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Aluminum Filter Housings Banning
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Transcript of Aluminum Filter Housings Banning
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8/6/2019 Aluminum Filter Housings Banning
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To: EngineManufacturersandFuelOilFilterManufacturersSubject: DieselEngineFuelOilFiltersFittedWithAluminumComponentsSubsequenttoABSletterdated22October2010onfueloilfiltersfittedwithplasticbowls,ABS
isintheprocessofissuingapolicyletteronthesubjectforallABSclassedvessels,MODUs,and
facilities. WewouldliketosharethetechnicalbackgroundandproposedABSpolicyand
provideyoutheopportunitytoprovideABSwithfeedbackbythe15thofDecember2010,atwhichtimewewilldecideontheimplementationdateforreplacementorsubmissiondateof
evidencetocomplywithprovisions7a7eforexistingaluminumfueloilfilters.Theuseofaluminummaterialinflammable/combustibleinliquidpipingsystemsmaynolonger
beincompliancewithapplicablefiretestrequirementsestablishedbyIMOResolutionA.753
(18)andtheInternationalAssociationofClassificationSocietiesrequirements. Basedonour
investigation,wehaveconcludedthatdata/testresultssubmittedforfueloilfiltersof
aluminummaterialdonotsupporttheircompliancewithIMORes.A753(18)orISO
19921/19922.Wenotethespecificrequirementsfortheuseofaluminummaterialinflammable/combustible
liquidpipingsystemareasfollows:1. 463/Table1ofSteelVesselRules(sameasotherABSClassedFacilityRules),IMO
ResolutionA.753(18)&IACSURP4:Tobeofmetallicmaterialhavingameltingpointgreater
than 925oC(1700
oF)forflammableliquids(flashpoint>60
oC/140
oF)whereinstalledin
MachinerySpaces.2. Reg.II2/4.2.2.5.1,II2/4.2.3&II2/4.2.4ofSOLASasAmended:Oilfuelpipesandtheir
valvesandfittingsshallbeofsteelorotherapprovedmaterial.3. USCG46CFR56.6020(a):Thelowmeltingpointsofmanynonferrousmaterialsand
alloys,suchasaluminumandaluminumalloys,mustberecognized.Thesetypesofheat
sensitive materialsmustnotbeusedtoconductflammable,combustible,or
dangerousfluid,orforvitalsystemsunlessapprovedbytheMarineSafetyCenter.4. USCGMarineSafetyCenterTechnicalNoteMTN0210publishedApril19,2010:Prohibits
theuseofheatsensitivemetallicpipingmaterialsinsystemsthatareflammableanduse
combustiblefluidsforavitalsystem.However,aluminumfuelpipinghavingathicknessnot
lessthanSchedule80ispermittedforvitalsystemsofaluminumhulledvesselsforsmall
passenger vessels>150personsand
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pipingandcomponents,alowmeltingpointmaterial(suchasaluminum)componentinanoil
systemmaybeconsideredprovideditcomplieswitheither:
a)Alowriskoffailureduetolimitedfireor,b)Thereareonlylimitedconsequencesoffailureduetofire.Notwithstandingtherequirementslistedabove,althoughthemeltingpointofaluminum
material(533580oC/991
oF 1076
oF)islowerthantherequiredfiretesttemperatureof
ISO19921/19922(800oC/1472
oF)orIMORes.A.753(18)[925
oC/1700
oF],thealuminumpipe
andpipefittingsaswellasthesubjectaluminumbowlfueloilfilters(hereunderreferredtoas
aluminumcomponentinthisinterpretation)maybeconsideredinthefueloiland/orother
combustibleoilsystemsinamachineryspaceasexplainedinthepolicybelow.Asaresult,theexistingABSpolicyofacceptingaluminumfueloilfilters,pipe,andfittings
locatedinamachineryspacebasedonarecognizedstandardisbeingrevised. UL1105and
ASTMF120188arenolongerconsideredasrecognizedfiretestingstandardsforaluminumfuel
oilfiltersalongwithaluminumbowlsandtheexistingABSTypeApproval/PDAwillberevised
effectiveof1stofJanuary2011.
Accordingly,thefollowingpolicyonaluminumfueloilfiltersistobefollowed:1. Aluminumfueloilfiltersandaluminumbowlsarenottobeinstalledinmachineryspaces
onanABSclassedvessel,MODU,orfacilityafter1January2011,unlessitcomplieswiththe
provisionsof7a7e.
2. Aluminumfueloilfiltersandaluminumbowlsaretobereplacedwithsteelfiltersbythe
nextAnnualMachinerySurveyscheduledafter1June2011,unlessitcomplieswiththe
provisionsof 7a7e.
3. Installationofnewfiltersandreviewofmanufacturersdocumentationwillbeconfirmed
bytheattendingSurveyorattheAnnualMachinerySurvey.4. Allexistingtypeapprovalsforaluminumfueloilfilters inmachineryspaceswillnolonger
bevalidafter1January2011.5. Aluminumfueloilfiltersandaluminumbowlswillonlybeapprovedforusein locations
otherthanmachineryspaceswhereplasticpipingispermittedbytheSteelVesselRules.6. Onceamanufacturerhassubmittedtestresultsbyarecognizedindependenttest
laboratoryorwitnessedbyanABSSurveyorsupportingthatthefiltersmeetABSRulesincluding
theIMO orISOfiretest,ABSispreparedtoapprovealuminumfuelfiltersandaluminum
bowlsforlocationspermittedbytheRulesandIMOrequirements.7. Notwithstandingtheapplicabletechnicalrequirements,aluminumpipeandpipefittings
aswellasthesubjectaluminumbowlfueloilfiltersmaybeconsideredinthefueloiland/or
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other combustibleoilsystemsinamachineryspaceonanABSclassedvessel,MODU,
orfacilityifitcomplieswiththefollowingfiveitemsbelow:a. Componentsthatareconsideredtobe"inherentlyresistanttoalimitedfire"wouldnot
requiretobe"firetested". Examplesofcomponentsthatareconsideredtobe"inherently
resistanttoalimitedfire"wouldbelargecomponents,generallyinexcessof25kg(without
consideringtheliquidweight)andbemachinedfromasolidcastingorforgingorofsubstantial
andthickwalledconstruction(suchasavalveblock),plainpiecesofpipe(forsystemswhere
thepipesareliquidfull).Allothercomponentswhicharenotconsideredtobe"inherently
resistanttoalimitedfire"wouldberequiredtobe"firetested"toISO19921/19922orIMORes.
A753. Analuminumoilfilterwouldberequiredtopassthefiretest.Insulationmaybe
provided,suchthatthefilterwouldbeabletopassthefiretest.b. Volumeofoilthatcouldbereleasedfromthealuminumcomponentasaconsequenceto
failureduetofireislimitedto20litersandthesystempressureislimitedto7bar.
c. Aluminumcomponentsarelocatedin/ontheenginesormachineryintheareaprotected
bythefixedlocalapplicationfireextinguishingsystemrequiredbyReg.II2/10.5.6ofSOLASas
Amended.Thefixedlocalapplicationfireextinguishingsystemrequirementmaynotbeapplied
tothecomponentlocatedin/onthegearboxwhichisintheseparatedlocationfromengines.d. Aluminumcomponentistobeinsulatedtomeetthefiretest,ifrequired,bynonoil
absorbentmaterials.Theinsulationistobepermanentlyattachedandcannotbeeasily
separatedfromthecomponent.
e. DriptraywithdrainsystemisprovidedunderneaththealuminumcomponentIfthereareanyquestionsorfeedbackregardingthistopicortheapplicableIMOResolution,
[email protected],PedroN.SantosAmericanBureauofShippingPrincipalSurveyorCorporateClassificationTel:12818776423Email:[email protected]
CC:ChiefSurveyor,ChiefEngineer,AssistantChiefSurveyors,
AssistantChiefEngineers,ABSProgramsDirector,TCD