Amul Ind. Pvt. Ltd. Project Report-Prince Dudhatra

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    Few Words About Us

    We are one of the leading manufacturers of Connecting Rods, CrankShafts, Cam Shafts, Cylinder Block, Cylinder Head as well as various

    Auto parts for Automotive & Internal Combustion Engine application

    for about decade

    Amul is a powerful combination of Tradition, Ethos and Experience. Today as

    one, we're smarter, faster and stronger than ever- and determined to

    become more so. Amul is a leading global manufacture of automotive

    components serving almost every major vehicle manufacturer worldwide.

    Headquartered in Rajkot, Gujarat- INDIA, has state-of-the-art manufacturing

    units at various locations in India with teamwork of 2000 plus. The group has

    created a value based enterprise uniquely positioned to provide customers

    with innovative solutions that deliver best vehicle performance, quality and

    value for their product. We've continued to transform ourselves through

    aggressive productivity improvement, leading-edge technologies and

    sustained customer relationships. Having dedicated ourselves on knocking

    down any barriers that come across our way from reaching the potential. We

    have moved quickly, decisively and are committed towards creating the

    group image & customer values.

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    Needless to mention that Amul has already entered the Business of 5Cs

    namely Connecting rods, Crank Shafts, Cylinder Blocks, Cylinder Heads, and

    Cam Shafts for the Automotive & Engineering Industry.

    Group Of Companies

    Engineering Companies

    Adico Spares Pvt. Ltd.

    Adico Forge Pvt. Ltd.

    Advance Technomech Pvt. Ltd.

    Galaxy Chains Pvt. Ltd.

    Galaxy Conveyors Pvt. Ltd.

    Galaxy Bearings Ltd.

    Amul Crankshafts Pvt. Ltd.

    Amber Technologies

    Amul Auto Components Pvt. Ltd.

    Amul CrankCase Pvt. Ltd.

    Avico Exim Pvt. Ltd.

    Forge & Forge Pvt. Ltd.

    Adico International

    Royale Touche Aluminium Pvt. Ltd.

    Non-Engineering Companies

    Amultek Software Solutions Pvt. Ltd.

    Galaxy School Systems

    Modern Constructions Co.

    Galaxy Cinema

    KG Intimatewear

    http://www.amulind.com/adico_spares.htmlhttp://www.amulind.com/adico_forge.htmlhttp://www.amulind.com/advance_technomech.htmlhttp://www.amulind.com/galaxy_chains.htmlhttp://www.amulind.com/galaxy_chains.htmlhttp://www.amulind.com/galaxy_conveyors.htmlhttp://www.amulind.com/galaxy_conveyors.htmlhttp://www.amulind.com/galaxy_bearings.htmlhttp://www.amulind.com/amul_crankshaft.htmlhttp://www.amulind.com/amber_techno.htmlhttp://www.amulind.com/amul_auto_components.htmlhttp://www.amulind.com/amul_crankcase.htmlhttp://www.amulind.com/avico_exim.htmlhttp://www.amulind.com/forge_n_forge.htmlhttp://www.amulind.com/adico_int.htmlhttp://www.amulind.com/adico_int.htmlhttp://www.amulind.com/royale_touche.htmlhttp://www.amulind.com/royale_touche.htmlhttp://www.amulind.com/amultek.htmlhttp://www.amulind.com/amultek.htmlhttp://www.amulind.com/adico_spares.htmlhttp://www.amulind.com/adico_forge.htmlhttp://www.amulind.com/advance_technomech.htmlhttp://www.amulind.com/galaxy_chains.htmlhttp://www.amulind.com/galaxy_conveyors.htmlhttp://www.amulind.com/galaxy_bearings.htmlhttp://www.amulind.com/amul_crankshaft.htmlhttp://www.amulind.com/amber_techno.htmlhttp://www.amulind.com/amul_auto_components.htmlhttp://www.amulind.com/amul_crankcase.htmlhttp://www.amulind.com/avico_exim.htmlhttp://www.amulind.com/forge_n_forge.htmlhttp://www.amulind.com/adico_int.htmlhttp://www.amulind.com/royale_touche.htmlhttp://www.amulind.com/amultek.html
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    Adico Spares Pvt. Ltd.

    Range Of Products

    Adico Spares Pvt. Ltd. (Rajkot) is established in 1965 and engaged

    in marketing of Stationary Diesel Engines Spares, Automotive

    Engine Components, Anti-friction Roller & Ball Bearings, Roller

    Chains and Conveyors, Electrical Pumps and other industrial products

    through a strong marketing network of 18 branches across India.

    11, AJI VASAHAT GIDC,

    PLOT NO. 840, BEHIND PGVCL

    OFFICE

    RAJKOT, GUJARAT - 360003

    +91 281 2384559/2389595

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    Advance Technomech Pvt. Ltd.

    Adico Forge Pvt. Ltd.

    Range Of Products

    We are Adico Forge Pvt. Ltd. And we bring to the global marketplace a

    tradition of superior technology, unbeatable quality, and uncompromising

    value. We are a single point production source. So you receive the

    benefits of a system that applies stringent quality checks across the

    complete production cycle from design to the production , every stage

    is checked, verified and certified.

    Pre-cut steel billets ate heated in induction heaters for minimal loss if

    heat & controlled heat parameters. Our 1000,1600 & 2500 ton Russian

    forging presses can produce parts that weight from 0.6 kgs to 5 kgs.

    To keep up with the latest Manufacturing Technologies we would like to

    introduce ourselves as a only manufacturer of fractured connecting Rod

    Forgings in India.

    www.adicoforge.com

    SAFALYA,1103/A-9 ADARSHCOLONY

    OPP.VIDYA BHAVAN HIGHSCHOOL,

    PUNE-411016

    91-20-256571149373322270

    http://www.adicoforge.com/http://www.adicoforge.com/
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    Advance Technomech Pvt. Ltd. (Pune) is engaged in refurbishing of

    precision and branched machine tools. Unit also has better strength of

    engineering and SPM and manufacturing precision special purpose

    gauges.

    S.NO -5 KESHAVNASAR

    MUNDHWA

    PUNE-411036

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    Galaxy Conveyors Pvt. Ltd.

    Galaxy Chains Pvt. Ltd.

    Range Of Products

    Galaxy Chains Pvt. Ltd. (Rajkot) was established in 1991 with full

    fledged manufacturing facilities and capabilities. The company is

    certified with ISO 9001:2000 certificate by TUV South Asia Ltd. for

    the established Quality Management System.

    The company is into manufacturing of Material Handling ConveyorChains and Power Transmission chains for Power projects, Chemical,

    Fertilizer, Cement, Steel, Railway, Automation industry etc.

    www.galaxychains.com

    SHAPAR INDUSTRIAL ZONE

    OPP.FIELD MARSHAL HIGH

    SCHOOL,

    SHAPAR (VERAVAL)

    DIST. RAJKOT - 360 024

    GUJARAT

    91 2827 - 252217, 252218

    http://www.galaxychains.com/http://www.galaxychains.com/
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    Range Of Products

    www.galaxyconveyors.com

    Galaxy Bearings Ltd.

    SHAPAR INDUSTRIAL ZONE

    OPP.FIELD MARSHAL HIGH

    SCHOOL,

    SHAPAR (VERAVAL)

    DIST. RAJKOT - 360 024

    GUJARAT

    91 2827 - 252217, 252218

    http://www.galaxyconveyors.com/http://www.galaxyconveyors.com/
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    Range Of Products

    Galaxy Bearings Limited, is the first public limited company with

    public equity of the Adico-Galaxy group. We commenced production

    of taper and cylindrical roller bearings in the year 1993. Today, we

    manufacture about 400 types of taper and cylindrical roller bearings

    in the range of 25 mm to 150 mm bore. We manufacture up to 3.5

    million bearings per year.

    We have state-of-the-art technology to cater all the stages of our

    product lifecycle from initiating the rolling-forging process, to

    machining (both CNC and rough), to super fine finishing on CNC

    machines.

    Amul Crankshaft Pvt. Ltd.

    SURVEY NO. 253,

    NATIONAL HIGHWAY NO. 8-B,

    SHAPAR - 360002

    RAJKOT (GUJARAT)

    +91 2827 252400/1/2

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    Range Of Products

    Along with the Con Rods being catered to almost all the OEMs in

    India for various Segments like Automotive, Tractors, Compressors

    etc, we are also indulged in manufacturing 1, 2 & 3 Cylinder

    Crankshafts to the tune of 20,000 to 25,000nos per month over the

    span of more than past 15 years. Till 2006 we were producing all

    these Crankshafts from the Rajkot plant only.

    However to enhance the Production capacity for Multi Cylinder

    Crankshafts we had put a new facility in 2006 namely Amul

    Crankshafts Pvt. Ltd at Sanaswadi just besides our Press Forging

    Plant. Looking at the availability of raw material, man power skill and

    required infrastructure the plant has been set up at a strategic

    location on the Pune Nagar Highway and is spread over a spacious

    area of 5 acres land. Keeping in view of the stringent requirements

    of this component, all the Machines have been Imported from Europe

    from the world renowned Daimler Chrysler in February06. We are

    attaching herewith the machinery list as a Annexure 1 for your kind

    persual. You will notice that we are equipped with all the superb

    world class machines except Fillet Radius Rolling Machines, which is

    too costlier.

    GAT NO. 1224/2 SURVEY NO

    112/2

    SANASWADI, TAL SHIRUR

    PUNE-412208

    9960750445

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    Recently, we are also putting up a new Crankshaft Plant in Rajkot for

    our valued customer M/s Lombardini India for their 2, 3 & 4 CylinderCrankshafts for their Italy requirements. The Machines are already

    Ordered by us. The Fillet Radius Rolling Machine being Imported

    from Italy will be supplied by Lombardini. The plant set up will be

    completed and will be ready for production by Nov08.

    Amul Crankshaft (Pune plant) is presently designed to give a

    production output of 400 nos Crankshafts per day to cater the

    Industry Requirement at the tune of 8000-10000nos per month.

    However at present we are producing 5000 nos Crankshafts for our

    OEM Customers like Tata Motors Ltd for their 2.2L and 4DL

    Crankshafts requirements @ tune of 200nos per day. Still we are left

    with the spare capacity of 3000 nos per month.

    On viewing your 3 Cylinder & 4 Cylinder Crankshaft drawings, we

    feel that we can cater your 3 and 4 Cylinder Crankshafts as per your

    requirement. For this, the Rough Turning Operations till Fillet Radius

    Rolling could be done at Pune first. Later on, Crankshafts could be

    brought to Rajkot for Fillet Radius Rolling and could be again send

    back to Pune for finish Operations. The fully finished Crankshafts

    could be despatched to you at Ranipet directly from Pune.

    Amber Technologies

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    Range Of Products

    Amul Auto Components Pvt. Ltd. is a dedicated unit for

    manufacturing Crankshafts and Connecting Rods of Light Utility

    Vehicles for TATA MOTORS Ltd. This unit is setup in a Special TATA

    Vendor Park zone with CNC Grinders, set of SPMs & Induction

    Hardening Machine to produce finish Crankshafts for the Customers

    Amul Crankcase Pvt. Ltd.

    MODEL COLONY NR. COLUMBUS

    SCHOOL

    RUDRAPUR 263153

    05944 247474

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    Range Of Products

    Amul Crankcase Pvt. Ltd. is based at the steel city of India,

    Jamshedpur. The Unit comprises of series of Heller CNC Machines

    (Germany) for giving the output of Machined Cylinder Blocks to cater

    TATA Motors, JSR for their HVC productions.

    Avico Exim Pvt. Ltd.

    E-173 ASHIANA SUN CITY

    BALIGUMA -MANGO,

    JAMSHEDPUR

    92346 12461

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    Range Of Products

    We are specialised in manufacturing and supplying Ferrous and Non-

    Ferrous Casting, Forgings, Precision Machined Parts and stamping

    Parts. We adopt process oriented and high quality standards which

    meets the international manufacturing norms.

    Our manufacturing facilities at various locations in India constitutes

    hightech CNC machining centers, CNC turning centers supported by

    Quality forgings, Casting units. The Stamping facilities include Sheet

    Metal Presses of various capacities backed by welding, surface

    treatment for Assembly and fabrication etc.

    Forge & Forge Pvt. Ltd.

    SAFALYA,1103/A-9 ADARSH

    COLONY

    OPP.VIDYA BHAVAN HIGH

    SCHOOL,

    NEAR MODEL COLONY TELE.EXCHANGE,

    PUNE-411016

    +91 020 25652493

    + 91 020 25671747

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    Forging plant to manufacture parts up to 25 Kgs.

    Production 1200 MT per month.

    Supplying to OEMs for Earth Moving Equipments, Diesel

    Engines, Trucks and Defence.

    Pneumatic Hammers with capacity ranging from 1 T to 10 T.

    Quality System: ISO 900

    www.forgenforge.com

    Adico International

    AHMEDABAD ROAD,

    RAJKOT- 360 003.

    GUJARAT (INDIA)

    + 91 - 281 - 2456101

    [email protected]

    http://www.forgenforge.com/mailto:[email protected]:[email protected]://www.forgenforge.com/
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    As Exports through the Group Companies increased, the need

    was to establish one Export Oriented Unit which resulted in

    the formation of Adico International.

    Today all the Exports from the Diesel Engine Segment are

    made through Adico International.

    Royale Touche Aluminium Pvt. Ltd.

    3-W,

    BHAKTINAGAR INDUSTRIAL ESTATE ,

    RAJKOT, GUJARAT - 360002

    mailto:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]
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    'Royale Touche' India's pioneers in the field of decorative laminates.We have set bechmarks and established outposts of excellence for

    over a quater of a century now. Colour, Textur, quality, durability,

    outreach, credibility, all of these have contributed towards making

    Royale Touche a globally recognized and respected brand in

    decorative laminates.

    India is becoming increasingly design savvy. Globally too, the

    demand for technology-driven innovations in the field of design anddecor is on the rise. From our position as unrivaled leaders of our

    industry, we can see clearly the requirements, the challenges and

    the solutions to the world's design dilemmas.

    Which is why we have decided to extend our operations into a new

    field. "aluminium extrusions". the smart, eco-friendly, versatile and

    extremely viable alternative to wood.

    PLOT NO.: 30-31,

    SAKET INDUSTRIAL ESTATE ,

    NR. NOVA PETRO CHEMICALS,

    SARKHEJ-BAVLA HIGHWAY,

    MORAIYA GAM,

    AHMEDABAD- 382 213

    GUJARAT

    +91 2717 250098, +91 9825827503

    [email protected]

    mailto:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]
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    Amultek Software Solutions Pvt. Ltd.

    Amultek is a diversified offshore IT solutions company offering world

    class application development services. It's aim and object are to

    fulfill technological needs and expectations of the customers in time

    bound and cost effective manner with a quest for world class quality

    and efficient responsiveness.

    The professionals well experienced in this line of services manage the

    company. The competence and expertise of Amultek lie in it's IT

    services, business solutions and outsourcing, onsite and offshoresoftware development, maintenance and offshore project

    management services.

    www.amultek.com

    604, EMBASSY TOWER,OPP. JUBILEE GARDEN,

    RAJKOT 360 001, INDIA.

    +91 281 222 9502

    [email protected]

    mailto:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]://www.amultek.com/mailto:[email protected]:[email protected]://www.amultek.com/
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    Our Network

    Today we are considered one of the leading manufacturers of Connecting

    Rods, Crankshafts & Other Automobile components.

    We also export our goods to overseas O.E.M. customers.

    We Export to:

    Canada, USA, UK, Italy, Germany, Turkey, Iran, Argentina, South Africa, UAE,

    BAngladesh, Brazil, Japan, Colombia, Morocco, Nigeria, Egypt, Ghana, Sudan, Tanzania,

    Sudan, Vietnam, Thailand, Singapore, Malaysia, Australia

    mailto:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]
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    Types of Products

    Products - Connecting Rods

    mailto:[email protected]:[email protected]://www.amulind.com/cylinder_heads.htmlhttp://www.amulind.com/cylinder_blocks.htmlhttp://www.amulind.com/crankshafts.htmlhttp://www.amulind.com/camshafts.html
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    Range Of Products

    We expertise ourselves for manufacturing Connecting Rods

    ranging from 0.3 Kg. to 12 Kgs. in weight and 90 mm to 310 mm

    in size with respect to its Center Distance. Material range includes

    Steel & Aluminium in both forging and casting condition. We are

    also gearing up our selves for processing Connecting Rods of

    unconventional materials.

    mailto:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]
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    Clients

    Mahindra & Mahindra

    TATA Motors

    Avtec Ltd

    Force Motors

    Eicher Motors

    SAME Duetz Fahr India Ltd

    Simpson & Co

    Ashok Leyland Ltd

    Greaves Cotton Ltd

    Escorts

    Cummins India

    New Holland India

    Kirloskar Oil Engines

    Ltd

    Tafe Motors & Tractors

    Ltd

    Premier India Ltd

    Frick India Ltd

    Tata Cummins

    International Tractors

    Ltd

    John Deere India

    John Deere France

    Maruti Suzuki India

    Ltd

    Lombardini Italy

    Iveco Italy

    V M Motori

    Unit:

    Amul Industries Pvt. Ltd. Unit-1 Rajkot

    Products Camshafts

    mailto:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]
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    Range Of Products

    To complete the 5 Cs, we also produce the 4 Cylinder Camshafts for

    our OEM Customer.

    Clients

    OEM Manufacturers

    Unit:Amul Industries Pvt. Ltd.

    Products Crankshafts

    Range Of Products

    mailto:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]
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    Along with the Con Rods being catered to almost all the OEMs in India forvarious Segments like Automotive, Tractors, Compressors Industry, we are

    also indulged in manufacturing 1, 2, 3 & 4 Cylinder Crankshafts to the tune

    of 20,000 to 25,000 nos per month over the span of more than past 15

    years.

    Clients

    Mahindra & Mahindra

    TATA Motors

    Cummins India

    Kirloskar Oil Engines Ltd

    Tafe Motors & Tractors Ltd

    Tecumseh Products India Ltd

    Ingersoll-Rand India

    SAI India

    Chinook

    Abac

    Unit:

    Amul Crankshafts Pvt. Ltd. PuneAmul Inustries Pvt. Ltd.

    Products - Cylinder Blocks

    mailto:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]
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    Range Of Products

    We are fully equipped with a series of Heller Machines to produce

    the 6 Bore Cylinder Blocks with an installed capacity of 150 nos

    per day i.e. 45,000 nos Cylinder blocks per annum for our

    existing Customers

    Clients

    TATA Motors

    SAME Duetz Fahr India Ltd

    UnitsAmul Crankcase Pvt. Ltd.

    Jamshedpur

    Products - Cylinder Heads

    mailto:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]
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    Range Of Products

    Along with Cylinder Blocks, we also produce the Cylinder Heads for our

    Automotive OEM Customers as well as for various other applications.

    Clients

    TATA Motors

    SAME Duetz Fahr India Ltd

    Units

    Amul Crankcase Pvt. Ltd. JamshedpurAmul Industries Pvt. Ltd. - Ranipet

    Events & Awards

    Awards & Achievements

    mailto:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]
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    Participation in Exhibitions

    mailto:[email protected]:[email protected]
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    Meetings

    mailto:[email protected]:[email protected]
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    QMS

    mailto:[email protected]:[email protected]
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    To fulfill the needs for continuous quality improvement and ensure continued

    customer satisfaction we have adopted ISO 9002:1994 & QS 9000, Mar,

    1998 Quality system since April 2000 with the view of continuous

    improvement, defect prevention, reduction of variation & waste in supply

    chain. We have set up highly sophisticated plant with a capability to produce

    connecting rods and multi cylinder crank shafts along with in-house

    laboratory facility & S.Q.C. Culture.

    It has been our regular practice to develop any critical component for

    Automotive & I.C. Engine application. This has been backed up consistently

    through our comprehensive in-house technical expertis e.

    AMUL INDUSTRIES PVT. LTD. is committed in building a quality organization

    with customer satisfaction as the core focus. We provide products and

    services which adequately meet customer requirements thereby ensuring

    their satisfaction.

    QUALITY POLICY

    Amul Industries is committed for achieving Total Customer Satisfaction

    through

    Consistently supplying quality products to our valued customerin time.

    Continuously improve on quality standards by implementingprocess

    controls & prevention techniques.

    Improving manufacturing facilities.

    This commitment is met by nurturing quality culture & team spirit.

    mailto:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]
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    R&D

    mailto:[email protected]:[email protected]
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    CAE Design Analysis

    Case Study Type Basic Analysis

    Geometry Format Parasolid form from PRO E Wildfire 3.0

    Software used MSC Nastran

    Static Analysis Stress Strain Output

    Dynamic Analysis

    Strain Energy Measurement

    (Mode Shapes Investigation)

    Fatigue Analysis Life Cycle Estimation

    Our Clientele

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    Escorts Force Greaves

    Eicher Tecumseh John Deere

    Lombardini Same Deutz-Fahr

    Elgi

    Avtec Iveco Chinook

    ICML Tata Cummins Maruti

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