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ANALYZER KIT INSTRUCTION MANUAL

INTRODUCTION

The JLG designed SMART System" Is a motor control unit installed on electric lift vehicles, providing control of acceleration, deceleration, crsep and mmamum speed for lift, drive and other functions. The hand held analyzer provides diagnostic& configuration capabilities.

-The analyzer has a two line display and six buttons (LEFT& RIGHTarrows, UP &DOWNarrows, ESC and ENTER). The display shows various menus, diagnostic measurements and configuration settings. The buttons move between the variousdisplay items and adjust them flfpossible).

CONNECTING THE HAND HELD ANALVZER

-Connect one end of the cable, supplied with the analyzer, to the correct four pin connector on the motor control unit; therewill be only one connector which correctly fits the cable.

Connect the other end of the cable to the analyzer.

NOTE The ends of the cable are identical and can be reversed the cable end can only be Inserted one way into the matchingconnector

Power up the vehicle by turning the key to the platform or ground position and pulling the emergency stop buttons on; this

will power the SMARTSystem and the analyzer. .USING THEHAND HELD ANALYZER

The analyzer will display the current top level menu item, for example:

MENU:

DIAGNOSTICS

Press LEFT RIGHT (Q, El to move between menu items; press ENTER to select the displayed menu item

When a topTevei menu item is selected, a new set of menu items may e offered; press LEFT & RIGHTarrows then ENTERagain to select the required item.

To cancel a selected menu item, press ESC; then a different menu item can be chosen.

-The available menu items will vary depending on the vehicle; check the vehicle manual for more information.

CHANGINGTHE ACCESS lEVEL OF THE HAND HELDANALYZER

-When the analyzer is first connected, its access level ensures that most configurations cannot be changed; this ensuresthat a setting cannot be accidentally altered.

To change the access level, a PASSWORD must be entered; the password must be known.

To enter a password, first find the appropriate top level menu item:

MENU:

ACCESS LEVEL3

Press ENTER to select the ACCESS LEVELitem; then press UP DOWNarrows and LEFT & RIGHTarrows to enter the correct five digit password:

ACCESS LEVEL:CODE 33271

When the correct password is displayed. press ENTER to confirm it; the access level will change to match the passMword if not, press ENTER to check and correct the password).

-The correct passwords will vary depending on the vehicle; check the vehicle manual for more information.

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ADJUSTING CONFIGURATION USING THE HAND HELD ANALYZER

-When a personality item is selected, press UP & DOWNarrows to adjust its value, for example:

PERSONALITIES

DRIVE CCEL 1 0s

h e r ~ w i l lbe a maximum and minimum -for the value t o e n s u r e _ s a f e , o p e r a t i o n ~ t h evalue will notincreaseif UP is pressed "when at the maximum, or if DOWN is pressed when at the minimum.f the value does not change when UP or DOWN is pressed check the access level.

When a machine digit item is selected, press UP & DOWN (e, e) to adjust its value, for example:

GROUND AlJ\RM:

= DRIVE

The effect of the machine digit value is displayed along with its value; there will only be certain settings allowed to ensuresafe operation.

If the value does not change when UP or DOWN is pressed. oheck the access level.

The available personality and machine digit items will vary depending on the vehicle; check the vehicle manual for moreinformation.

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