Analytical Linkage Synthesis

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Design of mechanisms

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  • Analytical Linkage

    SynthesisChapter 5

  • Types of Kinematic Synthesis Types

    Function Generation

    Correlation of an input function with an output function in a mechanism

    Path Generation

    Control of a point in the plane such that it follows some prescribed path

    Motion Generation

    Control of a line in the plane such that it assumes some sequential set of prescribed

    positions

  • Chapter 3 - Example 1 (revisited) Rocker Output- Two Position with

    Angular Displacement (Function)

    Design a four bar Grashof crank-rocker speed motor input to give 45 of rocker

    motion with equal time forward and back,

    from a constant speed motor input.

  • Two-Position Synthesis for Rocker Output

    Generic annotation

    Link 4 is the output link to be driven by a dyad consisting

    of link 2 and 3.

    To be determine: links 1, 2, 3, and O2.

    Defined: link 4, O4, 4 and

  • Procedure Choose a location on link 4 to

    attached link 3, B1 and B2 in its

    extreme locations. This defined R4.

    Two-Position Synthesis for Rocker Output

    4441 cos ROB xx 4441 sin ROB yy

    4442 cosROB xx 4442 sinROB yy

    12 BBRRM

    uMuRuL B 1

  • Procedure Place the crank pivot O2 suitable far

    from B1 along line L

    The length of the crank must be half the length of M

    Two-Position Synthesis for Rocker Output

    3 Class ,

    2 Class ,

    1 Class ,

    21

    21

    21

    MOB

    MOB

    MOB

    32 12

    KKMRR BO

    2/sin5.0 42 RMR

  • Procedure Link 3 can be found by

    subtracting R2 from the

    magnitude of RB1-RO2

    Link 1 is found by subtracting RO2 from RO4

    Grashof crank-rocker /no quick return

    Two-Position Synthesis for Rocker Output

    23 21RRRR OB

    241 OORRR

  • Two-Position Motion Generation AL

  • Two-Position Motion Generation AL Problem Statement

    Design a fourbar linkage which will move a line on its coupler link such that

    a point P on that line will be first at P1and later at P2 and will also rotate the

    line through an angle 2 between those two positions. Find the lengths and

    angles of the four links and the coupler

    link dimension A1P1 and B1P1.

  • Two-Position Motion Generation AL

  • Two-Position Motion Generation AL Procedure

    Define the two desired precision positions

    The dyad W1Z1 (red)defines the left half of the linkages.

    U1S1 (black)the right.

    The pin-to-pin length and angle of link 3 is define in

    terms of vector Z1and S1.

    1221 RRP

    111 SZV

  • Two-Position Motion Generation AL Procedure

    The ground links is define in terms of the two dyads

    First solve for the left side of the linkage

    To solve for W1 and Z1write the vector loop

    equation

    1111 UVWG

    0112122 WZPZW

  • Two-Position Motion Generation AL0112122 WZPZW

    0

    0

    222

    222

    21

    21

    jjjjjjj

    jjjjj

    wezeepezeewe

    wezeepzewe

    222 2111 jjjjj epezeewe

    22122

    22

    cossinsin1coscos

    sinsin1coscos

    pzz

    ww

    Real part:

    Imaginary part:

    22122

    22

    sinsincos1cossin

    sincos1cossin

    pzz

    ww

  • Two-Position Motion Generation AL

    22122 and,,,,,,,

    :ableseight vari are There

    pzw

    2212 and,,:statement

    problem in the defined are Three

    p

    ,, :assumed are Three 2

    equations two with thesolve are Two

    g,simplifyin

    221

    22

    22

    cos

    sinsin1coscos

    sinsin1coscos

    pC

    B

    A

    Strategy 1

  • Two-Position Motion Generation AL

    g,simplifyin

    221

    22

    22

    sin

    sincos1cossin

    sincos1cossin

    pF

    E

    D

    then,

    FEzDw

    CBzAw

    usly,simultaneo solving

    BDAE

    BFCEw

    BDAE

    CDAFz

  • Two-Position Motion Generation AL

    Strategy Second

    2212 and,,:statement

    problem in the defined are Three

    p

    2

    1

    2link

    ,, Zvector :assumed are Three

    z

    1W vector for the solveThen

    22122 and,,,,,,,

    :ableseight vari are There

    pzw

  • Two-Position Motion Generation AL

    11 Z and W vectorsof componentsy and x The

    2212121

    2121

    cossin1cos

    sin1cos

    pZZ

    WW

    yx

    yx

    Real part:

    Imaginary part:

    sin sin

    cos cos

    11

    11

    zZwW

    zZwW

    yy

    xx

    2212121

    2121

    sinsin1cos

    sin1cos

    pZZ

    WW

    xy

    xy

  • Two-Position Motion Generation ALg,simplifyin

    2212212

    222

    sin cos sin

    1cos sin 1cos

    pFpED

    CBA

    substituting:

    FDZCZBWAW

    EDZCZBWAW

    xyxy

    yxyx

    1111

    1111

    the solution is;

    A

    FDZCZBEDZCZAW

    xyyx

    x 2

    1111

    1

    A

    EDZCZBFDZCZAW

    yxxy

    y 2

    1111

    1

  • Two-Position Motion Generation AL

    0112122 USPSU

    222 2111 jjjjj epeseeue

    22122

    22

    cossinsin1coscos

    sinsin1coscos

    pss

    uu

    For the right hand dyad, U1S1

    Imaginary part:

    22122

    22

    sinsincos1cossin

    sincos1cossin

    pss

    uu

    Real part:

  • Two-Position Motion Generation AL

    22122 and,,,,,,,

    :ableseight vari are There

    psu

    2212 and,,:statement

    problem in the defined are Three

    p

    ,, :assumed are Three 2

    equations two with thesolve are Two

    g,simplifyin

    221

    22

    22

    cos

    sinsin1coscos

    sinsin1coscos

    pC

    B

    A

  • Two-Position Motion Generation AL

    g,simplifyin

    221

    22

    22

    sin

    sincos1cossin

    sincos1cossin

    pF

    E

    D

    then,

    FEsDu

    CBsAu

    usly,simultaneo solving

    BDAE

    BFCEu

    BDAE

    CDAFs

  • Two-Position Motion Generation AL

    Strategy Second

    2212 and,,:statement

    problem in the defined are Three

    p

    2

    1

    3link

    ,, Svector :assumed are Three

    s

    1U vector for the solveThen

    22122 and,,,,,,,

    :ableseight vari are There

    psu

  • Two-Position Motion Generation AL

    11 Z and W vectorsof componentsy and x The

    2212121

    2121

    cossin1cos

    sin1cos

    pSS

    UU

    yx

    yx

    Real part:

    Imaginary part:

    sin sin

    cos cos

    11

    11

    sSuU

    sSuU

    yy

    xx

    2212121

    2121

    sinsin1cos

    sin1cos

    pSS

    UU

    xy

    xy

  • Two-Position Motion Generation ALg,simplifyin

    2212212

    222

    sin cos sin

    1cos sin 1cos

    pFpED

    CBA

    substituting:

    FDSCSBUAU

    EDSCSBUAU

    xyxy

    yxyx

    1111

    1111

    the solution is;

    A

    FDSCSBEDSCSAU

    xyyx

    x 2

    1111

    1

    A

    EDSCSBFDSCSAU

    yxxy

    y 2

    1111

    1

  • Comparison Graphical/Analytical

  • Example 5-1 Design a fourbar linkage to

    move the link APB shown

    from position A1P1B1 to

    A2P2B2.

    Solution

    1. Draw the link APB in its two desired positions to

    scale

    2. Measure or calculate the values of the magnitude and

    angle of vector P21

    2.165

    416.2

    2

    21

    p

  • Example 5-1 3. Measure or calculate the

    values of the change in

    angle, 2, of vector Z from position 1 to 2,

    4. Assume three additional free choice. Using strategy 2,

    3.432

    4.38

    5.26

    298.1

    z

  • Example 5-1 5. Substitute these values in

    the corresponding equation

    A-F, W1x .. and obtain,

    6. Compare to graphical,

    This vector W1 is link 2

    6.71

    467.2

    w

    71

    48.2

    w

  • Example 5-1 7. Repeat the procedure for

    the link-4 side, the free

    choices,

    8. Substitute these values along with the original

    values,

    9. Compare the graphical solution

    6.85

    1.104

    035.1

    2

    s

    3.432.165416.2 2221 p

    4.15

    486.1

    u

    1453.1 u Vector U1 is link 4

  • Example 5-1 10. Line A1B1 is link 3,

    Line O2O4 is link 1,

    11. Check the grashofcondition

    12. Construct a model in CAD. Check for limiting

    conditions

    13. Check transmission angles

    111 SZV

    1111 UVWG