An Engineer’s Guide to OSHA’s New Recommendations for Arc Flash Studies

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An Engineer’s Guide to OSHA’s New Recommendations for Arc Flash Studies

Transcript of An Engineer’s Guide to OSHA’s New Recommendations for Arc Flash Studies

Page 1: An Engineer’s Guide to OSHA’s New Recommendations for Arc Flash Studies

An Engineer’s Guide to OSHA’s New Recommendations

for Arc Flash Studies

Page 2: An Engineer’s Guide to OSHA’s New Recommendations for Arc Flash Studies

Before We Start q  This webinar will be available at

www.windpowerengineering.com & email

q  Q&A at the end of the presentation

q  Hashtag for this webinar: #WindWebinar

Page 3: An Engineer’s Guide to OSHA’s New Recommendations for Arc Flash Studies

Moderator Presenter

Paul Dvorak Windpower Engineering

& Development

Tahnee Miller Ulteig

Page 4: An Engineer’s Guide to OSHA’s New Recommendations for Arc Flash Studies

An Engineer’s Guide to OSHA’s New

Recommendations for Arc Flash Studies

Tahnee Miller, PE Ulteig

[email protected]

Page 5: An Engineer’s Guide to OSHA’s New Recommendations for Arc Flash Studies

Objective •  Explain the impact of a new OSHA filing which affects the

calculation methods of arc flash risk assessment from the perspective of a consultant engineer.

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Overview

•  Basics of arc flash •  How arc flash is calculated •  Impact of OSHA 29 CFR Parts 1910 and 1926 final ruling •  Incorporating OSHA ruling into arc flash studies

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Arc Flash Basics •  Defined by NFPA 70E-2015: a dangerous condition

associated with the possible release of energy caused by an electric arc.

•  An arc flash risk assessment must include: o  Incident Energy at a given working distance o  Arc Flash Boundary o  Personal Protective Equipment (PPE) that must be worn inside the AF boundary

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Calculation Methods •  NFPA 70E-2015 •  IEEE 1584 •  Ralph Lee Method •  ANSI/IEEE C2 NESC, Section 410 •  Etc.

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OSHA 29 CFR 1910/1926 •  Released in April 2014, became effective in July 2014 •  Replaces the incorporation of these consensus standards

with a set of recommendations •  Appendix E to Subpart V of Part 1926 summarizes OSHA’s

recommendations for calculation methods for equipment •  Includes detailed comparison of the options

o  Summary on following slides

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NFPA 70E-2012 Annex D (Lee Equation)

•  <= 600 V o  Acceptable for open-air arcs (though not typically used at this voltage)

•  > 600 V and <= 15 kV o  Reasonable, but conservative, so PPE will be heaver and bulkier than needed

•  > 15 kV o  Should only be used to estimate incident energy if the employee exposure is

calculated to be less than 2 cal/cm2

•  Estimates incident energy levels for three-phase arcs

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Doughty, Neal, and Floyd •  <= 600 V

o  Conservative, but reasonable

•  > 600 V o  Not acceptable o  Testing was performed exclusively with an electrode spacing of 32 mm at 600 V

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IEEE Std 1584b-2011 •  Refers to IEEE Std 1584-2002 including both amendments •  <= 15 kV

o  Reasonably estimates incident energy o  Accounts for differences between single-phase and three-phase arcs and between

arcs in open air or enclosed arcs

•  > 15 kV o  Outside the range of the standard and thus not recommended

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ARCPRO •  Based on tested heat flux data in lab •  <= 15 kV

o  Can be used as long as arc is single phase and open air o  Conversion factors for three-phase or enclosed arcs are not verified

•  > 15 kV o  Same issues as <= 15 kV, but since there is no reasonable alternative, OSHA

considers this method as a reasonable estimate if the conversion factors are used

•  NESC tables in Section 410 based on ARCPRO calculations

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Incident Energy Calculation Method

600 V and Less2 601 V to 15kV2 More than 15 kV 1Φ 3Φa 3Φb 1Φ 3Φa 3Φb 1Φ 3Φa 3Φb

NFPA 70E-2012 Annex D (Lee Equation) Y-C Y N Y-C Y-C N N3 N3 N3

Doughty, Neal, and Floyd Y-C Y Y N N N N N N

IEEE Std 1584b-2011 Y Y Y Y Y Y N N N ARCPRO Y N N Y N N Y Y4 Y4

Table 1 – Selecting Reasonable Incident-Energy Calculation Method1

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Table 1 Notes

1Φ: Single-phase arc in open air 3Φa: Three-phase arc in open air 3Φb: Three-phase arc in enclosure (box) Y: Acceptable: produces a reasonable estimate of incident heat

energy from this type of electric arc N: Not acceptable: does not produce a reasonable estimate of

incident energy from this type of electric arc Y-C: Acceptable: produces a reasonable, but conservative, estimate of

incident heat energy from this type of electric arc

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Incorporating Ruling •  Equipment <= 15 kV

o  IEEE Standard 1584b-2011 •  Equipment > 15 kV

o  ARCPRO calculations adjusted with conversion factors for three-phase arcs in open air or in an enclosure

o  NESC Section 410 tables (based on ARCPRO test data)

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Thank You

Tahnee Miller, PE Ulteig

[email protected]

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Questions?

Paul Dvorak Windpower Engineering & Development [email protected] Twitter: @windpower_eng

Tahnee Miller Ulteig [email protected]

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