Anchor Fluid Systems
Transcript of Anchor Fluid Systems
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HYDRAULIC HOSE, COUPLINGS, AND ASSEMBLIES
AnchorFluidSystems
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FOR MORE THAN 85 YEARS, CATERPILLAR HAS BEEN MAKING SUSTAINABLE PROGRESS POSSIBLE AND DRIVING POSITIVE CHANGE ON EVERY CONTINENT.
WITH 2011 SALES AND REVENUES OF $60.1 BILLION, CATERPILLAR IS THE WORLD’S LEADING MANUFACTURER OF CONSTRUCTION AND MINING EQUIPMENT, DIESEL AND NATURAL GAS ENGINES, FLUIDS, INDUSTRIAL GAS TURBINES AND DIESEL-ELECTRIC LOCOMOTIVES.
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CEO
Construction industries Components Speciality Products(Steel, Rubber, Composites)
Resources industries(Mining, Industral, Waste)
Energy & Power System(Engines)
Customer & Dealer Support
Corporate Services
ORGANIZATION
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BRAND PORTFOLIO
THE CATERPILLAR BRAND IS SUPPORTED AND STRENGTHENED BY 20 ENTERPRISE BRANDS, EACH VITAL TO THE SUCCESS OF THE ENTERPRISE AND EACH RESPONSIBLE FOR UNIQUE CONTRIBUTIONS TO CUSTOMER VALUE IN THE REGIONS WE SERVE.
Solar TurbinesA Caterpillar Company
TurbomachA Caterpillar Company
HINDUSTAN OLYMPIAN™
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CATERPILLAR MANUFACTURERS HIGH QUALITY HYDRAULIC HOSE AND COUPLINGS FOR INSTALLING ON EQUIPMENT IT MANUFACTURES AND FOR THE GENERAL MARKET BUSINESS SECTOR.
THE PRODUCT LINE INCLUDES MANY DIFFERENT CONFIGURATIONS OF HOSE AND COUPLINGS FROM SMALL DIAMETERS TO LARGE BORE HOSE PRODUCTS.
CAT DESIGNED HYDRAULIC HOSE, COUPLINGS, AND ASSEMBLIES ARE MARKETED UNDER THE CAT AND ANCHOR BRANDS.
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HOSE & COUPLING MANUFACTURING LOCATIONS
MENOMINEE (MI)
WEST PLAINS (MO)GOLDSBORO (NC)
OXFORD (MS)
FROSINONE (ITALY)
ATESSA (ITALY)
THIRUVALLUR (INDIA)
HOSE MANUFACTURING COUPLING MANUFACTURING HOSE ASSEMBLY MANUFACTURING
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THE ANCHOR PRODUCT LINE INCLUDES MANY DIFFERENT CONFIGURATIONS OF HOSE AND
COUPLINGS FROM SMALL DIAMETERS UP TO THE LARGE BORE HOSE PRODUCTS. ANCHOR BRAN-
DED PRODUCT IS MANUFACTURED FOLLOWING CATERPILLAR’S HIGH QUALITY STANDARDS
AND PRODUCTION SPECIFICATIONS. THE ANCHOR BRAND OFFERS PERFORMANCE PRODUCTS
AND SYSTEMS SOLUTIONS WITH PERSONALIZED SERVICE.
ANCHOR, WITH A HISTORY DATING BACK TO 1938, SPECIALIZES IN HIGH QUALITY HYDRAULIC
HOSE AND COUPLINGS FOR BOTH THE OEM AND GENERAL MARKET BUSINESS SECTORS.
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HOSE PRODUCTS
BRAIDED HOSESynthetic rubber tube, one or two braids of special high tensile steel wire reinforcements separated by layers of synthetic rubber. Oil and weather resistant synthetic rubber cover. Temperature range: -40°C to +150°C
R1 SAE 100 R1 AT R17 SAE 100 R17
1SN EN 853 / SAE 100 R1 AT PLUS R19 SAE 100 R19
2SN EN 853 / SAE 100 R2 AT R19 SAE 100 R19 PLUS
2SN EN 853 / SAE 100 R2 AT TOUGHGUARD™
Pilot and Control Line
R14 SAE 100 R14
2SC EN 857 / SAE 100 R16
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HOSE PRODUCTS
SPIRAL HOSESynthetic rubber tube, four or six spiral plies of high tensile steel wire reinforcements separated by layers of synthetic rubber. Oil and weather resistant synthetic rubber cover. Temperature range: -40°C to +120°C
R12 SAE 100 R12
R12 SAE 100 R12 MSHA TOUGHGUARD™
R13 SAE 100 R13
R15 SAE 100 R15
R15 SAE 100 R15 TOUGHGUARD™
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HOSE PRODUCTS
TEXTILE BRAIDED HOSESynthetic rubber tube, one or two textile braid reinforcements, synthetic rubber cover with all layers bonded. Temperature range: -40°C to +120°C
R4 SAE 100 R4 PLUS
R6 SAE 100 R6 PLUS
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HOSE PRODUCTS
THERMOPLASTIC HOSEElastomeric core tube, one or two fiber braid reinforcements special polyester cover with all layers bonded. Temperature range: -56°C to +100°C
R7 SAE 100 R7
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A LARGE SELECTION OF COUPLINGS to meet needs of the market, designed & tested as a system to work with Anchor hose. Complete traceability of the product.
COUPLINGS
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COUPLINGS
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Testing according to ASTM D 380 – SAE – EN Standards
Monsanto Rheometer and Mooney Viscometer for compound characteristics.
Tension, aging, hardness, & immersion testing conducted using statistical sampling.
Hydraulic Hose Testing: Rubber Laboratory
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Testing conducted according to Caterpillar engineering/design specifications
Wire dimension, tensile strength, torsion & coating.
Hydraulic Hose Testing: Wire Tensile Strength
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Dimensional evaluations are made at the final production phase before shipping to customers
According to the applicable SAE & EN Standards, the following dimensions are verified: internal bore, external diameter with exposed wire, cover elongation under pressure, burst pressure & adhesion between liner, wire and cover.
Hydraulic Hose Testing: Dimensional
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Additional test performed: Standards EN 6945, EN27326, ASTM D117
Cover abrasion resistance, ozone resistance, salt spray test (for couplings only).
Hydraulic Hose Testing: Abrasion, Corrosion, Climate
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Testing conducted following Standards EN 1402 - SAE J343, SAE J343 - EN 6803, SAE J1405 - EN 8032
Static pressure test, static impulse test, flex Impulse test.
Hydraulic Hose Testing: Pressure Testing
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Static pressure test according to EN 1402 – SAE J343
Hydraulic Hose Testing: Burst
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The Sikora measuring system is applied on the liner extruders
It ensures the concentricity within the prescribed tolerances on 100% of the hose batches.
Hydraulic Hose Testing: Concentricity
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Caterpillar designs couplings to work as a system with Cat hose and according to specific standards
Couplings are evaluated in the laboratories for: overall dimensions, thread dimensions, steel characteristics, e.g. hardness, tensile strength.Final finish e.g. rust prevention treatment/coatings
Hydraulic Hose Testing: Metallurgical
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Assembling instruction and crimping charts are provided in a password-protected section of the Anchor web-site:
www.anchorfluidsystems.com
Hydraulic Hose Testing: Assembly
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QUALITY
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Anchor Coupling Inc.
5520 13th Street Menominee MI 49858 USA Phone: 906 863 2671 · Fax: 906 863 3242
www.anchorfluidsystems.com