Ammonia Production Costs

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    AMMONIA PRODUCTION COSTS AND GAS PRICES

    The first graph indicates the production cost for ammonia and urea from natural gas in Australia

    from a greenfield site (Jan 2013 construction cost). The method used reduces capital and operating

    costs to fixed values with only the gas feedstock as the variable. The method was developed by ICI

    and described in "Gas Usage and Value - The Technology and Economics of Natural gas Use in theProcess Industries", D. Seddon, PennWell, 2006. The basis for the estimate is given in the following

    table:

    AMMONIA UREA

    PRODUCTION kt/a 850 1500

    CAPEX $MM 1050.95 1182.32

    CONSTRUCTION PERIOD years 3 3

    PLANT LIFE years 15 15

    RETURN ON CAPITAL (10% DCF) %/a 16.34% 16.34%

    NON GAS OPERATING COSTS $MM/a 252.12 284.97

    GAS USAGE PJ/a 29.62 29.62

    The capital cost is assumed to be 30% higher than in the US Gulf. The plot for a US Gulf operation

    shown in the second graph.

    For reference recent Far East ammonia prices (CFR NEA) are shown in Graph 3.

    Inspection of the graphs clearly shows that at gas prices over $8/GJ ammonia production cost in

    Australia would be in excess of $600/t which compares with typically traded at prices about $500/t.

    For prices below $500/t the gas price to a new facility would have to be well below $5.5/GJ.

    Long term US gas prices are now typically in the range $3 to $4/GJ (~ $/MMBTU). At this price

    ammonia could be produced for about $350/t. Since typical large scale shipping of ammonia is in the

    region of $50/t, ammonia delivered from a US facility would be in the region of $400/t.

    To maintain a competitive position against US imports the gas price for a new Australian facility

    would have to be in the region of $3/GJ or below.

    D. SEDDON

    29/05/2013

    (www.duncan seddon.com)

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    Graph 1

    Graph 2

    Graph 3

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    FEEDSTOCK PRICE ($/GJ)

    UNIT PRODUCTION COSTS OF AMMONIA AND UREA

    FROM GAS FEEDSTOCK (AUSTRALIA)AMMONIA UREA

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    FEEDSTOCK PRICE ($/GJ)

    UNIT PRODUCTION COSTS OF AMMONIA AND UREAFROM GAS FEEDSTOCK (US GULF)

    AMMONIA UREA

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    FAR EAST PRICES

    AMMONIA