A M SAutomation & Manufacturing Services

AMS your Industry 4.0 global automation partner

A M S

A M S

A M S

A M S

A A T

A M S

A M S

A M S

A A T

A A T

A A T

AMS AUTOMATION PROJECTS & REFERENCES

AUTOMOTIVE automation, workcells & projectsAMS BELGIUM supports our customers worldwide in global partnership and expertise into AUTOMATION & TURNKEY projects

Mercedes Berlin– 384 robots commissioning BMW Tiexi & Dadong, Regensburg, Rosslyn - 421 robots Volvo Ghent, Sweden, Taizhou – 396 robots commissioning

Robot & PLC programming project

Robots = 384

PLC = 26

Turnkey robot & PLC programming project

Nominated best supplier

Robots = 421

PLC = 36

Turnkey robot & PLC programming project

Nominated best supplier

Robots = 396

AMS automotive references – AMS Belgium bvba

Friesland Campina – Edam cheese Friesland Campina – Gerkesklooster Biscuit line

Robot & PLC progr. project

Robots = 28, PLC = 8, AGV systems = 8

Integration WMS/PMS, OEE table, time optimization

Turnkey robot & PLC programming project

Robots = 4, PLC = 3

Integration WMS/PMS and OEE table (ind.4.0)

Turnkey robot & plc biscuits handling

Robots = 8, PLC = 2

AMS food references – AMS Trento BV and AMS The Netherlands BV

FOOD automation, workcells & projectsAMS THE NETHERLANDS & AMS TRENTO supports our customers global in food automation

INTRALOGISTICS and several automation projects

Newest technology AGV and moving robots

Flex-cells for automation and new car manufacturing

Mixed Palletizing systems for food & logistics

Systems installed combined with automatic cranes

Airport handling systems

E-commerce and fully integrated software WMS

Cooperation with LocanisSingapore and ProzysBelgium

LOGISTICS, AIRPORT & FLEX CELLSAAT Automation GmbH – Logistics, warehousing, airport handling, sorting, SCADA applications

Mixed automated programming – AAT Automation GmbH

SCADA / IND 4.2 automation & support AMS BELGIUM and INDUSTRY 4.2 up to YOUR DASHBOARD – your connectivity into the future

AMS INDUSTRY 4.2 – AMS Belgium bvba

Monitoring system SCADA _ OEE appliances

EUROPE : FORD VW BMW AUDI Mercedes VOLVO PORSCHE SEAT DAF OPEL GM TOWER

GLOBAL : TATA BMW AUDI DC

Mercedes VOLVO China

CHERY

OPEL GM SUZUKI CAMPINA DALIAN

EUROPE / GLOBAL _ running

VOLVO Belgium (40-series)

MERCEDES Germany (Sprinter)

AUDI Belgium (E6)

AUTOMATION projects Belgium (brewery handling)

Kroatia (tabac handling)

Belgium (brick handling)

Belgium (glueing/tape)

Germany (agv system)

bPost (handling)

Averna (machine automation)

AMS references and actual site locations

AMS project & customer references

AMS references and site locationsActual running projects and references

Campina Imatec bPost IBG Vanderlande DAF Nedcar TMS P.A.S. Kuka Fanuc

A M SAutomation & Manufacturing Services

AMS Robomould your fully automated world class rotational molding manufacturing system

A M S

A M S

A M S

A M S

A M S

A M S

A M S

ROTATIONAL MOULDING – traditional productsConnection boxes – telecom, electricity …

Traditional moulded products

ROTATIONAL MOULDING – traditional productsGadgets, light, …

Traditional moulded products

ROTATIONAL MOULDING – traditional productsKayaks, road barriers, cool boxes, toilet houses, …

Traditional moulded products

AMS ROBOMOULD unmanned equipment Actual machines handling capacity from 160 to 600kg

ROBOMOULD from 160 to 300 … 600kg

ROBOMOULD – PA6/11/… rotocomposite?PA6 materials or skin-foam-skin, hydrogen liner, paddle … thermoplastic reinforced parts

AMS Robomould up to PA6 … PA11 … PA12 – combined with PE

AMS Robomould skin-foam-skin or skin-foam PE-PE

ROBOMOULD – MULTILAYER & PE_foamPARTS examples skin-foam-skin or skin-foam PE – interior/exterior parts excavator

AMS ROBOMOULD process technologyWorld CLASS Rotational Moulding Manufacturing

AMS Robomould and Labomould – your key to the future

BETTER 90% less CO2 and fully

electrical mould heating controlled

SAFER as automotive industry standard applied

All manufacturing data in the cloud and complete dashboard reporting, industry 4.0 ready

Improvement in QUALITYby 1000 so 50 ppm instead 50.000 ppm … up to 6 sigma

Less scrap costs

FASTER APP/surface pro .. connected

for direct ordering & manufacturing so less documents

Curve controlled manufacturing so temp and time control

SMED single minute exchange of die … so tooling change down from 120min to 1min.

FASTER as cycle time improvement between 3 to 5 times (from 90min towards 20min)

CHEAPER 15 times less energy

Unmanned manufacturing so labor cost cutted by 6 … we solve your HRM problem

Connected to WMS/PMS, integrated system

Less cycle time so higher output/cell so less moulds

Transportable machine so local manufacturing is possible

20% less material due to better process control

CHEAPER 20 to 30%

ROBOMOULD – PROCESS CONTROL & IND.4.0Unmanned manufacturing and Industry 4.0 (big data – A.I.)

AMS Robomould up to PLATEAU and PA6 … hydrogen tank

ROBOMOULD – Payback and ROIReal casestudy INDIA

AMS Robomould ROI – payback India case study

ACTUAL 900KG/160_M 900KG/160_S 1200KG/160_S

COMPARISION MARGE + € 32,6 € 31,3 € 30,2

MATERIAL € 114,8 € 96,5 € 96,5 € 96,5

TOOLING € 7,2 € 3,5 € 4,0 € 4,0

ENERGY € 16,2 € 4,2 € 4,2 € 4,3

MACHINE € 9,1 € 12,9 € 13,9 € 14,8

PEOPLE € 2,7 € 0,3 € 0,2 € 0,2

TOTOAL PROD COST € 150,0 € 117,4 € 118,7 € 119,8

COST SAVINGS -28% -26% -20%

PAYBACK CALC PROD/YR MAX 9360 9360 9360

SAVING/YEAR € 305 120 € 292 790 € 282 409

INVEST MACH € 300 000 € 415 000 € 445 000 € 476 000

INVEST TOOLING € 180 000 € 115 000 € 130 000 € 130 000

TOTAL INVEST € 480 000 € 530 000 € 575 000 € 606 000

PAYBACK YR 1,74 1,96 2,15

NEW % SPLIT MATERIAL 77% 82% 81% 81%

TOOLING 5% 3% 3% 3%

ENERGY 11% 4% 4% 4%

MACHINE 6% 11% 12% 12%

PEOPLE 2% 0% 0% 0%

TOTOAL PROD COST 100% 100% 100% 100%

SAVINGS MATERIAL € 114,8 -€ 18,3 -€ 18,3 -€ 18,3

TOOLING € 7,2 -€ 3,7 -€ 3,2 -€ 3,2

ENERGY € 16,2 -€ 12,0 -€ 12,0 -€ 11,9

MACHINE € 9,1 € 3,9 € 4,8 € 5,8

PEOPLE € 2,7 -€ 2,5 -€ 2,5 -€ 2,5

TOTAL PROD COST € 150,0 -€ 32,6 -€ 31,3 -€ 30,2

AMS Robomould FUTURE

ROBOMOULD – handling capacity to 2300kgUnmanned manufacturing and Industry 4.0 (big data – A.I.) new up to 2300kg !!!

ROBOMOULD up to Engineering plastic materials

Weight saving in the railway … so less CO2

The future : a rolling stock in combined materials

ROBOMOULD and WEIGHT SAVING structuresUp to train, tram, truck, bus

Composite structures

Railway industry – objective: - 40% gain in mass reduction

ROBOMOULD up to Engineering plastic materials

Weight saving in offroad machinery … so less CO2

ROBOMOULD and WEIGHT SAVING structuresUp to off-road machinery and equipment

ROBOMOULD – FIBRE TECHNOLOGY & MAT.COMBINEDUp to new ideas and future target market – light weight!

AMS Robomould up to the cycling business

ROBOMOULD – FIBRE TECHNOLOGY & MAT.COMBINEDUp to new ideas and future target market / sport goods – light weight!

AMS Robomould up to the cycling business

ROBOMOULD and future products – LIGHT WEIGHTUp to automotive, … = Robomould the STANDARD for ELECTRICAL cars

AMS Robomould up to BIO PLASTIC materials PLA skin-foam-skin

ROBOMOULD – Automotive & IND.4.0Unmanned manufacturing and Industry 4.0 (big data – A.I.) – the FIRST bio-polymer car in the world

AMS Robomould up to BIO PLASTIC materials PLA skin-foam-skin

AMS Robomould and Labomould – your key to the future

AMS ROBOMOULD process technologyWorld CLASS Rotational Moulding Manufacturing

ROBOMOULD – FUTURE Up to automotive ideas and future target market – TTTBO … tier 1 automotive … medical … automotive & EV

AMS Robomould FUTURE

Our NEW design & technology center (platform) for our OEM manufacturers , TTTBO and Tier 1 suppliers into medical … will be launched Q3-Q4/2019 based upon a 1200 kg AMS Robomould Technology & newest Smartmould techniques

ROBOMOULD O&O, Technology & designInvestments into ROBOMOULD growth 2019

AMS Robomould GROWTH – locations KUL Hasselt (Univ), QUB Belfast (Univ), AMS Genk (Thor Park), AMS Eindhoven (Brainport)

ACTUAL expertise centers to reach 50ppm and cycle time of 10min, OLP from simulate to optimize and to generate, from virtual product design to unmanned curved controlled manufacturing AMS Robomould & Smartmould Technology

AMS BELGIUM bvba, Kieleberg 5, 3740 BILZEN/BELGIUM – Johan Potargent +32 475 286 682Youtube channel : AMS Robomould

Johan.potargent@amsbelgium.cominfo@amsbelgium.com