Amul Ind. Pvt. Ltd. Project Report-Prince Dudhatra
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Transcript of Amul Ind. Pvt. Ltd. Project Report-Prince Dudhatra
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Few Words About Us
We are one of the leading manufacturers of Connecting Rods, CrankShafts, Cam Shafts, Cylinder Block, Cylinder Head as well as various
Auto parts for Automotive & Internal Combustion Engine application
for about decade
Amul is a powerful combination of Tradition, Ethos and Experience. Today as
one, we're smarter, faster and stronger than ever- and determined to
become more so. Amul is a leading global manufacture of automotive
components serving almost every major vehicle manufacturer worldwide.
Headquartered in Rajkot, Gujarat- INDIA, has state-of-the-art manufacturing
units at various locations in India with teamwork of 2000 plus. The group has
created a value based enterprise uniquely positioned to provide customers
with innovative solutions that deliver best vehicle performance, quality and
value for their product. We've continued to transform ourselves through
aggressive productivity improvement, leading-edge technologies and
sustained customer relationships. Having dedicated ourselves on knocking
down any barriers that come across our way from reaching the potential. We
have moved quickly, decisively and are committed towards creating the
group image & customer values.
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Needless to mention that Amul has already entered the Business of 5Cs
namely Connecting rods, Crank Shafts, Cylinder Blocks, Cylinder Heads, and
Cam Shafts for the Automotive & Engineering Industry.
Group Of Companies
Engineering Companies
Adico Spares Pvt. Ltd.
Adico Forge Pvt. Ltd.
Advance Technomech Pvt. Ltd.
Galaxy Chains Pvt. Ltd.
Galaxy Conveyors Pvt. Ltd.
Galaxy Bearings Ltd.
Amul Crankshafts Pvt. Ltd.
Amber Technologies
Amul Auto Components Pvt. Ltd.
Amul CrankCase Pvt. Ltd.
Avico Exim Pvt. Ltd.
Forge & Forge Pvt. Ltd.
Adico International
Royale Touche Aluminium Pvt. Ltd.
Non-Engineering Companies
Amultek Software Solutions Pvt. Ltd.
Galaxy School Systems
Modern Constructions Co.
Galaxy Cinema
KG Intimatewear
http://www.amulind.com/adico_spares.htmlhttp://www.amulind.com/adico_forge.htmlhttp://www.amulind.com/advance_technomech.htmlhttp://www.amulind.com/galaxy_chains.htmlhttp://www.amulind.com/galaxy_chains.htmlhttp://www.amulind.com/galaxy_conveyors.htmlhttp://www.amulind.com/galaxy_conveyors.htmlhttp://www.amulind.com/galaxy_bearings.htmlhttp://www.amulind.com/amul_crankshaft.htmlhttp://www.amulind.com/amber_techno.htmlhttp://www.amulind.com/amul_auto_components.htmlhttp://www.amulind.com/amul_crankcase.htmlhttp://www.amulind.com/avico_exim.htmlhttp://www.amulind.com/forge_n_forge.htmlhttp://www.amulind.com/adico_int.htmlhttp://www.amulind.com/adico_int.htmlhttp://www.amulind.com/royale_touche.htmlhttp://www.amulind.com/royale_touche.htmlhttp://www.amulind.com/amultek.htmlhttp://www.amulind.com/amultek.htmlhttp://www.amulind.com/adico_spares.htmlhttp://www.amulind.com/adico_forge.htmlhttp://www.amulind.com/advance_technomech.htmlhttp://www.amulind.com/galaxy_chains.htmlhttp://www.amulind.com/galaxy_conveyors.htmlhttp://www.amulind.com/galaxy_bearings.htmlhttp://www.amulind.com/amul_crankshaft.htmlhttp://www.amulind.com/amber_techno.htmlhttp://www.amulind.com/amul_auto_components.htmlhttp://www.amulind.com/amul_crankcase.htmlhttp://www.amulind.com/avico_exim.htmlhttp://www.amulind.com/forge_n_forge.htmlhttp://www.amulind.com/adico_int.htmlhttp://www.amulind.com/royale_touche.htmlhttp://www.amulind.com/amultek.html -
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Adico Spares Pvt. Ltd.
Range Of Products
Adico Spares Pvt. Ltd. (Rajkot) is established in 1965 and engaged
in marketing of Stationary Diesel Engines Spares, Automotive
Engine Components, Anti-friction Roller & Ball Bearings, Roller
Chains and Conveyors, Electrical Pumps and other industrial products
through a strong marketing network of 18 branches across India.
11, AJI VASAHAT GIDC,
PLOT NO. 840, BEHIND PGVCL
OFFICE
RAJKOT, GUJARAT - 360003
+91 281 2384559/2389595
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Advance Technomech Pvt. Ltd.
Adico Forge Pvt. Ltd.
Range Of Products
We are Adico Forge Pvt. Ltd. And we bring to the global marketplace a
tradition of superior technology, unbeatable quality, and uncompromising
value. We are a single point production source. So you receive the
benefits of a system that applies stringent quality checks across the
complete production cycle from design to the production , every stage
is checked, verified and certified.
Pre-cut steel billets ate heated in induction heaters for minimal loss if
heat & controlled heat parameters. Our 1000,1600 & 2500 ton Russian
forging presses can produce parts that weight from 0.6 kgs to 5 kgs.
To keep up with the latest Manufacturing Technologies we would like to
introduce ourselves as a only manufacturer of fractured connecting Rod
Forgings in India.
www.adicoforge.com
SAFALYA,1103/A-9 ADARSHCOLONY
OPP.VIDYA BHAVAN HIGHSCHOOL,
PUNE-411016
91-20-256571149373322270
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Advance Technomech Pvt. Ltd. (Pune) is engaged in refurbishing of
precision and branched machine tools. Unit also has better strength of
engineering and SPM and manufacturing precision special purpose
gauges.
S.NO -5 KESHAVNASAR
MUNDHWA
PUNE-411036
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Galaxy Conveyors Pvt. Ltd.
Galaxy Chains Pvt. Ltd.
Range Of Products
Galaxy Chains Pvt. Ltd. (Rajkot) was established in 1991 with full
fledged manufacturing facilities and capabilities. The company is
certified with ISO 9001:2000 certificate by TUV South Asia Ltd. for
the established Quality Management System.
The company is into manufacturing of Material Handling ConveyorChains and Power Transmission chains for Power projects, Chemical,
Fertilizer, Cement, Steel, Railway, Automation industry etc.
www.galaxychains.com
SHAPAR INDUSTRIAL ZONE
OPP.FIELD MARSHAL HIGH
SCHOOL,
SHAPAR (VERAVAL)
DIST. RAJKOT - 360 024
GUJARAT
91 2827 - 252217, 252218
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Range Of Products
www.galaxyconveyors.com
Galaxy Bearings Ltd.
SHAPAR INDUSTRIAL ZONE
OPP.FIELD MARSHAL HIGH
SCHOOL,
SHAPAR (VERAVAL)
DIST. RAJKOT - 360 024
GUJARAT
91 2827 - 252217, 252218
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Range Of Products
Galaxy Bearings Limited, is the first public limited company with
public equity of the Adico-Galaxy group. We commenced production
of taper and cylindrical roller bearings in the year 1993. Today, we
manufacture about 400 types of taper and cylindrical roller bearings
in the range of 25 mm to 150 mm bore. We manufacture up to 3.5
million bearings per year.
We have state-of-the-art technology to cater all the stages of our
product lifecycle from initiating the rolling-forging process, to
machining (both CNC and rough), to super fine finishing on CNC
machines.
Amul Crankshaft Pvt. Ltd.
SURVEY NO. 253,
NATIONAL HIGHWAY NO. 8-B,
SHAPAR - 360002
RAJKOT (GUJARAT)
+91 2827 252400/1/2
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Range Of Products
Along with the Con Rods being catered to almost all the OEMs in
India for various Segments like Automotive, Tractors, Compressors
etc, we are also indulged in manufacturing 1, 2 & 3 Cylinder
Crankshafts to the tune of 20,000 to 25,000nos per month over the
span of more than past 15 years. Till 2006 we were producing all
these Crankshafts from the Rajkot plant only.
However to enhance the Production capacity for Multi Cylinder
Crankshafts we had put a new facility in 2006 namely Amul
Crankshafts Pvt. Ltd at Sanaswadi just besides our Press Forging
Plant. Looking at the availability of raw material, man power skill and
required infrastructure the plant has been set up at a strategic
location on the Pune Nagar Highway and is spread over a spacious
area of 5 acres land. Keeping in view of the stringent requirements
of this component, all the Machines have been Imported from Europe
from the world renowned Daimler Chrysler in February06. We are
attaching herewith the machinery list as a Annexure 1 for your kind
persual. You will notice that we are equipped with all the superb
world class machines except Fillet Radius Rolling Machines, which is
too costlier.
GAT NO. 1224/2 SURVEY NO
112/2
SANASWADI, TAL SHIRUR
PUNE-412208
9960750445
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Recently, we are also putting up a new Crankshaft Plant in Rajkot for
our valued customer M/s Lombardini India for their 2, 3 & 4 CylinderCrankshafts for their Italy requirements. The Machines are already
Ordered by us. The Fillet Radius Rolling Machine being Imported
from Italy will be supplied by Lombardini. The plant set up will be
completed and will be ready for production by Nov08.
Amul Crankshaft (Pune plant) is presently designed to give a
production output of 400 nos Crankshafts per day to cater the
Industry Requirement at the tune of 8000-10000nos per month.
However at present we are producing 5000 nos Crankshafts for our
OEM Customers like Tata Motors Ltd for their 2.2L and 4DL
Crankshafts requirements @ tune of 200nos per day. Still we are left
with the spare capacity of 3000 nos per month.
On viewing your 3 Cylinder & 4 Cylinder Crankshaft drawings, we
feel that we can cater your 3 and 4 Cylinder Crankshafts as per your
requirement. For this, the Rough Turning Operations till Fillet Radius
Rolling could be done at Pune first. Later on, Crankshafts could be
brought to Rajkot for Fillet Radius Rolling and could be again send
back to Pune for finish Operations. The fully finished Crankshafts
could be despatched to you at Ranipet directly from Pune.
Amber Technologies
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Range Of Products
Amul Auto Components Pvt. Ltd. is a dedicated unit for
manufacturing Crankshafts and Connecting Rods of Light Utility
Vehicles for TATA MOTORS Ltd. This unit is setup in a Special TATA
Vendor Park zone with CNC Grinders, set of SPMs & Induction
Hardening Machine to produce finish Crankshafts for the Customers
Amul Crankcase Pvt. Ltd.
MODEL COLONY NR. COLUMBUS
SCHOOL
RUDRAPUR 263153
05944 247474
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Range Of Products
Amul Crankcase Pvt. Ltd. is based at the steel city of India,
Jamshedpur. The Unit comprises of series of Heller CNC Machines
(Germany) for giving the output of Machined Cylinder Blocks to cater
TATA Motors, JSR for their HVC productions.
Avico Exim Pvt. Ltd.
E-173 ASHIANA SUN CITY
BALIGUMA -MANGO,
JAMSHEDPUR
92346 12461
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Range Of Products
We are specialised in manufacturing and supplying Ferrous and Non-
Ferrous Casting, Forgings, Precision Machined Parts and stamping
Parts. We adopt process oriented and high quality standards which
meets the international manufacturing norms.
Our manufacturing facilities at various locations in India constitutes
hightech CNC machining centers, CNC turning centers supported by
Quality forgings, Casting units. The Stamping facilities include Sheet
Metal Presses of various capacities backed by welding, surface
treatment for Assembly and fabrication etc.
Forge & Forge Pvt. Ltd.
SAFALYA,1103/A-9 ADARSH
COLONY
OPP.VIDYA BHAVAN HIGH
SCHOOL,
NEAR MODEL COLONY TELE.EXCHANGE,
PUNE-411016
+91 020 25652493
+ 91 020 25671747
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Forging plant to manufacture parts up to 25 Kgs.
Production 1200 MT per month.
Supplying to OEMs for Earth Moving Equipments, Diesel
Engines, Trucks and Defence.
Pneumatic Hammers with capacity ranging from 1 T to 10 T.
Quality System: ISO 900
www.forgenforge.com
Adico International
AHMEDABAD ROAD,
RAJKOT- 360 003.
GUJARAT (INDIA)
+ 91 - 281 - 2456101
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As Exports through the Group Companies increased, the need
was to establish one Export Oriented Unit which resulted in
the formation of Adico International.
Today all the Exports from the Diesel Engine Segment are
made through Adico International.
Royale Touche Aluminium Pvt. Ltd.
3-W,
BHAKTINAGAR INDUSTRIAL ESTATE ,
RAJKOT, GUJARAT - 360002
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'Royale Touche' India's pioneers in the field of decorative laminates.We have set bechmarks and established outposts of excellence for
over a quater of a century now. Colour, Textur, quality, durability,
outreach, credibility, all of these have contributed towards making
Royale Touche a globally recognized and respected brand in
decorative laminates.
India is becoming increasingly design savvy. Globally too, the
demand for technology-driven innovations in the field of design anddecor is on the rise. From our position as unrivaled leaders of our
industry, we can see clearly the requirements, the challenges and
the solutions to the world's design dilemmas.
Which is why we have decided to extend our operations into a new
field. "aluminium extrusions". the smart, eco-friendly, versatile and
extremely viable alternative to wood.
PLOT NO.: 30-31,
SAKET INDUSTRIAL ESTATE ,
NR. NOVA PETRO CHEMICALS,
SARKHEJ-BAVLA HIGHWAY,
MORAIYA GAM,
AHMEDABAD- 382 213
GUJARAT
+91 2717 250098, +91 9825827503
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Amultek Software Solutions Pvt. Ltd.
Amultek is a diversified offshore IT solutions company offering world
class application development services. It's aim and object are to
fulfill technological needs and expectations of the customers in time
bound and cost effective manner with a quest for world class quality
and efficient responsiveness.
The professionals well experienced in this line of services manage the
company. The competence and expertise of Amultek lie in it's IT
services, business solutions and outsourcing, onsite and offshoresoftware development, maintenance and offshore project
management services.
www.amultek.com
604, EMBASSY TOWER,OPP. JUBILEE GARDEN,
RAJKOT 360 001, INDIA.
+91 281 222 9502
mailto:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]://www.amultek.com/mailto:[email protected]:[email protected]://www.amultek.com/ -
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Our Network
Today we are considered one of the leading manufacturers of Connecting
Rods, Crankshafts & Other Automobile components.
We also export our goods to overseas O.E.M. customers.
We Export to:
Canada, USA, UK, Italy, Germany, Turkey, Iran, Argentina, South Africa, UAE,
BAngladesh, Brazil, Japan, Colombia, Morocco, Nigeria, Egypt, Ghana, Sudan, Tanzania,
Sudan, Vietnam, Thailand, Singapore, Malaysia, Australia
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Types of Products
Products - Connecting Rods
mailto:[email protected]:[email protected]://www.amulind.com/cylinder_heads.htmlhttp://www.amulind.com/cylinder_blocks.htmlhttp://www.amulind.com/crankshafts.htmlhttp://www.amulind.com/camshafts.html -
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Range Of Products
We expertise ourselves for manufacturing Connecting Rods
ranging from 0.3 Kg. to 12 Kgs. in weight and 90 mm to 310 mm
in size with respect to its Center Distance. Material range includes
Steel & Aluminium in both forging and casting condition. We are
also gearing up our selves for processing Connecting Rods of
unconventional materials.
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Clients
Mahindra & Mahindra
TATA Motors
Avtec Ltd
Force Motors
Eicher Motors
SAME Duetz Fahr India Ltd
Simpson & Co
Ashok Leyland Ltd
Greaves Cotton Ltd
Escorts
Cummins India
New Holland India
Kirloskar Oil Engines
Ltd
Tafe Motors & Tractors
Ltd
Premier India Ltd
Frick India Ltd
Tata Cummins
International Tractors
Ltd
John Deere India
John Deere France
Maruti Suzuki India
Ltd
Lombardini Italy
Iveco Italy
V M Motori
Unit:
Amul Industries Pvt. Ltd. Unit-1 Rajkot
Products Camshafts
mailto:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected] -
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Range Of Products
To complete the 5 Cs, we also produce the 4 Cylinder Camshafts for
our OEM Customer.
Clients
OEM Manufacturers
Unit:Amul Industries Pvt. Ltd.
Products Crankshafts
Range Of Products
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Along with the Con Rods being catered to almost all the OEMs in India forvarious Segments like Automotive, Tractors, Compressors Industry, we are
also indulged in manufacturing 1, 2, 3 & 4 Cylinder Crankshafts to the tune
of 20,000 to 25,000 nos per month over the span of more than past 15
years.
Clients
Mahindra & Mahindra
TATA Motors
Cummins India
Kirloskar Oil Engines Ltd
Tafe Motors & Tractors Ltd
Tecumseh Products India Ltd
Ingersoll-Rand India
SAI India
Chinook
Abac
Unit:
Amul Crankshafts Pvt. Ltd. PuneAmul Inustries Pvt. Ltd.
Products - Cylinder Blocks
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Range Of Products
We are fully equipped with a series of Heller Machines to produce
the 6 Bore Cylinder Blocks with an installed capacity of 150 nos
per day i.e. 45,000 nos Cylinder blocks per annum for our
existing Customers
Clients
TATA Motors
SAME Duetz Fahr India Ltd
UnitsAmul Crankcase Pvt. Ltd.
Jamshedpur
Products - Cylinder Heads
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Range Of Products
Along with Cylinder Blocks, we also produce the Cylinder Heads for our
Automotive OEM Customers as well as for various other applications.
Clients
TATA Motors
SAME Duetz Fahr India Ltd
Units
Amul Crankcase Pvt. Ltd. JamshedpurAmul Industries Pvt. Ltd. - Ranipet
Events & Awards
Awards & Achievements
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Participation in Exhibitions
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Meetings
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QMS
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To fulfill the needs for continuous quality improvement and ensure continued
customer satisfaction we have adopted ISO 9002:1994 & QS 9000, Mar,
1998 Quality system since April 2000 with the view of continuous
improvement, defect prevention, reduction of variation & waste in supply
chain. We have set up highly sophisticated plant with a capability to produce
connecting rods and multi cylinder crank shafts along with in-house
laboratory facility & S.Q.C. Culture.
It has been our regular practice to develop any critical component for
Automotive & I.C. Engine application. This has been backed up consistently
through our comprehensive in-house technical expertis e.
AMUL INDUSTRIES PVT. LTD. is committed in building a quality organization
with customer satisfaction as the core focus. We provide products and
services which adequately meet customer requirements thereby ensuring
their satisfaction.
QUALITY POLICY
Amul Industries is committed for achieving Total Customer Satisfaction
through
Consistently supplying quality products to our valued customerin time.
Continuously improve on quality standards by implementingprocess
controls & prevention techniques.
Improving manufacturing facilities.
This commitment is met by nurturing quality culture & team spirit.
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R&D
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CAE Design Analysis
Case Study Type Basic Analysis
Geometry Format Parasolid form from PRO E Wildfire 3.0
Software used MSC Nastran
Static Analysis Stress Strain Output
Dynamic Analysis
Strain Energy Measurement
(Mode Shapes Investigation)
Fatigue Analysis Life Cycle Estimation
Our Clientele
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Escorts Force Greaves
Eicher Tecumseh John Deere
Lombardini Same Deutz-Fahr
Elgi
Avtec Iveco Chinook
ICML Tata Cummins Maruti
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