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AN INTRODUCTION TO

Heavy Engineering Workshop (A unit of Jaiprakash Associates Limited)

 

   

 

 

World Class Designer&Manufacturerof : Hydro Mechanical Equipments Cement Plant Equipments Railway Bridges Mechanical Handling & Mass Transfer Equipment (Cranes & Belt

Conveyors) Tanks & Vessels Special & General purpose Steel Structures including for long

spans (up to 45m span) Heavy Steel Structures for Super Thermal Power Stations Turbine Runners (Repair & HVOF Coating)

 

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Logistics & Area

LOCATION:Jaypee Nagar, Rewa, M.P., India NEAREST DOMESTIC AIRPORT:Khajuraho (170 KM) NEAREST INTERNATIONAL AIRPORT:New Delhi NEAREST RAILWAY STATION:Satna (50 Km) : Rewa (14 Km) from workshop site. NEAREST TOWN:Rewa, a District Centre (14 Km) TOTAL LAND AREA :103980Sq.m. SHOP FLOOR AREA: 38325Sq.m.

Covered Area:17030Sq.m Open Gantry:12020Sq.m

AUXILARY & SUPPORT SERVICES: 5800 Sq.m RESIDENTIAL COLONY: Exclusive Residential Colony adjacent to large Cement Plant of 7.0 MTPA capacity.

MASTER PLAN OF WORKSHOP

 

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10 

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Key Machine Tools, Testing & Handling Facilities

CNC HORIZONTAL BORING MACHINE “JUARISTI, SPAIN”

Spindle 160mm Travel 10.0Mx4.0Mx2.2M (Floor Type)

HORIZONTAL BORING MACHINE”WMW,GERMANY” Spindle 125mm Travel 2Mx1.6Mx1.1M

5 AXIS MILING MACHINE “JUARISTI, SPAIN”

Travelling Column Type Milling M/C including Supporting Digital

CNC UNIVERSAL MILLING “MECOFF, ITALY”

Longitudinal Travel 4.0M,Vertical Travel 1.5M

PLANO MILLER MACHINE “WALDRICH SIEGEN”

Bed Length 20.5 M, Table 9.0Mx2M, V-Travel 1.5M

DOUBLE COLUMN PLANO MILLER Bed Length 18.0 M, Table 2.06Mx10.3M

RUNNER COATING FACILITY BY ROBOT “TEFA, USA”

600 X 175 with JP 5000Gun

STRESS RELIEVING FURNACE Capacity 3.5 Mx3.5M x 12.0M, Load-30T

TRANSPORTABLE INDUSTRIAL X-RAY “AGFA, GERMANY”

Capacity 65 mm Thk with LCD Display & Digital Control

DIGITAL ULTRASONIC FLAW DETECTOR “AGFA, GERMANY”

Fingertip Probes 10/13 mm , Angle Beam 45, 60& 70

UNIVERSAL TENSILE TESTING 1000KN VOM-50 PORTABLE UNIVERSAL RADIAL DRILLING MACHINE, VHS, CZECH, REPUBLIC

Spindle 75 mm Travel 1.55 M (H) x 2.4 M (L) Arm Radius - 2270 mm

UNIVERSAL PENDULUM IMPACT TESTING MACHINE

Impact Energy 300Joule

 7 AXISCNC HORIZONTAL BORING MACHINE UNIVERSAL MILLING MACHINE                               S R FURNACE 

 DOUBLE COLUMN PLANO MILLER                       5 AXIS MILLING MACHINE     PORTABLE UNIVERSAL RADIAL DRILLING

   THEODOLITE         UNIVERSAL TESTING MACHIN        X‐RAY MACHINE             COLUMN‐BOOM SAW M/C 

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Product Range

HYDRO-MECHANICAL EQUIPMENT Wt. (MT) RADIAL GATE 2400

BONNETED EMERGENCY GATE 1150

STOPLOG & OTHER SLIDING GATES 4200

FIXED WHEEL GATES 1200

CONSTRUCTION SLUICE GATE 325

INTAKE TRASH RACK 2400

HOIST SUPPORT STRUCTURE 700

TOTAL 12375

CEMENT PLANT EQUIPMENTS Wt. (MT) ROLLER PRESS & CLASSIFIER HOUSING 100

PREHEATER CYCLONE 450

KILN 2150

VERTICAL MILL (RAW / COAL MILL) 2055

IMPELLER 50

PREHEATER SUPPORTING H-BEAM STRUCTURE 3500

TOTAL 8305

RADIAL GATE (TRIAL ASSEMBLY)                               IMPELLER FAN                              BONNETED EMERGENCY GATE 

                       RAW MILL                                                  IMPELLER SHAFT                           HOIST SUPPORTING STRUCTURES

   KILN SHELL                                             FIXED WHEEL GATE                                  INTAKE TRASH RACKS 

 

BRRA

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OWER XHAUST S

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OTAL

AIMER BRIDGE

OWER CRANE 

                        

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BACK AC

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DELINGMER

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OVER BRIDGE G

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ANING SYS

COLUMN         

HOPPER           

GIRDER (18 M

ange

AB 5T

STEM

                     A

                       

M SPAN)

CC DUCT FOR

  RECLAIMER 

P

Wt

Wt4

2

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Wt1

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5

R CPP 

BRIDGE 

a g e :  8 of 

t. (MT) 45

t. (MT) 4200

50

2840

400

325

7815

t. (MT) 1350

4350

5700

10 

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Production, Dispatch&Dispatch-Value Trends

0

2000

4000

6000

8000

10000

12000

14000

16000

18000

20000

2003‐04 2004‐05 2005‐06 2006‐07 2007‐08 2008‐09 2009‐10 2010‐11 2011‐12 2012‐13

Production (Mt)Despatch (Mt)Despatch Value (RS, In Lacks)

KILN SHELL SECTIONS ( 5.2 m)                                                           KILN SHELL SECTION ( 4.8 m) 

     PORTAL RECLAIMER                                                                          BRIDGE RECLAIMER

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“We aim to achieve perfection in everything we undertake and we have a commitment to excel. It is the determination to transform every challenge into opportunity; to seize every opportunity to ensure growth and to grow with a humane face that drives us.”

Jai Prakash Gaur (Founder Chairman)

Workshop : Chijjwar Road, Jaypee Nagar-486450, Dist-Rewa, (M.P), India,Ph: +91 (7662) 229144& 236118, Fax: +91(7662) 229143

Regd. Office: ‘JA House’, 63, BasantLok, VasantVihar, New Delhi-11005, India, Ph: +91 (11) 26141540 & 26147411 Fax: +91 (11) 26145389

Head Office

Sector – 128, Noida,-201304, Uttar Pradesh, IndiaPh: +91 (120) 2470800 &4609000, Fax : +91 (120) 4609464 & 4609496