAT TREATMENT To achieve the required hardness, Tensile Strength & other mechanical properties Fasteners are heat treated by annealing, Solution annealing, hardening/Tempering



8. INSPECTION

a. Stage wise inspection of parts under production b. Random inspection of sizes in semi finished condition c. 100% inspection by GO- NOGO gauges if requested by buyer

Or its is conducted on 25 parts per1000 parts

9. FINISHING The Fasteners are finished to buyer requirement such as Electroplating , Hot Dip Galvanizing , PTFE / XYLAN/ FLUORO CARBON Coating For Alloy Steel & Mild Steel Fasteners ( Coating Thickness is inspected ) Electro polishing & buffing for Stainless Steel Fasteners

10. MARKING Manufacturers Identification Mark ANC & the grade are clearly marked on each Fastener

11. FINAL INSPECTION OF FASTENERS

a. Visual inspection is done for visible marks/cracks/deformities or Sharp edges b. Bolts, Nuts & washers are assembled till end of threads

12. PACKING All the fasteners are packed in corrugated boxes with labels indicating Size, Qty, and Grade Weight of each box is below 30 Kegs for easy handling & storing These Boxes are stuffed in wooden crates

13. DOCUMENTATION All the Mill certificates, PMI, Ultra test, Spectro analysis, Drawings, Inspection reports are documented for each order for traceability of Product

14. CERTIFICATION Conformity Certificate is provided by the manufacturer *** NOTE: SOME CONTENT MAY BE MODIFIED OR DELETED DURING FINAL RECOMMENDATION FOR ISO 9001:2000 ***

in exports since 1995……

Anchor International INDUSTRIAL PRODUCT DIVISION

Specialized in Manufacturing of Heavy Fasteners, Machined Components & Press Parts for Power Plants, Refineries, Oil & Gas

Sector, Marine & Offshore Application, Power Transmission, Telecommunication Towers & Accessories etc....

In INDIA Registered Office: Plot No 60B, Nandanvan CHS, Sector 17, Nerul (E) Navi Mumbai 400706 INDIA Factory: Plot No D/222/31-EXT-1, TTC MIDC Shiravne, Navi Mumbai 400706 INDIA T: +912265107494 F: +912227710565 E: [email protected]

In Middle East: M/S Al Mithaq PO Box 15107. Sharjah. UAE T: 065626869 F:065634812 E: [email protected]

Factory: Plot No D‐222/31, Ext – 1, TTC M.I.D.C, Shiravne, Navi Mumbai, 400706, INDIA T: +912265107494 F: 912227710565 E: [email protected]

ANCHOR INTERNATIONAL – INDUSTRIAL PRODUCT DIVISION

BOLTS

SCREWS

NUTS

WASHERS

THROUGH BOLT

Setscrews and capscrew

Forged and machined in various head forms including hexagon, square, cupsquare, countersunk and socket. Indented foundation bolts

All types and specifications including hexagon, dome, castle, lock, self-locking and special nylocs

In all forms and to customers specifications including round, square, tab, spring, flat, taper, and spherical

Our extensive experience enable us to manufacture in‐house, a wide range of products, utilizing forging, thread rolling. Manufacturing capacity range from M3 (1/8”) to M100 (4” diameters)

In Mild Steel and Alloy Steel with Zinc Plating or in SS316 or SS304

PRODUCT TYPE

Factory: Plot No D‐222/31, Ext – 1, TTC M.I.D.C, Shiravne, Navi Mumbai, 400706, INDIA T: +912265107494 F: 912227710565 E: [email protected]

ANCHOR INTERNATIONAL – INDUSTRIAL PRODUCT DIVISION

DIMENSION: D x L x C x T DIMENSION: D x L x C x A X T

ANCHOR BOLT J-BOLT

DIMENSION: D x L x C x T DIMENSION: D x L x C x T

EYE BOLT U-BOLT

OTHER PRODUCTS PRESS PARTS

FULLY THREADED RODS EARTH RODS / CLAMPS CONSTRUCTION HARDWARE PINS ( DOWEL_SPLIT ) PLUGS, FITTINGS

CROSS ARM, J-SUPPORT, SPRING NUTS, CABLE COVERS, U-TUBES PIPE CLAMPS, PIPE HANGERS PIPE SUPPORTS, BUSHES, BASE PLATES, TIE-RODS ETC…

Quality control begins with the careful selection of mill certified materials and extends throughout the entire manufacturing process ensuring that products are released to their relevant British, European, American or other international standards. All incoming raw material is subject to random PMI inspection to ensure conformity.

Components manufactured by Anchor International are fully certified to customer requirements, including: Non-Destructive testing and tests witnessed by independent inspectorates.

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bolts & Nutsgon Bolts &et Cap Screeers Studsgon Nyloc Net Counterset Screws ined Parts

NDIA

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ASTM FASTENERS

SIZE & DIMENSION TOLERANCE THREAD

L equal to 12" (300 mm) and under

± 1 /16 (2mm) Nominal Size or Diameter of Stud Bolts

½" (M12) up to 1" (M27) Over 1" (M27)

Nominal size or Diameter of Stud – Bolts

¼" up to 3" 6mm to 75 mm L over 12" (300 mm) to 18" (458 mm) incl.

± ½" (3 mm) Inch Series

Unified Coarse Thread Series Class 2A and 2B ANSI B1.1 1960

Unified Thread (3 Pitch) Series Class 2A and 2B ANSI B1.1 1960

ISO Series Conform to R68 Conform to R 68 Increments in Length of ¼" or 6mm

As per customer requirements any length up to 3 meters (10)

L Over 18" (458 mm) ± ¼" (6 mm)

Notes: Length of first thread, not including point length of both ends

SPECIFICATION FOR FASTENERS UNDER DIFFERENT WORKING CONDITION

SERVICE CONDITION STUD-BOLTS NUTS WORKING CONDITION

HIGH PRESSURE HIGH TEMPERATURE

ASTM A 193 Gr B5 B6 B7 B7M B16 ASTM A463 Gr. 660 651

ASTM A 194 Gr 3 6 2H 2HM 4 or 7 8C 8C

0 - 620° C 0 - 480° C -50 - 450° C -50 - 450° C 700° C 700° C

HIGH TEMPERATURE HIGHLY CORROSIVE

ASTM A 193 Gr B8 B8L B8M 8ML B8T

ASTM A 194 Gr 8 8L 8M 8ML 8T

540 – 800 540 – 800 540 – 800 540 – 800

HIGH PRESSURE LOW TEMPERATURE

ASTM A 30 Gr L7 L43

ASTM A 194 Gr 4 or 7 7

-100 – 50 -100 – 50

LOW TEMPERATURE

ASTM A 320 Gr B8 B8C B8M B8T

ASTM A 194 Gr 8 8C 8M 8T

-250 – 100 -250 – 100 -250 – 100 -250 – 100

CHEMICAL STUD BOLTS- GRADES NUTS - GRADES

ANALYSIS B7 B7M B6 B8 B8M B8T B16 L7 2H/2HM G4 G7 G6 G8 8M 8T

CARBON 0.37 0.49

0.37 0.49

0.15 MAX

0.08 MAX

0.08 MAX

0.08 MAX

0.36 0.44

0.37 0.49

0.40 MIN

0.40 0.50

0.37 0.49

0.15 MAX

0.08 MAX

0.08 MAX

0.08 MAX

SILICON 0.37 0.49

0.15 0.35

1.00 MAX

1.00 MAX

1.00 MAX

1.00 MAX

0.20 0.35

0.15 0.35 0.15

0.35 0.15 0.35

1.00 MAX

1.00 MAX

1.00 MAX

1.00 MAX

MANGANESE 0.37 0.49

0.65 1.10

1.00 MAX

2.00 MAX

2.00 MAX

2.00 MAX

0.45 0.70

0.65 1.10 0.65

1.10 0.65 1.10

1.00 MAX

2.00 MAX

2.00 MAX

2.00 MAX

CHROMIUM 0.37 0.49

0.75 1.20

11.50 13.50

16.00 18.00

16.00 18.00

0.80 1.15

0.75 1.20 0.75

1.20 0.75 1.20

11.50 13.50

18.00 20.00

16.00 18.00

17.00 19.00

MOLYBDENUM 0.37 0.49

0.15 0.25 2.00

3.00 0.50 0.65

0.15 0.25 0.15

0.25 0.15 0.25 2.00

3.00

VANADIUM 0.25 0.25

SULPHUR 0.37 0.49

0.04 MAX

0.03 MAX

0.03 MAX

0.03 MAX

0.03 MAX

0.04 MAX

0.04 MAX

0.05 MAX

0.04 MAX

0.04 MAX

0.03 MAX

0.03 MAX

0.03 MAX

0.03 MAX

PHOSPHOR 0.37 0.49

O.O4 MAX

0.04 MAX

0.04 MAX

0.45 MAX

0.04 MAX

0.04 MAX

0.04 MAX

0.04 MAX

0.035 MAX

0.04 MAX

0.04 MAX

0.04 MAX

0.04 MAX

0.04 MAX

NICKEL 8.00 12.00

10.00 14.00

9.00 12.00 8.00

12.00

MECHANICAL PROPERTIES

UTS Kgs/mm (MIN) 87.9 70.3 77.3 52.7 52.7 52.7 87.9 87.9 YIELD STREES Kg/MM 73.8 50.2 59.8 21.1 21.1 21.1 73.8 73.8

ELONGATION % MIN 16. 18. 15 30 30 30 18 16 30 30 30

REDUCTION AREA % MIN 50. 50. 50 50 50 50 50 50 50 50 50

HARDNESS 94 TO 99 HRB

95.5 HRB

95.5 HRB

95.5 HRB/MAX

24 TO 38 HRB

24 TO 38 HRC

24 TO 38 HRC

20 TO 28 HRC

60 TO 105 HRB

60 TO 105 HRB

60 TO 105 HRB

Factory: D-222/31 EXT-1, TTC MIDC, Shiravni, Navi Mumbai – 400706. Maharashtra. INDIA. T: 912265107494 F: 912227710565 E-mail: [email protected]

ANCHOR INTERNATIONAL · HEAD OFFICE: Plot no 60 B, Nandanvan, Sector 17, Nerul {E}, Navi Mumbai 400...

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Transcript of ANCHOR INTERNATIONAL · HEAD OFFICE: Plot no 60 B, Nandanvan, Sector 17, Nerul {E}, Navi Mumbai 400...